Patents by Inventor Toru Sakurabayashi

Toru Sakurabayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11629092
    Abstract: Provided is an alkali-free glass substrate having a high strain point and excellent bubble count, and a method for manufacturing the alkali-free glass substrate. The method includes: a batch preparing process of preparing a raw material batch so as to obtain alkali-free glass containing, in mass %, 50 to 80% of SiO2, 15 to 30% of Al2O3, 0 to 4.5% of B2O3, 0 to 10% of MgO, 0 to 15% of CaO, 0 to 10% of SrO, 0 to 15% of BaO, 0 to 5% of ZnO, 0 to 5% of ZrO2, 0 to 5% of TiO2, 0 to 15% of P2O5 and 0 to 0.5% of SnO2 as a glass composition; a melting process of melting the prepared raw material batch; a fining process of fining the molten glass; and a forming process of forming the fined glass into a sheet shape. The raw material batch is melted such that a bubble enlarging temperature of the obtained glass is lower than a maximum temperature of the fining process.
    Type: Grant
    Filed: August 30, 2018
    Date of Patent: April 18, 2023
    Assignee: NIPPON ELECTRIC GLASS CO., LTD.
    Inventors: Masahiro Hayashi, Toru Hasegawa, Toru Sakurabayashi
  • Patent number: 11613487
    Abstract: A manufacturing method for a glass article includes a supply step of supplying a glass raw material onto a surface of a molten glass accommodated in a melting chamber of a glass melting furnace from a supply unit mounted to a front wall of the melting chamber, and a melting step of melting the supplied glass raw material through heating with an electrode immersed in the molten glass in the melting chamber. The method also includes an outflow step of causing the molten glass to flow outside the melting chamber from an outflow port provided at a rear wall of the melting chamber, wherein 60% to 95% of an area of the surface of the molten glass in the melting chamber is covered with the glass raw material supplied in the supply step.
    Type: Grant
    Filed: September 11, 2018
    Date of Patent: March 28, 2023
    Assignee: NIPPON ELECTRIC GLASS CO., LTD.
    Inventors: Toru Hasegawa, Toru Sakurabayashi
  • Publication number: 20210122658
    Abstract: A manufacturing method for a glass article includes a supply step of supplying a glass raw material onto a surface of a molten glass accommodated in a melting chamber of a glass melting furnace from a supply unit mounted to a front wall of the melting chamber, and a melting step of melting the supplied glass raw material through heating with an electrode immersed in the molten glass in the melting chamber. The method also includes an outflow step of causing the molten glass to flow outside the melting chamber from an outflow port provided at a rear wall of the melting chamber, wherein 60% to 95% of an area of the surface of the molten glass in the melting chamber is covered with the glass raw material supplied in the supply step.
    Type: Application
    Filed: September 11, 2018
    Publication date: April 29, 2021
    Inventors: Toru HASEGAWA, Toru SAKURABAYASHI
  • Publication number: 20200331789
    Abstract: Provided is a manufacturing method for a glass article, including: a glass melting step of continuously melting glass raw materials (Gr) in a glass melting furnace (1) by heating (electric heating) through application of a current with an electrode (11) to generate a molten glass (Gm); and a forming step of forming the molten glass (Gm) into a sheet glass by a down-draw method. The glass melting step includes adjusting a water vapor amount in an atmosphere in the glass melting furnace (1) to 15 g/Nm3 or less.
    Type: Application
    Filed: November 28, 2018
    Publication date: October 22, 2020
    Inventors: Toru SAKURABAYASHI, Toru HASEGAWA
  • Publication number: 20200325060
    Abstract: A method of manufacturing a glass sheet stably reduces a variation in a thermal shrinkage rate to 15 ppm or less. The method includes a melting step of melting, in an electric melting furnace, a glass batch prepared so as to give glass comprising 3 mass % or less of B2O3, a forming step of forming a molten glass into a sheet-shaped glass, an annealing step of annealing the sheet-shaped glass in an annealing furnace, and a cutting step of cutting the annealed sheet-shaped glass into predetermined dimensions, to thereby obtain a glass sheet having a ?-OH value of less than 0.2/mm and a thermal shrinkage rate of 15 ppm or less. The method includes measuring a thermal shrinkage rate of the glass sheet and adjusting a cooling rate of the sheet-shaped glass in the annealing step depending on variation in thermal shrinkage rate with respect to a target value.
    Type: Application
    Filed: December 14, 2018
    Publication date: October 15, 2020
    Inventors: Toru SAKURABAYASHI, Hiromichi UMEMURA
  • Patent number: 10781036
    Abstract: A glass roll includes a glass film formed by a downdraw method. The glass film is wound into a roll using a winding roller in a state in which front and back glass surfaces of the glass film formed in the forming operation are exposed, and during the winding operation, the glass film is superposed on a separable protective sheet. The protective sheet extends beyond both sides in a width direction of the glass film. The protective sheet can further be wound on an outer peripheral surface of the glass film by winding only the protective sheet from a trailing end of the glass film in a winding direction of the glass film.
    Type: Grant
    Filed: July 10, 2014
    Date of Patent: September 22, 2020
    Assignee: NIPPON ELECTRIC GLASS CO., LTD.
    Inventors: Masahiro Tomamoto, Michiharu Eta, Hidetaka Oda, Tatsuya Takaya, Yasuo Yamazaki, Hiroshi Takimoto, Shinichi Ishibashi, Keiji Takagi, Daisuke Nagata, Takahide Nakamura, Toru Sakurabayashi, Katsutoshi Fujiwara, Mitsuharu Noda, Yasuhiko Ogiso, Takahide Fujii
  • Publication number: 20200199012
    Abstract: Provided is an alkali-free glass substrate having a high strain point and excellent bubble count, and a method for manufacturing the alkali-free glass substrate. The method includes: a batch preparing process of preparing a raw material batch so as to obtain alkali-free glass containing, in mass %, 50 to 80% of SiO2, 15 to 30% of Al2O3, 0 to 4.5% of B2O3, 0 to 10% of MgO, 0 to 15% of CaO, 0 to 10% of SrO, 0 to 15% of BaO, 0 to 5% of ZnO, 0 to 5% of ZrO2, 0 to 5% of TiO2, 0 to 15% of P2O5 and 0 to 0.5% of SnO2 as a glass composition; a melting process of melting the prepared raw material batch; a fining process of fining the molten glass; and a forming process of forming the fined glass into a sheet shape. The raw material batch is melted such that a bubble enlarging temperature of the obtained glass is lower than a maximum temperature of the fining process.
    Type: Application
    Filed: August 30, 2018
    Publication date: June 25, 2020
    Applicant: NIPPON ELECTRIC GLASS CO., LTD.
    Inventors: Masahiro HAYASHI, Toru HASEGAWA, Toru SAKURABAYASHI
  • Publication number: 20200140314
    Abstract: A method for manufacturing an alkali-free glass substrate capable of manufacturing an alkali-free glass substrate having a higher strain point by decreasing the ?-OH value of the glass is provided. The method for manufacturing an alkali-free glass substrate is a method for continuously manufacturing a SiO2—Al2O3—RO (RO is one or more of MgO, CaO, BaO, SrO, and ZnO) based alkali-free glass substrate, which includes a step of preparing a raw material batch containing a tin compound and substantially not containing an arsenic compound or an antimony compound, a step of electric melting the prepared raw material batch in a melting furnace capable of conducting electric heating by a molybdenum electrode, and a step of forming the molten glass into a plate shape by a downdraw method.
    Type: Application
    Filed: December 7, 2017
    Publication date: May 7, 2020
    Applicant: NIPPON ELECTRIC GLASS CO., LTD.
    Inventors: Masahiro TOMAMOTO, Hitoshi KANAYA, Toru HASEGAWA, Toru SAKURABAYASHI
  • Publication number: 20180141857
    Abstract: A technical object of the present invention is to devise a method in which minute foreign matter of a platinum group element is less liable to be generated when a Na2O-containing glass having high viscosity at high temperature is formed into a sheet shape by an overflow down-draw method. In order to achieve the above-mentioned technical object, a method of manufacturing a tempered glass sheet of the present invention includes: a melting step of melting a glass batch in a melting furnace to provide a molten glass; a fining step of fining the molten glass at a highest temperature of from 1,450° C. to 1,680° C.
    Type: Application
    Filed: April 20, 2016
    Publication date: May 24, 2018
    Applicant: Nippon Electric Glass Co., Ltd.
    Inventor: Toru SAKURABAYASHI
  • Patent number: 9931816
    Abstract: A glass roll reliably prevents a glass film from breaking from an end surface of the glass film as an origin of breakage. The glass roll is formed by winding the glass film into a roll while superposing the glass film on a protective sheet. The glass film is formed by an overflow downdraw method to have a thickness of 1 ?m or more and 200 ?m or less, and has each end surface in a width direction formed as a cut surface cut by laser splitting.
    Type: Grant
    Filed: September 30, 2009
    Date of Patent: April 3, 2018
    Assignee: NIPPON ELECTRIC GLASS CO., LTD.
    Inventors: Masahiro Tomamoto, Michiharu Eta, Hidetaka Oda, Tatsuya Takaya, Yasuo Yamazaki, Hiroshi Takimoto, Shinichi Ishibashi, Keiji Takagi, Daisuke Nagata, Takahide Nakamura, Toru Sakurabayashi, Katsutoshi Fujiwara, Mitsuharu Noda, Yasuhiko Ogiso, Takahide Fujii
  • Publication number: 20140319001
    Abstract: A glass roll includes a glass film formed by a downdraw method. The glass film is wound into a roll using a winding roller in a state in which front and back glass surfaces of the glass film formed in the forming operation are exposed, and during the winding operation, the glass film is superposed on a separable protective sheet. The protective sheet extends beyond both sides in a width direction of the glass film. The protective sheet can further be wound on an outer peripheral surface of the glass film by winding only the protective sheet from a trailing end of the glass film in a winding direction of the glass film.
    Type: Application
    Filed: July 10, 2014
    Publication date: October 30, 2014
    Inventors: Masahiro TOMAMOTO, Michiharu ETA, Hidetaka ODA, Tatsuya TAKAYA, Yasuo YAMAZAKI, Hiroshi TAKIMOTO, Shinichi ISHIBASHI, Keiji TAKAGI, Daisuke NAGATA, Takahide NAKAMURA, Toru SAKURABAYASHI, Katsutoshi FUJIWARA, Mitsuharu NODA, Yasuhiko OGISO, Takahide FUJII
  • Patent number: 8806894
    Abstract: A manufacturing method for a glass roll includes forming a glass film by a downdraw method, winding the glass film into a roll using a winding roller in a state in which front and back glass surfaces of the glass film formed in said forming operation are exposed, and during said winding operation, superposing the glass film on a separable protective sheet. The protective sheet extends beyond both sides in a width direction of the glass film. The method may further include winding the protective sheet on an outer peripheral surface of the glass film by winding only the protective sheet from a trailing end of the glass film in a winding direction of the glass film.
    Type: Grant
    Filed: September 30, 2009
    Date of Patent: August 19, 2014
    Assignee: Nippon Electric Glass Co., Ltd.
    Inventors: Masahiro Tomamoto, Michiharu Eta, Hidetaka Oda, Tatsuya Takaya, Yasuo Yamazaki, Hiroshi Takimoto, Shinichi Ishibashi, Keiji Takagi, Daisuke Nagata, Takahide Nakamura, Toru Sakurabayashi, Katsutoshi Fujiwara, Mitsuharu Noda, Yasuhiko Ogiso, Takahide Fujii
  • Patent number: 8497006
    Abstract: Provided is a glass roll utilizing a flanged roll core, and reliably inhibiting a glass film from breaking from an end portion in a width direction thereof as an origin of breakage. A glass roll (1) is formed by winding a glass film (4) and a cushion sheet (5), under a state of being superposed, around a roll core (3) including a flange (2) at each end portion thereof, in which an end portion in a width direction of the glass film (4) is separated from the flange (2) on each side in the width direction of the glass film (4), and the cushion sheet (5) is extended beyond the end portion in the width direction of the glass film (4) to the flange (2) side, to thereby form an extension portion (5a).
    Type: Grant
    Filed: September 30, 2009
    Date of Patent: July 30, 2013
    Assignee: Nippon Electric Glass Co., Ltd.
    Inventors: Masahiro Tomamoto, Michiharu Eta, Hidetaka Oda, Tatsuya Takaya, Yasuo Yamazaki, Hiroshi Takimoto, Shinichi Ishibashi, Keiji Takagi, Daisuke Nagata, Takahide Nakamura, Toru Sakurabayashi, Katsutoshi Fujiwara, Mitsuharu Noda, Yasuhiko Ogiso, Takahide Fujii
  • Patent number: 8241751
    Abstract: Provided is a glass roll formed by winding a glass film into a roll, in which a minimum winding radius of the glass film is optimized. Thus, the glass film is reliably prevented from breaking due to static fatigue, and is able to be stored for long periods. A glass roll (1), which is formed by winding a glass film (2) into a roll, has a configuration in which the glass film has a minimum winding radius (R) satisfying the following relation: R?(T/2)[(2.3/?)×E?1], where ? represents flexural strength of the glass film (2) obtained by a 3-point bending test, T represents a thickness of the glass film, and E represents a Young's modulus of the glass film.
    Type: Grant
    Filed: September 30, 2009
    Date of Patent: August 14, 2012
    Assignee: Nippon Electric Glass Co., Ltd.
    Inventors: Masahiro Tomamoto, Michiharu Eta, Hidetaka Oda, Tatsuya Takaya, Yasuo Yamazaki, Hiroshi Takimoto, Shinichi Ishibashi, Keiji Takagi, Daisuke Nagata, Takahide Nakamura, Toru Sakurabayashi, Katsutoshi Fujiwara, Mitsuharu Noda, Yasuhiko Ogiso, Takahide Fujii
  • Publication number: 20110223386
    Abstract: Provided is a glass roll (1), which is formed by winding a long glass film (2) into a roll, in which the long glass film (2) includes both end edges (2a) in a width direction larger in thickness relative to a center portion (2b) in the width direction, and the long glass film (2) is wound into a roll so that the both end edges (2a) overlap one another while interposing a protective sheet (10) therebetween. Specifically, the long glass film (2) is formed by a downdraw method with selvage portions (2a) left in the both end edges in the width direction, and the long glass film (2) is wound into a roll so that the selvage portions (2a) overlap one another.
    Type: Application
    Filed: March 7, 2011
    Publication date: September 15, 2011
    Inventors: Masahiro TOMAMOTO, Toru SAKURABAYASHI, Michiharu ETA
  • Publication number: 20110200812
    Abstract: Provided is a glass roll formed by winding a glass film into a roll, in which a minimum winding radius of the glass film is optimized. Thus, the glass film is reliably prevented from breaking due to static fatigue, and is able to be stored for long periods. A glass roll (1), which is formed by winding a glass film (2) into a roll, has a configuration in which the glass film has a minimum winding radius (R) satisfying the following relation: R?(T/2)[(2.3/?)×E?1], where ? represents flexural strength of the glass film (2) obtained by a 3-point bending test, T represents a thickness of the glass film, and E represents a Young's modulus of the glass film.
    Type: Application
    Filed: September 30, 2009
    Publication date: August 18, 2011
    Inventors: Masahiro Tomamoto, Michiharu Eta, Hidetaka Oda, Tatsuya Takaya, Yasuo Yamazaki, Hiroshi Takimoto, Shinichi Ishibashi, Keiji Takagi, Daisuke Nagata, Takahide Nakamura, Toru Sakurabayashi, Katsutoshi Fujiwara, Mitsuharu Noda, Yasuhiko Ogiso, Takahide Fujii
  • Publication number: 20110177347
    Abstract: Provided is a glass roll utilizing a flanged roll core, and reliably inhibiting a glass film from breaking from an end portion in a width direction thereof as an origin of breakage. A glass roll (1) is formed by winding a glass film (4) and a cushion sheet (5), under a state of being superposed, around a roll core (3) including a flange (2) at each end portion thereof, in which an end portion in a width direction of the glass film (4) is separated from the flange (2) on each side in the width direction of the glass film (4), and the cushion sheet (5) is extended beyond the end portion in the width direction of the glass film (4) to the flange (2) side, to thereby form an extension portion (5a).
    Type: Application
    Filed: September 30, 2009
    Publication date: July 21, 2011
    Inventors: Masahiro Tomamoto, Michiharu Eta, Hidetaka Oda, Tatsuya Takaya, Yasuo Yamazaki, Hiroshi Takimoto, Shinichi Ishibashi, Keiji Takagi, Daisuke Nagata, Takahide Nakamura, Toru Sakurabayashi, Katsutoshi Fujiwara, Mitsuharu Noda, Yasuhiko Ogiso, Takahide Fujii
  • Publication number: 20110177290
    Abstract: Provided is a package form, with which cleanness of a glass film is ensured and the glass film is prevented from breaking. The package form is effective in minimizing the number of glass film processing steps to be performed before packaging and after unpackaging. As the package form for a glass film, provided is a glass roll (1) formed by winding a glass film (2) into a roll while superposing the glass film (2) on a protective sheet (3), the glass film (2) being formed by an overflow downdraw method and having exposed front and back surfaces.
    Type: Application
    Filed: September 30, 2009
    Publication date: July 21, 2011
    Inventors: Masahiro Tomamoto, Michiharu Eta, Hidetaka Oda, Tatsuya Takaya, Yasuo Yamazaki, Hiroshi Takimoto, Shinichi Ishibashi, Keiji Takagi, Daisuke Nagata, Takahide Nakamura, Toru Sakurabayashi, Katsutoshi Fujiwara, Mitsuharu Noda, Yasuhiko Ogiso, Takahide Fujii
  • Publication number: 20110177325
    Abstract: To provide a glass roll capable of reliably preventing a glass film from breaking from an end surface of the glass film as an origin of breakage, a glass roll (1) is formed by winding a glass film (2) into a roll while superposing the glass film (2) on a protective sheet (3), the glass film (2) being formed by an overflow downdraw method to have a thickness of 1 ?m or more and 200 ?m or less, and to have each end surface in a width direction to form a cut surface cut by laser splitting.
    Type: Application
    Filed: September 30, 2009
    Publication date: July 21, 2011
    Inventors: Masahiro Tomamoto, Michiharu Eta, Hidetaka Oda, Tatsuya Takaya, Yasuo Yamazaki, Hiroshi Takimoto, Shinichi Ishibashi, Keiji Takagi, Daisuke Nagata, Takahide Nakamura, Toru Sakurabayashi, Katsutoshi Fujiwara, Mitsuharu Noda, Yasuhiko Ogiso, Takahide Fujii