Patents by Inventor Toshikazu Sana

Toshikazu Sana has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20040265536
    Abstract: A method and apparatus for shaping a section bar (for example, a “T-shaped” or “J-shaped” stringer) made of composite material is provided. The method comprising the steps of placing the stacked reinforced-fiber sheets on a pair of side presses opposing to each other with a predetermined gap; inserting a punch through the gap from above to fold the stacked reinforced-fiber sheets in half, while holding ends of the stacked reinforced-fiber sheets between upper surfaces of the side presses by block members; drawing out the punch upward and then pressing the stacked reinforced-fiber sheets folded by the side presses therebetween. A shaped product shaped thereby is high quality in which a distortion (“fluctuation”) of the stacked reinforced-fiber sheets in the inner side ply or plies of bending does not occur and ends of the stacked reinforced-fiber sheets are aligned between plies.
    Type: Application
    Filed: May 28, 2004
    Publication date: December 30, 2004
    Inventors: Toshikazu Sana, Makoto Sato
  • Publication number: 20040026025
    Abstract: A first parting film is held on a first flat laminating table in close contact with the first flat laminating table, and then wide prepregs are laid for plane lamination on the first parting film to form a large prepreg-laminate having a large area. A second parting film is held on a second flat laminating table in close contact with the second flat laminating table by suction, and then narrow prepregs to form a gridlike prepreg-laminate. The large prepreg-laminate is floated up by jetting air from the first flat laminating table is cut on a cutting table to obtain a prepreg-laminate skin. The gridlike prepreg-laminate is processed similarly to obtain a prepreg-laminate doubler. The prepreg-laminate skin and the prepreg-laminate doubler are carried from the cutting table to a laminating mold having a single-contour laminating surface so as to be superposed and are laminated to form a composite panel.
    Type: Application
    Filed: June 11, 2003
    Publication date: February 12, 2004
    Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHA
    Inventors: Toshikazu Sana, Akira Murai, Shunichi Bandoh
  • Patent number: 5433915
    Abstract: A manufacturing method of composite articles is provided by which it is possible to constantly mold thick composite articles as primary structure component parts for aircraft, such as rotor hubs of helicopters, which are highly accurate in dimensions and have a favorable internal quality with no internal defects such as molding cracks, voids and so forth. Therefore, this manufacturing method of composite articles includes the steps of laying up resin-impregnated reinforcing fiber materials in a molding cavity within a molding jig of a matched die type, evacuating the interior of the molding jig so that the resin-impregnated reinforcing fiber materials are under reduced pressure and thereafter closing and heating the dies of the molding cavity, causing the resin to overflow from the laid up materials into a trap located remote from the molding cavity, and molding the laid up materials inside of the molding jig.
    Type: Grant
    Filed: August 27, 1993
    Date of Patent: July 18, 1995
    Assignee: Kawasaki Jukogyo Kabushiki Kaisha
    Inventors: Tatsuya Yamamoto, Shinichi Shimizu, Shunichi Bandoh, Hideki Miyabe, Seizi Itahana, Toshikazu Sana
  • Patent number: 4708761
    Abstract: A laminating apparatus for multi-laminating different kinds of prepreg material sheets including roll stocker means provided with a plurality of rolls of different kinds of prepreg material tape on a common axis, lay-up table means movable with respect to said rolls in parallel with the common axis, cutting means for cutting said prepreg material tape into sheets disposed between said roll stocker means and said lay-up table means, pulling out means provided on said lay-up table means to be movable in the longitudinal direction thereof for pulling said prepreg material tape out from said rolls, and compaction head means provided on said lay-up table means for compacting said prepreg material sheet to be movable along the longitudinal direction of said lay-up table means. According to the present invention, it is possible to continuously laminate different kinds of prepreg material sheets in desired order and an automatic laminating operation can be easily accomplished.
    Type: Grant
    Filed: October 23, 1986
    Date of Patent: November 24, 1987
    Assignee: Kawasaki Jukogyo Kabushiki Kaisha
    Inventors: Akira Taniguchi, Kuniji Ojio, Tatsuya Yamamoto, Toshikazu Sana