Patents by Inventor Toshitsugu Hosokawa
Toshitsugu Hosokawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8685204Abstract: An object of the invention is to provide a pressure-sensitive adhesive optical film-peeling method capable of easily detaching the pressure-sensitive adhesive optical film from a glass substrate with no damage to the glass substrate or no adhesive deposit on the glass substrate, and to provide a pressure-sensitive adhesive optical film suitable for use in such a peeling method. The invention is directed to a method for peeling a pressure-sensitive adhesive optical film from an optical film-carrying glass substrate including a glass substrate and the pressure-sensitive adhesive optical film bonded thereto, which includes: exposing the optical film-carrying glass substrate to an environment at a temperature of 40 to 98° C. and a relative humidity of 60 to 99% for three minutes or more; and then peeling the pressure-sensitive adhesive optical film from the glass substrate under the environment.Type: GrantFiled: January 20, 2009Date of Patent: April 1, 2014Assignee: Nitto Denko CorporationInventors: Fumiko Nakano, Yutaka Moroishi, Aimi Matsuura, Toshitsugu Hosokawa, Akiko Tanaka
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Publication number: 20130248118Abstract: A pressure-sensitive adhesive layer for an optical film made from an aqueous dispersion-type pressure-sensitive adhesive composition, wherein the aqueous dispersion-type pressure-sensitive adhesive composition is an aqueous dispersion comprising a water-dispersible (meth)acryl-based copolymer (A) having a glass transition temperature from ?55° C. to less than 0° C.; and a water-soluble or water-dispersible component (B) having a glass transition temperature of 0° C. or more, a mixture ratio (A)/(B) is in the range of 50-97/3-50, the component (B) forms domains with maximum lengths between 1 nm and 200 nm in a resin component made of the (meth)acryl-based copolymer (A), and the pressure-sensitive adhesive layer has a haze value (H20) of 1% or less when having a thickness of 20 ?m. The pressure-sensitive adhesive layer for an optical film, which is made from an aqueous dispersion-type pressure-sensitive adhesive composition has good reworkability or recyclability, and has a sufficient level of durability.Type: ApplicationFiled: November 18, 2011Publication date: September 26, 2013Applicant: NITTO DENKO CORPORATIONInventors: Kunihiro Inui, Toshitsugu Hosokawa, Takaaki Ishii, Masayuki Satake, Kenichi Okada, Toshitaka Takahashi, Taiki Shimokuri, Yousuke Makihata
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Publication number: 20130243957Abstract: The invention is a method, an apparatus, and a coated product-manufacturing method each capable of applying a coating solution to a flexible backing sheet using a die coater while preventing contaminants from forming defects.Type: ApplicationFiled: November 24, 2011Publication date: September 19, 2013Applicant: NITTO DENKO CORPORATIONInventors: Toshitsugu Hosokawa, Keiichi Okamoto, Satoru Yamamoto
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Publication number: 20130182324Abstract: The pressure-sensitive adhesive layer for an optical film of the invention is formed by a process comprising applying a water-dispersible pressure-sensitive adhesive containing emulsion particles comprising polymer particles emulsified with a surfactant and then drying the applied water-dispersible pressure-sensitive adhesive, and is in such a state that the polymer particles have a number average particle size (a) of 10 nm to 100 nm and that the ratio (a/b) of the number average particle size (a) to the average distance (b) between adjacent polymer particles is from 80/20 to 99.9/0.1, when the pressure-sensitive adhesive layer being observed with a transmission electron microscope. The pressure-sensitive adhesive layer makes it possible to reduce depolarization even when it is used on a high-contrast polarizing plate or any other component having a high degree of polarization.Type: ApplicationFiled: September 13, 2011Publication date: July 18, 2013Applicant: NITTO DENKO CORPORATIONInventors: Kunihiro Inui, Toshitsugu Hosokawa, Takaaki Ishii, Masayuki Satake, Kazuto Yamagata
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Publication number: 20130093438Abstract: A pressure-sensitive adhesive layer of the invention for transparent conductive film has a thickness of 10 ?m to 100 ?m, and is made from a water-dispersible acryl-based pressure-sensitive adhesive that is an aqueous dispersion containing a water-dispersible (meth)acryl-based polymer and a water-soluble basic component, wherein the water-dispersible (meth)acryl-based polymer comprises 100 parts by weight of an alkyl(meth)acrylate with an alkyl group of 4 to 14 carbon atoms, as a monomer unit, and 1 to 8 parts by weight of a carboxyl group-containing monomer as a copolymerized monomer unit, and the pressure-sensitive adhesive layer contains 200 ng to 500,000 ng of the water-soluble basic component per 1 cm2 as determined by measurement of the pressure-sensitive adhesive layer. The pressure-sensitive adhesive layer can have satisfactory durability in a high-temperature or high-temperature, high-humidity environment and can suppress corrosion in a high-temperature, high-humidity environment.Type: ApplicationFiled: July 22, 2011Publication date: April 18, 2013Applicant: NITTO DENKO CORPORATIONInventors: Toshitsugu Hosokawa, Kunihiro Inui, Takaaki Ishii, Masayuki Satake, Ai Murakami, Yuka Yamazaki
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Publication number: 20130094083Abstract: The pressure-sensitive adhesive layer for an optical film having good heat and moisture durability is formed by a process of applying an aqueous dispersion-type pressure-sensitive adhesive containing an emulsion of a (meth)acryl-based polymer obtained by subjecting a monomer mixture containing at least one of an alkyl (meth)acrylate (a1) with an alkyl group of 1 to 3 carbon atoms and an alkoxysilyl group-containing monomer (a2), and an alkyl (meth)acrylate (b) with an alkyl group of 4 to 14 carbon atoms to emulsion polymerization in water in the presence of a radical polymerization initiator and a reactive surfactant having a radically-polymerizable functional group; and then drying the emulsion, wherein a content of the reactive surfactant is 0.3 to 3 parts by weight based on 100 parts by weight of the monomer mixture, and has a saturated water absorption of 1.2 to 3.2% by weight at 50° C. and 90% R.H.Type: ApplicationFiled: June 17, 2011Publication date: April 18, 2013Applicant: NITTO DENKO CORPORATIONInventors: Takaaki Ishii, Kunihiro Inui, Toshitsugu Hosokawa, Masayuki Satake
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Patent number: 8388801Abstract: There is provided a method for separating an optical film bonded to an adherend with a pressure-sensitive adhesive layer interposed therebetween from the adherend. The pressure-sensitive adhesive layer is formed using an optical pressure-sensitive adhesive. The optical pressure-sensitive adhesive of the invention comprises a base polymer having a functional group (F); and a coupling agent that has a benzyl ester group and is represented by Formula (1): wherein A1 and A2 are different functional groups, one of A1 and A2 shows reactivity or interaction with the functional group (F) of the base polymer, R1 is an optionally substituted alkylene group of 1 to 12 carbon atoms and/or an optionally substituted phenylene group, and R2 and R3 are each a hydrogen atom or an alkyl group of 1 to 12 carbon atoms and may be the same or different.Type: GrantFiled: June 29, 2012Date of Patent: March 5, 2013Assignee: Nitto Denko CorporationInventors: Takashi Shimizu, Toshitsugu Hosokawa, Masayuki Satake
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Publication number: 20130052457Abstract: An aqueous dispersion-type pressure-sensitive adhesive composition for an optical film of the invention includes a emulsion particles of a core-shell structure, wherein the emulsion particles include a (meth)acryl-based copolymer (A) having a glass transition temperature of ?55° C. to 0° C. and a (meth)acryl-based copolymer (B) having a glass transition temperature of 0° C. to 180° C., in a single emulsion particle, one of the copolymers (A) and (B) forms a core layer, and another forms a shell layer, at least one of the copolymers (A) and (B) contains a carboxyl group-containing monomer, a difference of the glass transition temperatures between the copolymers (A) and (B) is 50° C. or more, and a ratio (A)/(B) (by weight) is in the range of 50/50 to 90/10. The above composition can form a pressure-sensitive adhesive layer which is prevented from peeling in a moist environment and also prevented from peeling over time after taken out of a high-temperature moist environment.Type: ApplicationFiled: May 16, 2011Publication date: February 28, 2013Applicant: NITTO DENKO CORPORATIONInventors: Kunihiro Inui, Toshitsugu Hosokawa, Takaaki Ishii, Masayuki Satake, Kenichi Okada, Toshitaka Takahashi, Yousuke Makihata, Taiki Shimokuri, Shusaku Goto, Takeharu Kitagawa, Minoru Miyatake, Tomohiro Mori, Takashi Kamijo
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Publication number: 20120261077Abstract: There is provided a method for separating an optical film bonded to an adherend with a pressure-sensitive adhesive layer interposed therebetween from the adherend. The pressure-sensitive adhesive layer is formed using an optical pressure-sensitive adhesive. The optical pressure-sensitive adhesive of the invention comprises a base polymer having a functional group (F); and a coupling agent that has a benzyl ester group and is represented by Formula (1): wherein A1 and A2 are different functional groups, one of A1 and A2 shows reactivity or interaction with the functional group (F) of the base polymer, R1 is an optionally substituted alkylene group of 1 to 12 carbon atoms and/or an optionally substituted phenylene group, and R2 and R3 are each a hydrogen atom or an alkyl group of 1 to 12 carbon atoms and may be the same or different.Type: ApplicationFiled: June 29, 2012Publication date: October 18, 2012Applicant: NITTO DENKO CORPORATIONInventors: Takashi Shimizu, Toshitsugu Hosokawa, Masayuki Satake
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Publication number: 20120251821Abstract: A pressure-sensitive adhesive layer for an optical film of the invention, which is formed by applying an aqueous dispersion pressure-sensitive adhesive including an aqueous dispersion containing at least a base polymer dispersed in water, and then drying the applied aqueous dispersion pressure-sensitive adhesive, has a content of residual monomer in the pressure-sensitive adhesive layer is 5 to 100 ppm per 1 g of the solid of the pressure-sensitive adhesive layer. The pressure-sensitive adhesive layer for an optical film has high durability so that foaming and peeling can be suppressed even under high temperature or high humidity environment.Type: ApplicationFiled: October 28, 2010Publication date: October 4, 2012Applicant: NITTO DENKO CORPORATIONInventors: Toshitsugu Hosokawa, Kunihiro Inui, Takaaki Ishii, Masayuki Satake, Kenichi Okada, Toshitaka Takahashi
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Publication number: 20120213991Abstract: A pressure-sensitive adhesive layer for an optical film of the invention which is formed by applying an aqueous dispersion pressure-sensitive adhesive include an aqueous dispersion containing a base polymer dispersed in water, and then drying the applied aqueous dispersion pressure-sensitive adhesive, wherein the aqueous dispersion comprises a product obtained by polymerizing a monomer or monomers in water in the presence of a surfactant and a radical polymerization initiator, and the content of the surfactant is from 0.3 to 5 parts by weight based on 100 parts by weight of the monomer or monomers, when the pressure-sensitive adhesive layer is allowed to stand in water at 23° C.Type: ApplicationFiled: September 1, 2010Publication date: August 23, 2012Applicant: NITTO DENKO CORPORATIONInventors: Kunihiro Inui, Toshitsugu Hosokawa, Takaaki Ishii, Masayuki Satake
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Patent number: 8232361Abstract: An optical pressure-sensitive adhesive of the invention comprises a base polymer having a functional group (F); and a coupling agent that has a benzyl ester group and is represented by Formula (1): wherein A1 and A2 are different functional groups, one of A1 and A2 shows reactivity or interaction with the functional group (F) of the base polymer, R1 is an optionally substituted alkylene group of 1 to 12 carbon atoms and/or an optionally substituted phenylene group, and R2 and R3 are each a hydrogen atom or an alkyl group of 1 to 12 carbon atoms and may be the same or different. The pressure-sensitive adhesive is use in pressure-sensitive adhesive optical films and so on that is excellent in terms of both durability and release property.Type: GrantFiled: February 27, 2006Date of Patent: July 31, 2012Assignee: Nitto Denko CorporationInventors: Takashi Shimizu, Toshitsugu Hosokawa, Masayuki Satake
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Publication number: 20120064340Abstract: A pressure-sensitive adhesive optical film of the invention includes an optical film; and a pressure-sensitive adhesive layer placed on at least one side of the optical film, wherein the pressure-sensitive adhesive layer is a product formed by applying a pressure-sensitive adhesive coating liquid having a dissolved oxygen concentration of 0.02 to 3 mg/L and then drying the pressure-sensitive adhesive coating liquid. The pressure-sensitive adhesive optical film can satisfy heat durability, humidity durability, and high contrast.Type: ApplicationFiled: May 12, 2010Publication date: March 15, 2012Applicant: NITTO DENKO CORPORATIONInventors: Kunihiro Inui, Masayuki Satake, Toshitsugu Hosokawa, Takaaki Ishii, Yoshiaki Kitani, Toshitaka Takahashi, Yousuke Makihata, Yoshihiro Kitamura
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Publication number: 20110070435Abstract: There is provided a pressure-sensitive adhesive composition for optical films. The composition can form a pressure-sensitive adhesive layer that can prevent light leakage caused by stress associated with dimensional change of a component such as an optical film, that has reworkability such that it can be easily peeled from a component, and that has satisfactory processability such that it can be processed without pressure-sensitive adhesive stain or dropout, after it is formed on an optical film. A pressure-sensitive adhesive optical film produced using the composition is also provided. The pressure-sensitive adhesive composition is prepared to include a (meth)acrylic polymer including (a) 34 to 94% by weight of an alkyl (meth)acrylate monomer unit, (b) 5 to 50% by weight of an aromatic ring-containing (meth)acrylate monomer unit, and (c) 0.01 to 0.5% by weight of an amino group-containing (meth)acrylate monomer unit; 0.01 to 2 parts by weight of a peroxide as a crosslinking agent; and 0.Type: ApplicationFiled: November 24, 2010Publication date: March 24, 2011Applicant: NITTO DENKO CORPORATIONInventors: Yuusuke Toyama, Shinichi Inoue, Mizue Nagata, Toshitsugu Hosokawa
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Publication number: 20110045289Abstract: There is provided a pressure-sensitive adhesive composition for optical films. The composition can form a pressure-sensitive adhesive layer that can prevent light leakage caused by stress associated with dimensional change of a component such as an optical film, which include the pressure-sensitive adhesive layer that has reworkability such that it can be easily peeled from a component, and that has satisfactory processability such that it can be processed without pressure-sensitive adhesive stain or dropout, after it is formed on an optical film. A pressure-sensitive adhesive optical film produced using the composition is also provided. The pressure-sensitive adhesive composition includes a (meth)acrylic polymer including (a) 34 to 94% by weight of an alkyl (meth)acrylate monomer unit, (b) 5 to 35% by weight of an aromatic ring-containing (meth)acrylate monomer unit, and (c) 0.01 to 0.5% by weight of an amino group-containing (meth)acrylate monomer unit and further including (d) 0.Type: ApplicationFiled: November 1, 2010Publication date: February 24, 2011Applicant: NITTO DENKO CORPORATIONInventors: Yuusuke Toyama, Shinichi Inoue, Mizue Nagata, Toshitsugu Hosokawa
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Patent number: 7862888Abstract: There is provided a pressure-sensitive adhesive composition for optical films. The composition can form a pressure-sensitive adhesive layer that can prevent light leakage caused by stress associated with dimensional change of a component such as an optical film, that has reworkability such that it can be easily peeled from a component, and that has satisfactory processability such that it can be processed without pressure-sensitive adhesive stain or dropout, after it is formed on an optical film. A pressure-sensitive adhesive optical film produced using the composition is also provided. The pressure-sensitive adhesive composition is prepared to include a (meth)acrylic polymer including (a) 34 to 94% by weight of an alkyl (meth)acrylate monomer unit, (b) 5 to 50% by weight of an aromatic ring-containing (meth)acrylate monomer unit, and (c) 0.01 to 0.5% by weight of an amino group-containing (meth)acrylate monomer unit; 0.01 to 2 parts by weight of a peroxide as a crosslinking agent; and 0.Type: GrantFiled: March 13, 2009Date of Patent: January 4, 2011Assignee: Nitto Denko CorporationInventors: Yuusuke Toyama, Shinichi Inoue, Mizue Nagata, Toshitsugu Hosokawa
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Publication number: 20100304134Abstract: An object of the invention is to provide a pressure-sensitive adhesive optical film-peeling method capable of easily detaching the pressure-sensitive adhesive optical film from a glass substrate with no damage to the glass substrate or no adhesive deposit on the glass substrate, and to provide a pressure-sensitive adhesive optical film suitable for use in such a peeling method. The invention is directed to a method for peeling a pressure-sensitive adhesive optical film from an optical film-carrying glass substrate including a glass substrate and the pressure-sensitive adhesive optical film bonded thereto, which includes: exposing the optical film-carrying glass substrate to an environment at a temperature of 40 to 98° C. and a relative humidity of 60 to 99% for three minutes or more; and then peeling the pressure-sensitive adhesive optical film from the glass substrate under the environment.Type: ApplicationFiled: January 20, 2009Publication date: December 2, 2010Inventors: Fumiko Nakano, Yutaka Moroishi, Aimi Matsuura, Toshitsugu Hosokawa, Akiko Tanaka
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Publication number: 20090233093Abstract: There is provided a pressure-sensitive adhesive composition for optical films. The composition can form a pressure-sensitive adhesive layer that can prevent light leakage caused by stress associated with dimensional change of a component such as an optical film, that has reworkability such that it can be easily peeled from a component, and that has satisfactory processability such that it can be processed without pressure-sensitive adhesive stain or dropout, after it is formed on an optical film. A pressure-sensitive adhesive optical film produced using the composition is also provided. The pressure-sensitive adhesive composition is prepared to include a (meth)acrylic polymer including (a) 34 to 94% by weight of an alkyl (meth)acrylate monomer unit, (b) 5 to 50% by weight of an aromatic ring-containing (meth)acrylate monomer unit, and (c) 0.01 to 0.5% by weight of an amino group-containing (meth)acrylate monomer unit; 0.01 to 2 parts by weight of a peroxide as a crosslinking agent; and 0.Type: ApplicationFiled: March 13, 2009Publication date: September 17, 2009Applicant: NITTO DENKO CORPORATIONInventors: Yuusuke TOYAMA, Shinichi INOUE, Mizue NAGATA, Toshitsugu HOSOKAWA
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Publication number: 20090208741Abstract: There is provided a pressure-sensitive adhesive composition for optical films. The composition can form a pressure-sensitive adhesive layer that can prevent light leakage caused by stress associated with dimensional change of a component such as an optical film, which include the pressure-sensitive adhesive layer that has reworkability such that it can be easily peeled from a component, and that has satisfactory processability such that it can be processed without pressure-sensitive adhesive stain or dropout, after it is formed on an optical film. A pressure-sensitive adhesive optical film produced using the composition is also provided. The pressure-sensitive adhesive composition includes a (meth)acrylic polymer including (a) 34 to 94% by weight of an alkyl(meth)acrylate monomer unit, (b) 5 to 35% by weight of an aromatic ring-containing (meth)acrylate monomer unit, and (c) 0.01 to 0.5% by weight of an amino group-containing (meth)acrylate monomer unit and further including (d) 0.Type: ApplicationFiled: February 13, 2009Publication date: August 20, 2009Applicant: NITTO DENKO CORPORATIONInventors: Yuusuke Toyama, Shinichi Inoue, Mizue Nagata, Toshitsugu Hosokawa
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Publication number: 20090162577Abstract: There is provided an optical film pressure-sensitive adhesive composition capable of forming a pressure-sensitive adhesive layer that has reworkability such that optical films therewith can be easily separated from liquid crystal panels with no adhesive residue and also has satisfactory processability such that it can be processed without causing adhesive stain or dropout after it is formed on an optical film. The optical film pressure-sensitive adhesive composition includes 100 parts by weight of a (meth)acrylic polymer including, as monomer units, (a) 50 to 99.79% by weight of an alkyl (meth)acrylate monomer, (b) 0.01 to 0.45% by weight of a tertiary amino group-containing monomer, and (c) 0.1 to 3% by weight of a hydroxyl group-containing monomer; and 0.01 to 2 parts by weight of a crosslinking agent that is at least one selected from the group consisting of hexamethylene diisocyanate, hydrogenated xylylene diisocyanate, and isophorone diisocyanate, or a polyisocyanate compound derived therefrom.Type: ApplicationFiled: December 18, 2008Publication date: June 25, 2009Applicant: NITTO DENKO CORPORATIONInventors: Shinichi INOUE, Yuusuke TOYAMA, Mizue NAGATA, Toshitsugu HOSOKAWA, Yutaka MOROISHI, Fumiko NAKANO