Patents by Inventor Toshiya Kamae

Toshiya Kamae has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10411269
    Abstract: A gas diffusion electrode substrate that is used in a fuel cell and is constituted by an electrode substrate and microporous parts, in which a microporous part (A) is formed on one surface of the electrode substrate, and a microporous part (B) is formed in a part of the inside of the electrode substrate, the gas diffusion electrode substrate having a part in which the microporous part (B) is continuously present from the electrode substrate surface on the side on which the microporous part (A) is formed to a position near the electrode substrate surface on the opposite side, and a part in which pores are continuously distributed from the electrode substrate surface on the side on which the microporous part A is formed to the electrode substrate surface on the opposite side.
    Type: Grant
    Filed: February 17, 2015
    Date of Patent: September 10, 2019
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Yasuaki Tanimura, Masamichi Utsunomiya, Toshiya Kamae
  • Patent number: 10256477
    Abstract: A gas diffusion electrode substrate that is used in a fuel cell, wherein a microporous layer constituted by a carbon based filler and a fluororesin is formed on one surface of the electrode substrate, the sliding angle of water on the surface on the opposite side of the surface on which the microporous layer is formed is 30 degrees or less, and the through-plane gas permeation resistance is 15 to 190 mmAq.
    Type: Grant
    Filed: February 17, 2015
    Date of Patent: April 9, 2019
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Masamichi Utsunomiya, Yasuaki Tanimura, Toshiya Kamae
  • Publication number: 20190058199
    Abstract: A gas diffusion electrode substrate has an electrically conductive porous substrate and a microporous layer on one side of the electrically conductive porous substrate. The microporous layer includes a dense portion A and a dense portion B. The dense portion A is a region containing a fluorine resin and a carbonaceous powder having a primary particle size of 20 nm to 39 nm. The dense portion A has a thickness of 30% to 100% with respect to the thickness of the microporous layer as 100% and a width of 10 ?m to 200 ?m. The dense portion B is a region containing a fluorine resin and a carbonaceous powder having a primary particle size of 40 nm to 70 nm.
    Type: Application
    Filed: March 27, 2017
    Publication date: February 21, 2019
    Applicant: Toray Industries, Inc.
    Inventors: Masamichi Utsunomiya, Yasuaki Tanimura, Toshiya Kamae, Junichi Urai
  • Patent number: 10184034
    Abstract: The carbon fiber forming raw material is a carbon fiber forming raw material (Z) as a prepreg including sizing agent-coated carbon fibers and a thermosetting resin or a carbon fiber forming raw material (Y) as a forming material that includes sizing agent-coated carbon fibers and has a woven fabric form or a braid form. The sizing agent includes components (A) and (B). The component (A) is an epoxy compound having two or more epoxy groups or two or more types of functional groups. The component (B) is one or more compounds selected from the group consisting of a tertiary amine compound, a tertiary amine salt, a quaternary ammonium salt, a quaternary phosphonium salt, and a phosphine compound. The component (B) is contained in an amount of 0.1 to 25 parts by mass relative to 100 parts by mass of the component (A).
    Type: Grant
    Filed: November 12, 2012
    Date of Patent: January 22, 2019
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Yoshifumi Nakayama, Toshiya Kamae, Daigo Kobayashi, Makoto Endo
  • Publication number: 20180375106
    Abstract: A gas diffusion electrode has a microporous layer on at least one surface of an electroconductive porous substrate. The microporous layer has a first microporous layer in contact with the electroconductive porous substrate, and a dense layer in contact with the first microporous layer. The thickness of the dense layer is at least 1 ?m. The average number density B of pores having a pore diameter of 0.15-1 ?m in the dense layer is at least 1.3 A, where A is the average number density of pores having a pore diameter of 0.15-1 ?m in the microporous layer disposed on at least one surface of the electroconductive porous substrate.
    Type: Application
    Filed: December 16, 2016
    Publication date: December 27, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Yasuaki Tanimura, Masamichi Utsunomiya, Michio Wakatabe, Toshiya Kamae
  • Publication number: 20180375105
    Abstract: A gas diffusion electrode in which a microporous layer is provided on at least one surface of a conductive porous substrate, wherein the areas obtained by dividing the cross section perpendicular to the plane of the microporous layer into three equal parts in the thickness direction are a first area, a second area, and a third area, with respect to the conductive porous substrate side, the fluorine strength of the third area being 0.8 to 1.2 times the fluorine strength of the second area.
    Type: Application
    Filed: December 16, 2016
    Publication date: December 27, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kazuyo Shigeta, Masamichi Utsunomiya, Yasutaka Okano, Yasuaki Tanimura, Toshiya Kamae
  • Patent number: 10003079
    Abstract: A gas diffusion electrode medium is for a fuel cell, has a low in-plane gas permeability and favorable water drainage characteristics in addition to high conductivity, and is able to exhibit high cell performance across a wide temperature range from low temperatures to high temperatures. The gas diffusion electrode medium is characterized by a microporous region being disposed at least at one surface of an electrode substrate, and the microporous region containing flake graphite having an aspect ratio of 50-5000.
    Type: Grant
    Filed: April 25, 2013
    Date of Patent: June 19, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Masamichi Utsunomiya, Toshiya Kamae
  • Patent number: 9972847
    Abstract: A fuel cell gas diffusion electrode medium has exceptional anti-flooding characteristic and anti-dry-out characteristic, the capability to achieve high cell performance across a wide temperature range from low to high temperatures, and exceptional mechanical properties, electrical conductivity, and thermal conductivity, a microporous layer being arranged on one surface of an electrode base material; wherein the fuel cell gas diffusion electrode medium is characterized in that linear carbon having an aspect ratio of 30-5000 is included in the microporous layer, and the areal weight of the gas diffusion electrode medium is 30-60 g/m2.
    Type: Grant
    Filed: August 9, 2013
    Date of Patent: May 15, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Masamichi Utsunomiya, Masaru Hashimoto, Toshiya Kamae
  • Publication number: 20170317357
    Abstract: The purpose of the present invention is to provide: a method for producing a gas diffusion electrode base which enables the achievement of a gas diffusion electrode base that has a microporous layer with small surface roughness and is not susceptible to damaging an electrolyte membrane; and a gas diffusion electrode base that has a microporous layer with small surface roughness and is not susceptible to damaging an electrolyte membrane. For the purpose of achieving the above-described purpose, the present invention has the configuration described below. Namely, a specific gas diffusion electrode base which has a carbon sheet and a microporous layer, and wherein the carbon sheet is porous and the DBP oil absorption of a carbon powder contained in the microporous layer is 70-155 ml/100 g.
    Type: Application
    Filed: October 29, 2015
    Publication date: November 2, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Masamichi UTSUNOMIYA, Yasuaki TANIMURA, Toshiya KAMAE
  • Patent number: 9771681
    Abstract: Disclosed is a method for producing a sizing agent-coated carbon fibers, wherein at least one kind of sizing agent that is selected from the group consisting of sizing agents (a), (b) and (c) is used for coating, in each of the sizing agents a bi- or higher functional epoxy compound (A1) and/or an epoxy compound (A2) being used as a component (A), and the epoxy compound (A2) having a mono- or higher functional epoxy group and at least one functional group that is selected from among a hydroxyl group, an amide group, an imide group, a urethane group, a urea group, a sulfonyl group and a sulfo group. The sizing agent is applied to carbon fibers and the resulting is subjected to a heat treatment within the temperature range of 160-260° C. for 30-600 seconds.
    Type: Grant
    Filed: February 5, 2016
    Date of Patent: September 26, 2017
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Yoshifumi Nakayama, Toshiya Kamae, Daigo Kobayashi, Makoto Endo
  • Publication number: 20170244107
    Abstract: A porous carbon sheet contains a carbon fiber and a binding material, wherein layers are obtained in a section spanning from a plane closest to one of the surfaces and having 50% of the mean fluorine intensity to a plane closest to the other surface and having 50% of the mean fluorine intensity by dividing this section evenly into three in an orthogonal direction to the carbon sheet plane; among the layer close to one of the surfaces and the layer close to the other surface, the layer having the larger layer mean fluorine intensity is designated layer X, the layer having the smaller one is designated layer Y, and the layer between the layer X and the layer Y is designated layer Z; and the layer mean fluorine intensities decrease in the order: layer X, layer Y, and layer Z.
    Type: Application
    Filed: October 7, 2015
    Publication date: August 24, 2017
    Applicant: Toray Industries, Inc.
    Inventors: Masamichi Utsunomiya, Masaru Hashimoto, Katsuya Sode, Toshiya Kamae
  • Publication number: 20170237079
    Abstract: A porous carbon sheet includes a carbon fiber and a binding material, wherein when in a measured surface depth distribution, a ratio of an area of a portion having a depth of 20 ?m or less in a measured area of one surface is a surface layer area ratio X, and a ratio of an area of a portion having a depth of 20 ?m or less in a measured area of another surface is a surface layer area ratio Y, the surface layer area ratio X is larger than the surface layer area ratio Y, and a difference between the surface layer area ratios is 3% or more and 12% or less.
    Type: Application
    Filed: October 7, 2015
    Publication date: August 17, 2017
    Inventors: Yasuaki Tanimura, Takashi Chida, Toru Sugahara, Masamichi Utsunomiya, Toshiya Kamae, Katsuya Sode, Takashi Ando
  • Patent number: 9593444
    Abstract: Disclosed is a method for producing a sizing agent-coated carbon fibers, wherein at least one kind of sizing agent that is selected from the group consisting of sizing agents (a), (b) and (c) is used for coating, in each of the sizing agents a bi- or higher functional epoxy compound (A1) and/or an epoxy compound (A2) being used as a component (A), and the epoxy compound (A2) having a mono- or higher functional epoxy group and at least one functional group that is selected from among a hydroxyl group, an amide group, an imide group, a urethane group, a urea group, a sulfonyl group and a sulfo group. The sizing agent is applied to carbon fibers and the resulting is subjected to a heat treatment within the temperature range of 160-260° C. for 30-600 seconds.
    Type: Grant
    Filed: June 24, 2011
    Date of Patent: March 14, 2017
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Yoshifumi Nakayama, Toshiya Kamae, Daigo Kobayashi, Makoto Endo
  • Publication number: 20170012296
    Abstract: A gas diffusion electrode substrate that is used in a fuel cell, wherein a microporous layer constituted by a carbon based filler and a fluororesin is formed on one surface of the electrode substrate, the sliding angle of water on the surface on the opposite side of the surface on which the microporous layer is formed is 30 degrees or less, and the through-plane gas permeation resistance is 15 to 190 mmAq.
    Type: Application
    Filed: February 17, 2015
    Publication date: January 12, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Masamichi UTSUNOMIYA, Yasuaki TANIMURA, Toshiya KAMAE
  • Publication number: 20170012291
    Abstract: A gas diffusion electrode substrate that, is used in a fuel cell and is constituted by an electrode substrate and microporous parts, in which a microporous part (A) is formed on one surface of the electrode substrate, and a microporous part (B) is formed in a part, of the inside of the electrode substrate, the gas diffusion electrode substrate having a part in which the microporous part (B) is continuously present from the electrode substrate surface on the side on which the microporous part (A) is formed to a position near the electrode substrate surf ace on the opposite side, and a part in which pores are continuously distributed front the electrode substrate surface on the side on which the microporous part (A) is formed to the electrode substrate surface on the opposite side.
    Type: Application
    Filed: February 17, 2015
    Publication date: January 12, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Yasuaki TANIMURA, Masamichi UTSUNOMIYA, Toshiya KAMAE
  • Publication number: 20170012297
    Abstract: A gas diffusion electrode substrate that is used in a fuel cell and is constituted by an electrode substrate and microporous parts, in which a microporous part (A) is formed on one surface of the electrode substrate with a thickness in the range of 10 ?m or more and 60 ?m or less, and in the gas diffusion electrode substrate, the pore volume of pores with a pore size of 0.1 ?m or more and less than 10 ?m is within the range of 0.9 times or more and 5 times or less of the pore volume of pores with a pore size of 10 ?m or more and less than 100 ?m.
    Type: Application
    Filed: February 17, 2015
    Publication date: January 12, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Yasuaki TANIMURA, Masamichi UTSUNOMIYA, Toshiya KAMAE, Yasutaka OKANO
  • Publication number: 20160230332
    Abstract: Disclosed is a method for producing a sizing agent-coated carbon fibers, wherein at least one kind of sizing agent that is selected from the group consisting of sizing agents (a), (b) and (c) is used for coating, in each of the sizing agents a bi- or higher functional epoxy compound (A1) and/or an epoxy compound (A2) being used as a component (A), and the epoxy compound (A2) having a mono- or higher functional epoxy group and at least one functional group that is selected from among a hydroxyl group, an amide group, an imide group, a urethane group, a urea group, a sulfonyl group and a sulfo group. The sizing agent is applied to carbon fibers and the resulting is subjected to a heat treatment within the temperature range of 160-260° C. for 30-600 seconds.
    Type: Application
    Filed: February 5, 2016
    Publication date: August 11, 2016
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Yoshifumi NAKAYAMA, Toshiya KAMAE, Daigo KOBAYASHI, Makoto ENDO
  • Publication number: 20160159993
    Abstract: Disclosed herein are an epoxy resin composition for fiber-reinforced composite materials which has low viscosity, high Tg, high elastic modulus, and excellent fracture toughness and a fiber-reinforced composite material using such an epoxy resin composition which has excellent thermal properties, compressive strength, impact resistance, fatigue resistance, and open-hole tensile strength and which is suitable for producing structural parts of aircraft and the like. The epoxy resin composition comprises at least a given bifunctional epoxy resin as a component (A), a liquid aromatic diamine curing agent as a component (B), and core-shell polymer particles as a component (C), wherein the core-shell polymer particles as the component (C) contain epoxy groups in their shell and have a volume-average particle size of 50 to 300 nm.
    Type: Application
    Filed: February 5, 2016
    Publication date: June 9, 2016
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Toshiya KAMAE, Shinji KOCHI, Masayuki MIYOSHI, Kenichi YOSHIOKA
  • Patent number: 9249295
    Abstract: Provided are a carbon fiber-reinforced thermoplastic resin composition excellent in interfacial adhesion between carbon fiber and a thermoplastic resin and excellent in dynamic characteristics, and a molding material, a prepreg, and a method for producing the same. The carbon fiber-reinforced thermoplastic resin composition includes the following components (A) and (B), carbon fiber and a thermoplastic resin; component (A): (A1) a bifunctional or higher functional epoxy compound and/or (A2) an epoxy compound which has a monofunctional or higher epoxy group and has one or more taypes of functional groups selected from a hydroxyl group, an amide group, an imide group, a urethane group, a urea group, a sulfonyl group and a sulfo group; and component (B): 0.
    Type: Grant
    Filed: September 21, 2012
    Date of Patent: February 2, 2016
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Yoshifumi Nakayama, Toshiya Kamae, Daigo Kobayashi, Makoto Endo
  • Publication number: 20150207151
    Abstract: A fuel cell gas diffusion electrode medium has exceptional anti-flooding characteristic and anti-dry-out characteristic, the capability to achieve high cell performance across a wide temperature range from low to high temperatures, and exceptional mechanical properties, electrical conductivity, and thermal conductivity, a microporous layer being arranged on one surface of an electrode base material; wherein the fuel cell gas diffusion electrode medium is characterized in that linear carbon having an aspect ratio of 30-5000 is included in the microporous layer, and the areal weight of the gas diffusion electrode medium is 30-60 g/m2.
    Type: Application
    Filed: August 9, 2013
    Publication date: July 23, 2015
    Inventors: Masamichi Utsunomiya, Masaru Hashimoto, Toshiya Kamae