Abstract: A method of applying heat shield material to form a heat shield layer on a crown surface of a piston of an engine is provided. The method includes the steps of disposing a dispenser that linearly discharges the heat shield material toward the crown surface, and moving an applied position of the heat shield material with respect to the crown surface in a circumferential direction of the crown surface, while discharging the heat shield material from the dispenser toward the crown surface.

Abstract: A physical property evaluation method is the method for evaluating physical properties of a film-shaped measurement target object by means of an electrochemical method, the method including the step of causing an electrolytic solution to contact a front surface of the measurement target object. The speed of penetration of the electrolytic solution into the measurement target object is adjusted in such a manner that the levels of the front-side temperature and the back-side temperature of the measurement target object and a difference between the front-side temperature and the back-side temperature of the measurement target object are adjusted.

Abstract: A corrosion resistance test method for a coated metal material that includes a metal base and a surface treatment film, includes the steps of: disposing one or more water-containing material holders each holding a water-containing material to be in contact with the surface treatment film and one or more electrodes to be in contact with the water-containing material, and electrically connecting, with an external circuit, between the one electrode and the metal base, or between the electrodes; and supplying a current between the one electrode and the metal base, or between at least one of the electrodes and at least one of the other electrodes, as an anode and a cathode, to bring corrosion of the coated metal material to progress. The water-containing material comprises water, an electrolyte material, and kaolinite, and comprises the kaolinite at 36.0 mass % or more to 45.0 mass % or less.

Abstract: An anticorrosion test method for a coated metallic material may include: a preparation step of adding an artificial flaw at two positions of the coated metallic material; a first measurement step of measuring a size of the artificial flaw; a connection step of electrically connecting the artificial flaws at the two positions by an external circuit via water-containing materials; an energization step of energizing a steel sheet to produce a bulge of an electrodeposition coating film; a second measurement step of measuring size of the bulge of the electrodeposition coating film; a calculation step of calculating a degree of progress of corrosion of the coated metallic material; and a correction step of correcting the degree of the progress of the corrosion.

Abstract: A corrosion resistance test method for a coated metal material that includes a metal base and a surface treatment film, includes the steps of: disposing one or more water-containing material holders each holding a water-containing material to be in contact with the surface treatment film and one or more electrodes to be in contact with the water-containing material, and electrically connecting, with an external circuit, between the one electrode and the metal base, or between the electrodes; and supplying a current between the one electrode and the metal base, or between at least one of the electrodes and at least one of the other electrodes, as an anode and a cathode, to bring corrosion of the coated metal material to progress. The water-containing material has a viscosity at 65° C. of 10 mPa·s or more to 40 mPa·s or less.

Abstract: Provided is a measurement method for measuring a size of expansion of a surface treatment film occurred in a coated metal material that includes a metal base and the surface treatment film provided on the metal base. The measurement method includes the steps of disposing a water-containing material to be in contact with the expansion and an electrode to be in contact with the water-containing material, and electrically connecting between the electrode and the metal base with an external circuit; applying, with the external circuit, a constant voltage between the electrode and the metal base, as a cathode and an anode, respectively, and measuring a current value flowing therebetween; and calculating a size of the expansion, based on the current value measured and a correlation between the current value and the size of the expansion, the correlation being determined on an exploratory basis in advance.

Abstract: A coating composition for forming a coating film including particles and a resin binder is so configured that a content of the particles in the coating film is more than 30 vol%, the coating composition includes the particles, a raw resin of the resin binder, and a solvent, and a ratio V/D is 2.5 or less, where V is a volatilization rate (g/m2·s) of the solvent, and D is a diffusion coefficient (10?9 m2/s) of the solvent in the coating composition.

Abstract: A corrosion-resistance testing method for a coated metal member formed of a metallic substrate provided with a surface treatment coating includes an electrification step for applying a voltage and/or a current between a surface of the surface treatment coating and the metallic substrate in a state where a corrosion factor is in contact with the surface of the surface treatment coating so as to measure a temporal change in a current and/or a voltage occurring between the surface of the surface treatment coating and the metallic substrate, and an evaluation step for evaluating a defect occurrence status of the surface treatment coating based on a waveform of the temporal change.

Abstract: A method of applying to a crown surface of a piston, a heat shield material for forming a heat shield layer, is provided. The method includes masking the piston with a masking member, the masking member including a first part that covers at least part of a side surface of the piston with a first clearance between the side surface and the first part, and a second part that covers an outer circumferential part of the crown surface with a second clearance between the outer circumferential part and the second part, and applying the heat shield material, while the piston is masked.

Abstract: A corrosion-resistance testing method for a coated metal member formed of a metallic substrate provided with a surface treatment coating includes an electrification step for applying a voltage and/or a current between a surface of the surface treatment coating and the metallic substrate while a corrosion factor is in contact with the surface of the surface treatment coating so as to measure a temporal change in a current and/or a voltage occurring between the surface of the surface treatment coating and the metallic substrate, and an evaluation step for evaluating a coating quality of the surface treatment coating based on at least one of a gradient of the temporal change when a value of the current and/or the voltage exceeds a predetermined value, an integrated value of the value of the current and/or the voltage within a predetermined time range, and a time average value of the integrated value.

Abstract: A method of applying heat shield material to form a heat shield layer on a crown surface of a piston of an engine is provided. The method includes the steps of disposing a dispenser that linearly discharges the heat shield material toward the crown surface, and moving an applied position of the heat shield material with respect to the crown surface in a circumferential direction of the crown surface, while discharging the heat shield material from the dispenser toward the crown surface.

Abstract: A corrosion resistance tester for a coated metal material including a surface treatment film on a metal substrate includes: a container placed on the surface treatment film, and having a bottom surface in contact with the surface treatment film, the container including a plurality of water-containing electrolyte material holders that open through the bottom surface; the water-containing electrolyte material contained in each of the water-containing electrolyte material holders of the container, and being in contact with an associated one of a plurality of separate measurement target portions of the surface treatment film; a plurality of electrodes being each in contact with the water-containing electrolyte material contained in an associated one of the water-containing electrolyte material holders; an external circuit connecting the electrodes together; and a conduction means configured to conduct electricity to the metal substrate through the electrodes and the external circuit.

Abstract: The method for a corrosion resistance test of a coated metal material is an electrochemical method simulating corrosion proceeded by damaged portions in the surface treatment film 4. Two artificially damaged portions 5 spaced from each other in a coated metal material 1 that is obtained by providing a surface treatment film 4 on a metal base 2 are electrically connected to each other by an external circuit 11 via an aqueous electrolyte material 6, and corrosion proceeds by supplying current using one of the artificially damaged portions 5 as an anode site and the other as a cathode site.

Abstract: A corrosion resistance test method for a coated metal material that includes a metal base and a surface treatment film, includes the steps of: disposing one or more water-containing material holders each holding a water-containing material to be in contact with the surface treatment film and one or more electrodes to be in contact with the water-containing material, and electrically connecting, with an external circuit, between the one electrode and the metal base, or between the electrodes; and supplying a current between the one electrode and the metal base, or between at least one of the electrodes and at least one of the other electrodes, as an anode and a cathode, to bring corrosion of the coated metal material to progress. The water-containing material has a viscosity at 65° C. of 10 mPa·s or more to 40 mPa·s or less.

Abstract: A corrosion resistance test method for a coated metal material that includes a metal base and a surface treatment film, includes the steps of: disposing one or more water-containing material holders each holding a water-containing material to be in contact with the surface treatment film and one or more electrodes to be in contact with the water-containing material, and electrically connecting, with an external circuit, between the one electrode and the metal base, or between the electrodes; and supplying a current between the one electrode and the metal base, or between at least one of the electrodes and at least one of the other electrodes, as an anode and a cathode, to bring corrosion of the coated metal material to progress. The water-containing material comprises water, an electrolyte material, and kaolinite, and comprises the kaolinite at 36.0 mass % or more to 45.0 mass % or less.

Abstract: Disclosed herein is a method of testing a corrosion resistance of a coated metal material including a surface treatment film on a metal substrate. The method includes: treatment of interposing a water-containing electrolyte material containing water, a supporting electrolyte, and a water penetration enhancer, between a surface of the surface treatment film of the coated metal material and an electrode; holding of the water-containing electrolyte material on the surface of the surface treatment film for one minute to one day; and electrical conduction from the electrode through the water-containing electrolyte material to the coated metal material.

Abstract: A corrosion resistance test apparatus is for a coated metal material including a metal base and a surface treatment film, and includes: one or two water-containing material holders to hold a water-containing material in contact with the surface treatment film inside; one or two electrodes in contact with the water-containing material; an external circuit configured to electrically connect between the electrode and the metal base, or between the electrodes; a temperature control element brought into contact with the coated metal material via an insulating portion and configured to control a temperature of at least the coated metal material; a temperature controller configured to control a temperature of the temperature control element; and a current supplier configured to supply a current between the electrode and the metal base, or between the electrodes, as an anode and a cathode, respectively to bring corrosion of the coated metal material to progress.

Abstract: Provided is a measurement method for measuring a size of expansion of a surface treatment film occurred in a coated metal material that includes a metal base and the surface treatment film provided on the metal base. The measurement method includes the steps of disposing a water-containing material to be in contact with the expansion and an electrode to be in contact with the water-containing material, and electrically connecting between the electrode and the metal base with an external circuit; applying, with the external circuit, a constant voltage between the electrode and the metal base, as a cathode and an anode, respectively, and measuring a current value flowing therebetween; and calculating a size of the expansion, based on the current value measured and a correlation between the current value and the size of the expansion, the correlation being determined on an exploratory basis in advance.

Abstract: An electrode portion device is for use in a corrosion resistance test for a coated metal material that includes a metal base and a surface treatment film on the metal base material. The electrode portion device includes: a container body that is tubular and disposed on the surface treatment film, and configured to hold a water-containing material that is in contact with the surface treatment film inside; a lid for closing an upper opening of the container body; a through hole provided in an upper side wall of the container body; and an electrode in contact with the water-containing material contained inside the container body.

Abstract: Provided is a measurement method for measuring a size of a damaged portion in a coated metal material that includes a metal base and surface treatment film provided on the metal base, and reaching the metal base through the surface treatment film. The measurement method includes the steps of disposing a water-containing material to be in contact with the damaged portion and an electrode to be in contact with the water-containing material, and electrically connecting between the electrode and the metal base with an external circuit; applying, with the external circuit, a constant voltage between the electrode and the metal base, as a cathode and an anode, respectively, and measuring a current value flowing therebetween; and calculating a size of the damaged portion, based on the current value measured and a correlation between the current value and the size of the damaged portion, determined on an exploratory basis in advance.