Abstract: A fiber optic cable includes an optical fiber, strength components disposed on opposite sides of the optical fiber, and a polymeric cable jacket. The optical fiber includes a glass core, a glass cladding, and a polymer coating. The cable jacket surrounds the optical fiber and the strength components. Further, the cable jacket is tightly drawn onto the optical fiber, where excess fiber length of the optical fiber is such that positive strain is present in the optical fiber at room temperature (25° C.).

Abstract: An optical cable is provided. The optical cable includes a tubular, elongate body having an inner surface defining a cavity extending between first and second ends of the elongate body and an optical transmission element located with the cavity. The optical cable includes a coupling or bonding structure non-permanently and non-rigidly joining the outer surface of the optical transmission element to the elongate body at a plurality of periodic contact zones such that relative movement between the optical transmission element and the elongate body is resisted.

Abstract: A fiber optic cable includes core elements wound in a pattern of stranding, the core elements comprising tubes surrounding optical fibers. The fiber optic cable further includes an binder film surrounding the stranded core elements. The binder film is continuous peripherally around the core elements, forming a continuous closed loop when viewed in cross-section, and continuous lengthwise along a length of the cable that is at least a meter. Further, the binder film is in radial tension and opposes outwardly transverse deflection of the core elements.

Abstract: An optical communication cable includes a cable jacket formed from a first material, a plurality of core elements located within the cable jacket, and an armor layer surrounding the plurality of core elements within the cable jacket, wherein the armor layer is a multi-piece layer having a first armor segment extending a portion of the distance around the plurality of core elements and a second armor segment extending a portion of the distance around the plurality of core elements, wherein a first lateral edge of the first armor segment is adjacent a first lateral edge of the second armor segment and a second lateral edge of the first armor segment is adjacent a second lateral edge of the second armor segment such that the combination of the first armor segment and the second armor segment completely surround the plurality of core elements.

Abstract: A fiber optic cable includes an optical fiber, strength components disposed on opposite sides of the optical fiber, and a polymeric cable jacket. The optical fiber includes a glass core, a glass cladding, and a polymer coating. The cable jacket surrounds the optical fiber and the strength components. Further, the cable jacket is tightly drawn onto the optical fiber, where excess fiber length of the optical fiber is such that positive strain is present in the optical fiber at room temperature (25° C.).

Abstract: A fiber optic cable includes core elements, a composite film surrounding the core elements, and a jacket surrounding the composite film. The core elements include one or more optical fibers and at least one tube surrounding the one or more optical fibers. The composite film includes a first layer adjoining a second layer, where the composition of the second layer differs from the first. The composite film is relatively thin, having an average thickness over a 10-meter length of the cable that is less than half an average thickness of the jacket over the 10-meter length.

Abstract: An optical communication cable includes a cable body, a plurality of core elements located within the cable body, a reinforcement layer surrounding the plurality of core elements within the cable body, and a film surrounding the plurality of core elements. At least one of the plurality of core elements includes an elongate optical transmission element. The film provides an inwardly directed force onto the core elements, and a surface of the film is bonded to the reinforcement layer.

Abstract: An optical communication cable subassembly includes a cable core having optical fibers each comprising a core surrounded by a cladding, buffer tubes surrounding subsets of the optical fibers, and a binder film surrounding the buffer tubes. Armor surrounds the cable core, the binder film is bonded to an interior of the armor, and water-absorbing powder particles are provided on an interior surface of the binder film.

Abstract: A recirculating powder applicator includes an applicator body having an inlet on an upstream surface and an outlet on a downstream surface, wherein the inlet and outlet define a passage that extends transversely through the thickness of the applicator body, a powder conduit, an air inlet, an exhaust aperture located on one of the upstream or downstream surfaces, and a circulation chamber located on the interior of the applicator body. The powder conduit and air inlet are in fluid communication with the passage and the passage is in fluid communication with the circulation chamber. A method of applying powder to a substrate during a continuous process includes using a recirculating powder applicator.

Abstract: An optical communication cable subassembly includes a cable core having optical fibers each comprising a core surrounded by a cladding, buffer tubes surrounding subsets of the optical fibers, and a binder film surrounding the buffer tubes. Armor surrounds the cable core, the binder film is bonded to an interior of the armor, and water-absorbing powder particles are provided on an interior surface of the binder film.

Abstract: A fiber optic cable includes a core and a binder film surrounding the core. The core includes a central strength member and core elements, such as buffer tubes containing optical fibers, where the core elements are stranded around the central strength member in a pattern of stranding including reversals in lay direction of the core elements. The binder film is in radial tension around the core such that the binder film opposes outwardly transverse deflection of the core elements. Further, the binder film loads the core elements normally to the central strength member such that contact between the core elements and central strength member provides coupling there between, limiting axial migration of the core elements relative to the central strength member.

Abstract: A flame-retardant fiber optic cable includes core elements, a film surrounding the core elements, and a jacket surrounding the film. The core elements include one or more optical fibers and at least one tube surrounding the one or more optical fibers. The material composition of the film differs from the jacket and the film is relatively thin.

Abstract: An optical communication cable includes a cable body, a plurality of core elements located within the cable body, a reinforcement layer surrounding the plurality of core elements within the cable body, and a film surrounding the plurality of core elements. At least one of the plurality of core elements includes an elongate optical transmission element. The film provides an inwardly directed force onto the core elements, and a surface of the film is bonded to the reinforcement layer.

Abstract: An optical cable is provided. The optical cable includes a tubular, elongate body having an inner surface defining a cavity extending between first and second ends of the elongate body and an optical transmission element located with the cavity. The optical cable includes a coupling or bonding structure non-permanently and non-rigidly joining the outer surface of the optical transmission element to the elongate body at a plurality of periodic contact zones such that relative movement between the optical transmission element and the elongate body is resisted.

Abstract: A fiber optic cable includes a cable core of core elements and a protective sheath surrounding the core elements, an armor surrounding the cable core, the armor comprising a single overlap portion when the fiber optic cable is viewed in cross-section, and a jacket surrounding the armor, the jacket having at least two longitudinal discontinuities extruded therein. A method of accessing the cable core without the use of ripcords includes removing a portion of the armor in an access section by pulling the minor away from the cable core so that an overlap portion separates around the cable core as it is being pulled past the cable core. A protective sheath protects the core elements as the armor is being pulled around the cable core.

Abstract: An optical communication cable includes a cable body, a plurality of core elements located within the cable body, a reinforcement layer surrounding the plurality of core elements within the cable body, and a film surrounding the plurality of core elements. At least one of the plurality of core elements includes an elongate optical transmission element. The film provides an inwardly directed force onto the core elements, and a surface of the film is bonded to the reinforcement layer.

Abstract: A fiber optic cable includes a jacket, an element of the cable interior to the jacket, and first and second powders. The element includes a first surface and a second surface. The cable further includes a third surface interior to the jacket and facing the first surface at a first interface and a fourth surface interior to the jacket and facing the second surface at a second interface. At least one of the third and fourth surfaces is spaced apart from the jacket. The first powder is integrated with at least one of the first and third surfaces at the first interface and the second powder integrated with at least one of the second and fourth surfaces at the second interface. The first interface has greater coupling than the second interface at least in part due to differences in the first and second powders.

Abstract: A fiber optic cable includes an optical fiber, strength components disposed on opposite sides of the optical fiber, and a polymeric cable jacket. The optical fiber includes a glass core, a glass cladding, and a polymer coating. The cable jacket surrounds the optical fiber and the strength components. Further, the cable jacket is tightly drawn onto the optical fiber, where excess fiber length of the optical fiber is such that positive strain is present in the optical fiber at room temperature (25° C.).

Abstract: A fiber optic cable includes a tape comprising a substrate of an extrudable thermoplastic, core items of the fiber optic cable, and a jacket around the tape and core items. The tape includes water-swellable material integrated therewith and the core items include one or more optical fibers. The tape is incorporated with core items such that the water-swellable material of the tape is configured to limit water from flowing lengthwise along the cable through gaps among the core item.

Abstract: Methods for manufacturing cables and cables assemblies include providing powder particles within a tube extruded about optical fiber. The particles may be accelerated so that as they strike the tube and mechanically attach to the tube.