Abstract: A coated article is prepared by furnishing a nickel-base article substrate having a free sulfur content of more than 0 but less than about 1 part per million by weight. A protective layer is formed at a surface of the article substrate. The protective layer includes a platinum aluminide diffusion coating. The protective layer may be substantially yttrium-free, or have a controlled amount of yttrium. A ceramic layer may overlie the protective layer.

Abstract: A metering plate includes a body having a first end and a second end, at least one opening extending through the body, and at least one projection extending outwardly from the body. The body is configured to be resistance welded to at least one of a turbine engine blade and a turbine engine stator vane using the projection such that the body at least partially controls fluid flow into at least one of the turbine engine blade and the turbine engine stator vane.

Abstract: A method for fabricating a turbine engine blade. The method includes providing a resistance welding system, and welding a metering plate to the turbine engine blade using the resistance welding system.

Abstract: A method for fabricating a turbine engine blade. The method includes providing a resistance welding system, and welding a metering plate to the turbine engine blade using the resistance welding system.

Abstract: A metering plate includes a body having a first end and a second end, at least one opening extending through the body, and at least one projection extending outwardly from the body. The body is configured to be resistance welded to at least one of a turbine engine blade and a turbine engine stator vane using the projection such that the body at least partially controls fluid flow into at least one of the turbine engine blade and the turbine engine stator vane.

Abstract: A coated nickel-base superalloy article, which is otherwise susceptible to the formation of a secondary reaction zone, is prepared by furnishing a nickel-base superalloy article substrate having thereon an initial aluminum-containing coating comprising an initial-coating additive zone and an initial-coating diffusion zone. The article is susceptible to the formation of the secondary reaction zone if heated to an elevated SRZ reaction temperature for an SRZ reaction period of time. The formation of the secondary reaction zone is avoided by first removing the initial-coating additive zone and the initial-coating diffusion zone, and thereafter depositing a subsequent aluminum-containing coating onto the article substrate. The subsequent aluminum-containing coating includes a subsequent-coating additive zone and a subsequent-coating diffusion zone.

Abstract: A coated superalloy article is prepared by furnishing a nickel-base superalloy article substrate having a rhenium content of not less than about 4.0 percent by weight, and thereafter depositing an aluminum-containing coating onto a surface of the article substrate. The aluminum-containing coating includes an additive zone having an average aluminum content of not greater than about 27 percent by weight, and a diffusion zone of interdiffusion with the article substrate. A ratio of a thickness of the additive zone to a thickness of the diffusion zone is not greater than about 3:1, and is preferably about 1:1.

Abstract: Carbide-forming elements are added to nickel-based superalloys so as to minimize grain defects, such as freckle and stray grain defects. More specifically, carbide-forming elements that form from the liquid in the mushy zone of the solidification front of single crystal (SC) and directionally solidified (DS) nickel-based superalloys are added so as to reduce the formation of freckle and stray grain defects in such alloys. A preferred nickel-based superalloy includes, by weight, between about 6.00%-9.25% tantalum, 4.75%-6.50% tungsten, at least about 2.75% rhenium, between about 5.00% to about 7.00% aluminum, at least about 0.10% hafnium and carbon in an amount sufficient (typically between about 0.10-0.15% by weight) to form carbides with other constituents to reduce significantly freckle formation in the mushy zone of the superalloy during casting.