Abstract: The lapping of a slider is controlled based on an amplitude of a readback signal which is produced from an externally applied magnetic field. A lapping plate is used to lap a slider which includes at least one magnetic head having a read sensor. During the lapping, a coil produces a magnetic field around the slider and processing circuitry monitors both a readback signal amplitude and a resistance of the read sensor. The lapping of the slider is terminated based on the monitoring both the readback signal amplitude and the resistance. Preferably, the lapping of the slider is terminated when the resistance is within a predetermined resistance range and the readback signal amplitude is above a predetermined minimum amplitude threshold or reaches its peak value. Asymmetry can also be measured in the described system, where the lapping process is terminated based on asymmetry as well as resistance and amplitude measurements.

Abstract: Embodiments of the present invention include a method for measuring an angle between a first surface and a second surface of an object. The method includes rotating an object around a center axis of the object and shining a light source perpendicular to the center axis of the object. The method further includes measuring an intensity of a reflected light with respect to time and determining an angle between two or more surfaces of the object based on the intensity of the reflected light with respect to time.

Abstract: Servo patterns and associated methods of fabricating servo patterns are described. For patterned storage media, data sectors and servo sectors may be patterned using self-assembly. In one embodiment, self-assembly is used to form a first array of islands and a second array of islands in servo sectors that are track-wise offset. A servo writing process is then performed to write a desired servo pattern in the arrays, such as for burst fields, synchronization fields, etc.

Abstract: A system and method accurately clocks write data to the discrete data blocks in a patterned media disk drive. The precise time intervals between successive timing marks in the data tracks are measured by a timing mark detector that counts the integer number of write clock cycles between successive timing marks and the fractional part of a write clock cycle by detecting the phase difference between a timing mark and a reference signal. The resulting timing error is output to a write clock compensator. The write clock is capable of generating equally spaced primary phases and phases intermediate the primary phases. The compensator includes a phase rotator that controls which write clock phase is selected for output. The value in a phase register of the compensator is used to control the phase rotator to advance or retard the write clock phase, and thus to adjust its frequency and phase so as to be synchronized for writing to the data blocks.

Abstract: Servo patterns and associated methods of fabricating servo patterns are described. For patterned storage media, data sectors and servo sectors may be patterned using self-assembly. In one embodiment, self-assembly is used to form a first array of islands and a second array of islands in servo sectors that are track-wise offset. A servo writing process is then performed to write a desired servo pattern in the arrays, such as for burst fields, synchronization fields, etc.

Abstract: A thin film, perpendicular write head for use with recording media with or without a soft under layer is disclosed. The present invention comprises an tapered auxiliary pole, situated below the main write pole and separated from the write pole by a lower non-magnetic gap. The auxiliary pole alleviates problems such as erasure after write, and cross track stray erasure fields, associated with operating conventionally designed perpendicular writes heads with media having no soft under layer.

Abstract: An improved method for the manufacture of magnetoresistive multilayer sensors is disclosed. The method is particularly advantageous for the production of magnetic tunnel junction (MTJ) sensors, which can be damaged at the air bearing surface by conventional lapping and ion milling. The disclosed process protects the ABS of the magnetoresistive sensor by depositing a diamond like carbon layer which remains in place through ion milling. The DLC layer is removed by oxidation subsequent to the formation of the ABS.

Abstract: Servo patterns and associated methods of fabricating servo patterns are described. For patterned storage media, data sectors and servo sectors may be patterned using self-assembly. In one embodiment, self-assembly is used to form a first array of islands and a second array of islands in servo sectors that are track-wise offset. A servo writing process is then performed to write a desired servo pattern in the arrays, such as for burst fields, synchronization fields, etc.

Abstract: Methods of defining servo patterns and data patterns for forming patterned magnetic media are described. For one method, a lithographic process is performed to define a servo pattern in servo regions on a substrate. The lithographic process also defines a first data pattern in data regions of the substrate. The first data pattern is then transferred to (i.e., etched into) the data regions. Self-assembly structures are then formed on the data pattern in the data regions to define a second data pattern. The servo pattern is then transferred to the servo regions and the second data pattern is transferred to the data regions. Thus, the servo pattern is defined through lithographic processes while the data pattern is defined by a combination of lithographic processes and self-assembly.

Abstract: Two pass writing system and method for patterned media. In a first step, a write head of a hard disk drive writes with a strong write field. In a second step, a write head of the hard disk drive writes with a weak field. In this manner, magnetic islands of patterned media are written in the first step. In the second step, only those magnetic islands with a low switching field are written.

Abstract: Patterned media and associated methods of fabrication are provided in which vertical magnetic grains are grown on a patterned seed layer. The patterned seed layer includes a matrix of islands of a first seed material. Each island of first seed material is separated from other islands by a region of second seed material. The first seed material is selected to initiate growth of magnetic material, and the second seed material is selected to initiate growth of non-magnetic material. Subsequently, magnetic material is grown on the first seed material and non-magnetic material is grown on the second seed material. Deposition may be simultaneously. The magnetic and non-magnetic materials form well-defined vertical columns over the first and second seed materials respectively. Thus, each island behaves as an isolated magnetic unit, which switches independently from its neighbor units, which are magnetically separated by the non-magnetic material.

Abstract: A system and method accurately clocks write data to the discrete data blocks in a patterned media disk drive. The precise time intervals between successive timing marks in the data tracks are measured by a timing mark detector that counts the integer number of write clock cycles between successive timing marks and the fractional part of a write clock cycle by detecting the phase difference between a timing mark and a reference signal. The resulting timing error is output to a write clock compensator. The write clock is capable of generating equally spaced primary phases and phases intermediate the primary phases. The compensator includes a phase rotator that controls which write clock phase is selected for output. The value in a phase register of the compensator is used to control the phase rotator to advance or retard the write clock phase, and thus to adjust its frequency and phase so as to be synchronized for writing to the data blocks.

Abstract: A method of fabrication of a magnetic head including a read head sensor includes providing a read sensor stack having a front edge, a rear edge, a right side edge and a left side edge, and at least one pinning layer. The left side edge, right side edge, front edge and rear edge of the sensor stack are milled. The read sensor stack is annealed in a magnetic field to set the final orientation of the pinning layer, and the read sensor stack is encapsulated in overcoat material having a front surface. A projected final ABS boundary is established which lies within the overcoat material. A trim range is established relative to the projected final ABS boundary. The front surface of the overcoat material is lapped until the overcoat front surface is within the trim range. Residual overcoat material is then removed by ion beam etching.

Abstract: A disk drive head slider for a magnetic disk drive is provided. The head slider includes a tunnel magnetic resistance device for reading data on a magnetic disk and a dedicated sensor for measuring resistance wherein the resistance corresponds to a level of smear associated with the head slider.

Abstract: A patterned magnetic recording medium has discrete data islands arranged in spaced-apart tracks, with the tracks being arranged in multi-track groups or “hypertracks”. The islands have an equal island-spacing (IS) distance in the along-the-track direction and within each hypertrack the tracks are spaced-apart an equal track-spacing (TS) distance. If there are N tracks in a hypertrack then the islands in each track of a hypertrack are shifted in the along-the-track direction by 1/N times IS from the islands in adjacent tracks in the same hypertrack. The read and write heads have a lateral or cross-track width generally equal to the cross-track width of a hypertrack, so the read and write heads span all the individual tracks in a hypertrack. The hypertracks are spaced apart cross-track direction by a group-spacing (GS) distance, with GS being greater than TS. The islands in a hypertrack may be shifted in the along-the-track direction by approximately ½N times IS from the islands in adjacent hypertracks.

Abstract: The lapping of a slider is controlled based on an amplitude of a readback signal which is produced from an externally applied magnetic field. A lapping plate is used to lap a slider which includes at least one magnetic head having a read sensor. During the lapping, a coil produces a magnetic field around the slider and processing circuitry monitors both a readback signal amplitude and a resistance of the read sensor. The lapping of the slider is terminated based on the monitoring both the readback signal amplitude and the resistance. Preferably, the lapping of the slider is terminated when the resistance is within a predetermined resistance range and the readback signal amplitude is above a predetermined minimum amplitude threshold or reaches its peak value. Asymmetry can also be measured in the described system, where the lapping process is terminated based on asymmetry as well as resistance and amplitude measurements.

Abstract: A low flying slider detector is disclosed. In one embodiment a surface is provided. In addition, a suspender is provided for receiving and flying a slider above the surface. A detector is also provided for detecting a low flying slider flying above the surface wherein the detector does not require measuring of the slider fly height to detect the low flying slider and wherein the detecting of the low flying slider is performed at least at a slider level of assembly.

Abstract: A structure for preventing Electrostatic Discharge (ESD) damage to a magnetoresistive sensor during manufacture. The structure includes a switching element that can be switched off during testing of the sensor and then switched back on to provide ESD shunting to the sensor. The switch can be a thermally activated mechanical relay built onto the slider. The switch could also be a programmable resistor that includes a solid electrolyte sandwiched between first and second electrodes. One of the electrodes functions as an anode. When voltage is applied in a first direction an ion bridge forms across through the electrolyte across electrodes making the resistor conductive. When a voltage is applied in a second direction, the ion bridge recedes and the programmable resistor becomes essentially non-conductive.

Abstract: Various embodiments of the present invention pertain to manufacturing pre-sliders by annealing to saturation. According to one embodiment, pre-sliders are lapped to prepare for air bearing surfaces for the pre-sliders. The pre-sliders are annealed to saturation to level off the amount of overcoat expansion for the pre-sliders.

Abstract: An improved method for the manufacture of magnetoresistive multilayer sensors is disclosed. The method is particularly advantageous for the production of magnetic tunnel junction (MTJ) sensors, which can be damaged at the air bearing surface by conventional lapping and ion milling. The disclosed process protects the ABS of the magnetoresistive sensor by depositing a diamond like carbon layer which remains in place through ion milling. The DLC layer is removed by oxidation subsequent to the formation of the ABS.