Abstract: A method and apparatus for using cathodic currents from individual electrodes of a multielectrode sensor to indicate how safely a pipe in soil or a metal structure in an electrolyte is cathodically protected. This method uses a simple parameter derived from the multielectrode sensor, called cathodic protection effectiveness margin or CPEM, to indicate and control, the cathodic protection (CP) system so that the CP operates within the optimal range. This method is solely based on the measurements of currents and eliminates the reference electrode that has been one of the most important components in the present CP practice.

Abstract: Coupled multielectrode array sensors (CMAS) have been used for corrosion monitoring for cathodically protected systems. The evaluation of the effectiveness of the cathodic protection (CP) with the CMAS is by using the measured corrosion rate or corrosion current. When the corrosion rate is low or zero, the CP is effective. However, the CMAS has not been used to indicate the effectiveness margin for the degree of protection, called cathodic protection effectiveness safe margin (CPEM) in this disclosure. This invention discloses a method to derive the CPEM from a multielectrode sensor to indicate how safely a pipe in soil or a metal structure in an electrolyte is cathodically protected. This invention also discloses a method to determine the optimum range of cathodic protection based on the currents from a multielectrode sensor.

Abstract: As the development of DC transit systems continues, many of the buried pipelines and metal structures close to the metro system have experienced accelerated corrosion by the dynamic DC stray current. Because of the dynamic feature of the stray currents, monitoring the effect of the dynamic stray current on the corrosion of the buried structures has been a challenging task. This invention discloses a method to use a multielectrode system to measure the effect of dynamic stray currents on the corrosion of a metal structure or buried pipeline. The method also measures the effectiveness of cathodic protection under the influence of stray current. High-voltage power transmission lines that produce a changing magnetic field, which in turn produces an alternating current flowing through the berried pipe or other structures that run in parallel with the transmission lines. The method disclosed in this invention may also be used to detect the effect of the interference of the alternating current.

Abstract: As the development of DC transit systems continues, many of the buried pipelines and metal structures close to the metro system have experienced accelerated corrosion by the dynamic DC stray current. Because of the dynamic feature of the stray currents, monitoring the effect of the dynamic stray current on the corrosion of the buried structures has been a challenging task. This invention discloses a method to use a multielectrode system to measure the effect of dynamic stray currents on the corrosion of a metal structure or buried pipeline. The method also measures the effectiveness of cathodic protection under the influence of stray current. High-voltage power transmission lines that produce a changing magnetic field, which in turn produces an alternating current flowing through the buried pipe or other structures that run in parallel with the transmission lines.

Abstract: When a pressure-balanced reference electrode is exposed to a system containing a high-pressure gas (such as CO2, N2, or H2), a large amount of the gas diffuses into the inner compartment housing the internal reference electrolyte. The large amount of gas has a high pressure and may expand the inner compartment and cause mechanical damage to the inner compartment when the pressure surrounding the reference electrode is suddenly reduced. This invention is related to the reference electrodes that have a pressure-relief mechanism. When the surrounding pressure suddenly drops, such electrodes are not subject to the damage by the expansion of the high-pressure gases trapped in the inner compartment.

Abstract: A method for preventing the formation of gas bubbles inside a high pressure reference electrode in the electrolyte-filled section, and thus eliminating the gas bobble effect on the electrical continuity, was disclosed. One or more thin solid rods or tubes are inserted into the internal electrolyte-housing tube and the thin rods or tubes alter the surface tension of the gas bubbles so that the bubbles are unstable in the middle of the liquid electrolyte. Compared with the fiber wicks or porous powder used by previous researchers to ensure the electrical continuity, the thin tubes or rods are easy to handle and easy to clean. This method may also be used in other systems that contain a liquid-filled vertical or sloped tube (e.g., a pH electrode) to prevent the formation of gas bubbles in the liquid-filled section of the tube.

Abstract: Electrochemical probes for corrosion monitoring in an environment that may cause the formation of electron conducting deposits and the method for making such probes were disclosed. The probes have exposed fingered electrodes. Except for the sensing areas at the tip sections, all surfaces of the exposed electrodes are coated with an inner electrically insulating coating or tubing and one or more additional coating(s) or tube(s). One of the additional coatings is ion conducting. The electrodes are spaced such that there are gaps between the outer surfaces of the neighboring electrodes to prevent the formation of a continuously distributed electron conducting deposits between the sensing surface of one electrode and the sensing surfaces of the other electrodes. These probes are especially suitable for applications in gas systems and oil-water mixtures containing hydrogen sulphide (H2S).

Abstract: Electrochemical probes for corrosion monitoring in an environment that may cause the formation of electron conducting deposits and the method for making such probes were disclosed. The probes have exposed fingered electrodes. Except for the sensing areas at the tip sections, all surfaces of the exposed electrodes are coated with an inner electrically insulating coating or tubing and one or more additional coating(s) or tube(s). One of the additional coatings is ion conducting. The electrodes are spaced such that there are gaps between the outer surfaces of the neighboring electrodes to prevent the formation of a continuously distributed electron conducting deposits between the sensing surface of one electrode and the sensing surfaces of the other electrodes. These probes are especially suitable for applications in gas systems and oil-water mixtures containing hydrogen sulphide (H2S).

Abstract: A method for preventing the formation of gas bubbles inside a high pressure reference electrode in the electrolyte-filled section, and thus eliminating the gas bobble effect on the electrical continuity, was disclosed. One or more thin solid rods or tubes are inserted into the internal electrolyte-housing tube and the thin rods or tubes alter the surface tension of the gas bubbles so that the bubbles are unstable in the middle of the liquid electrolyte. Compared with the fibre wicks or porous powder used by previous researchers to ensure the electrical continuity, the thin tubes or rods are easy to handle and easy to clean. This method may also be used in other systems that contain a liquid-filled vertical or sloped tube (e.g., a pH electrode) to prevent the formation of gas bubbles in the liquid-filled section of the tube.

Abstract: A long-term, reliable high pressure reference electrode for high temperature applications was disclosed. This reference electrode has inner and an outer liquid junction plugs. The inner plug provides the function of restraining the outflow of the internal reference electrolyte. The outer plug is chemically and mechanically robust in the external fluid where the reference electrode is used and protects the inner plug from the mechanical and chemical attacks by the harsh external fluid. Therefore, the inner plug can be selected from many of the well-characterized liquid junction plugs used in regular low temperature reference electrodes, without the need for the inner plug to be chemically and mechanically stable in the external fluid, as long as it has the thermal stability. A method for preventing the formation of gas bubbles inside a high pressure reference electrode in the electrolyte-filled section, and thus eliminating the gas bobble effect on the electrical continuity, was also disclosed.

Abstract: Electrochemical probes for corrosion monitoring in an environment that may cause the formation of electron-conducting deposits and the method for making such probes were described. The probes have long exposed electrodes. Except for the tip section, all surfaces of the exposed electrodes are coated with a coating or covered with electrically insulating tubing, so that only the tip section has uncovered metal that serves as the active areas of the electrodes. The coating or tubing material is such that the deposits cannot easily form on its surfaces. Because the electrical bridging between the active areas of any two electrodes requires the deposition of an evenly distributed layer of the electron-conducting deposits along the path from one area to the other area, the coated surface reduces the possibility of short-circuiting for the active areas of the electrodes. These probes are especially suitable for applications in systems containing hydrogen sulphide (H2S).

Abstract: A method based on the measurement of the oxidation power or the cathodic current density using a corrosion-resistant electrode (noble electrode) to derive the bounding corrosion rates of the corroding metal, which is either a stand-alone electrode or an actual component of an equipment, is disclosed. During the measurement, the potential of the noble electrode is controlled at the corrosion potential of the corroding metal. A modified version the sensor that provides a correction factor for the estimation of the corrosion rate according to the bounding corrosion rate is also disclosed. The correction factor is derived based on the cathodic currents measured for the noble electrode and for the corroding metal at a potential that is significantly lower than the corrosion potential, so that the measured cathodic current density from the corroding metal equals the true cathodic current density on the corroding metal.

Abstract: Electrochemical probes for corrosion monitoring in an environment that may cause the formation of electron-conducting deposits and the method for making such probes were described. The probes have long exposed electrodes. Except for the tip section, all surfaces of the exposed electrodes are coated with a coating or covered with electrically insulating tubing, so that only the tip section has uncovered metal that serves as the active areas of the electrodes. The coating or tubing material is such that the deposits cannot easily form on its surfaces. Because the electrical bridging between the active areas of any two electrodes requires the deposition of an evenly distributed layer of the electron-conducting deposits along the path from one area to the other area, the coated surface reduces the possibility of short-circuiting for the active areas of the electrodes. These probes are especially suitable for applications in systems containing hydrogen sulphide (H2S).

Abstract: A long-term, reliable high pressure reference electrode for high temperature applications was disclosed. This reference electrode has inner and an outer liquid junction plugs. The inner plug provides the function of restraining the outflow of the internal reference electrolyte. The outer plug is chemically and mechanically robust in the external fluid where the reference electrode is used and protects the inner plug from the mechanical and chemical attacks by the harsh external fluid. Therefore, the inner plug can be selected from many of the well-characterized liquid junction plugs used in regular low temperature reference electrodes, without the need for the inner plug to be chemically and mechanically stable in the external fluid, as long as it has the thermal stability. A method for preventing the formation of gas bubbles inside a high pressure reference electrode in the electrolyte-filled section, and thus eliminating the gas bobble effect on the electrical continuity, was also disclosed.

Abstract: Methods of deriving the cumulative maximum localized corrosion rate and cumulative localized corrosion rate factor for corrosion monitoring using coupled multielectrode array sensor probes are disclosed. Compared with maximum localized corrosion rate, which is derived from the corrosion rate on any of the electrodes of a probe that has the highest corrosion rate at a given moment of time, cumulative maximum localized corrosion rate is derived from the corrosion rate of the electrode that has been corroded the most in a given time period. The cumulative maximum localized corrosion rate is directly related to the corrosion damage (maximum localized corrosion depth); the maximum localized corrosion depth equals the integration of the cumulative maximum localized corrosion rate. Cumulative maximum localized corrosion rate should be used to evaluate the localized corrosion effect on metal damage.

Abstract: The bounding corrosion rate is measured with a coupled multielectrode array sensor by decoupling a select number of anodic electrodes on the sensor from the coupling joint. In doing so, all or most of the electrons produced on the anodic electrode that remains connected to the coupling joint are forced to flow to the coupling joint and are thus measured. Because of the large number of electrodes on a multielectrode array sensor, one of them may become contaminated by foreign materials during the measurements or polishing process. The effect of such an electrode on the performance of the sensor can be eliminated by automatically disconnecting it from the coupling joint.

Abstract: Methods of using multihole and multiwire sensors to measure general and localized corrosion penetration rates near real time are disclosed. The multihole penetration sensor is included of multiple electrodes embedded in individual cavities that are formed by a metal whose external surface is exposed to a corrosion environment. The distance between the inner surface and the external surface of the cavities (wall thickness) varies from one cavity to the other. The electrical resistance or current between each of the electrodes and a common electrode exposed to the same corrosion environment changes significantly when the wall of the cavity in which the electrode resides is perforated by corrosion and the corrosion medium is in contact with the electrode. The corrosion penetration rate is calculated by dividing the wall thickness of the different cavities by the time it takes to penetrate these cavities.

Abstract: An electronic system and software program for multielectrode electrochemical devices; a multielectrode sensor for application in environments containing electrochemically active species; and a multielectrode sensor with a built-in removable large electrode. The electronic system has a large electrode connected to the coupling joint through a resistor element to adjust the potential of the multielectrodes. The electronic system, along with the software program, automatically changes the values of the coupling resistors so that the potentials of a group of electrodes or all the electrodes of a sensor are similar, or automatically disconnects malfunctioning electrodes from the coupling joints to avoid the effect of such electrodes. A variation of the electronic system uses an ammeter or a zero-resistance-ammeter to measure the coupling currents and has resistors between the electrodes and the coupling joint to reduce the transient current produced during switching.

Abstract: A basic electronic unit, an integrated electronic system, and the associated software program for coupled multielectrode electrochemical devices or sensors. The basic electronic unit uses different values of resistors for coupling the multiple electrodes in an electrochemical device or a sensor, so that the effective value of the coupling resistance can be dynamically changed according to the magnitude of the measured coupling current during the measurement. This feature allows the electronic unit to measure a wide range of coupling currents without compromising the principle that the coupled multielectrode electrochemical device simulates the one-piece metal behavior. The integrated electronic system uses several basic electronic units, so that it can simultaneously measure several independent multielectrode electrochemical devices or sensors that have a small number of electrodes, or measure one or more multielectrode devices or sensors that have a large number of electrodes.