Patents by Inventor YaoCan Zhu

YaoCan Zhu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10688565
    Abstract: In an embodiment, a cutting tool is disclosed. The cutting tool includes a base member and a DLC layer. The DLS layer contains diamond-like carbon and is located on a surface of the base member. The DLC layer includes one or more first regions. Each of the one or more first regions contains argon by 0.1-1 mass %.
    Type: Grant
    Filed: May 30, 2016
    Date of Patent: June 23, 2020
    Assignee: KYOCERA CORPORATION
    Inventors: Satoshi Mori, Yaocan Zhu
  • Publication number: 20180147635
    Abstract: In an embodiment, a cutting tool is disclosed. The cutting tool includes a base member and a DLC layer. The DLS layer contains diamond-like carbon and is located on a surface of the base member. The DLC layer includes one or more first regions. Each of the one or more first regions contains argon by 0.1-1 mass %.
    Type: Application
    Filed: May 30, 2016
    Publication date: May 31, 2018
    Inventors: Satoshi Mori, Yaocan Zhu
  • Patent number: 9555476
    Abstract: Problem: To provide a cutting tool that exhibits superior chipping resistance and wear resistance. Resolution means: A cutting tool 1 is provided with a base 2, and a coating layer 6 comprising columnar crystals 7 that cover the surface of the base 2. A Cutting edge 5 is formed at the crossing ridge line of a rake face 3 and a flank face 4. The average inclination angle (?2) of the flank face 4, in the longitudinal direction of the columnar crystals 7 with respect to the direction orthogonal to the surface of the base 2, is greater than the average inclination angle (?1) of the rake face 3, in the longitudinal direction of the columnar crystals 7 with respect to the direction orthogonal to the surface of the base 2.
    Type: Grant
    Filed: February 20, 2014
    Date of Patent: January 31, 2017
    Assignee: KYOCERA CORPORATION
    Inventor: Yaocan Zhu
  • Publication number: 20160001374
    Abstract: Problem: To provide a cutting tool that exhibits superior chipping resistance and wear resistance. Resolution means: A cutting tool 1 is provided with a base 2, and a coating layer 6 comprising columnar crystals 7 that cover the surface of the base 2. A Cutting edge 5 is formed at the crossing ridge line of a rake face 3 and a flank face 4. The average inclination angle (?2) of the flank face 4, in the longitudinal direction of the columnar crystals 7 with respect to the direction orthogonal to the surface of the base 2, is greater than the average inclination angle (?1) of the rake face 3, in the longitudinal direction of the columnar crystals 7 with respect to the direction orthogonal to the surface of the base 2.
    Type: Application
    Filed: February 20, 2014
    Publication date: January 7, 2016
    Inventor: Yaocan ZHU
  • Patent number: 9085032
    Abstract: A cutting tool including a base member and a coating layer. The base member includes a rake face and a flank face. The coating layer has a composition represented by a first chemical formula of CraM1-a(C1-xNx), wherein M represents at least one selected from Ti, Al, Si, W, Mo, Ta, Hf, Nb, Zr, and Y, 0.01?a?0.5, and 0?x?1. The coating layer is disposed on the base member and includes a cutting edge at an intersecting ridge line between the rake face and the flank face. The coating layer further comprises droplets thereon. An average composition of the droplets disposed on the rake face has a Cr content higher than the Cr content of the average composition of the droplets disposed on the flank face.
    Type: Grant
    Filed: July 25, 2012
    Date of Patent: July 21, 2015
    Assignee: KYOCERA CORPORATION
    Inventors: Yoshiki Sakamoto, Masahiro Waki, Yaocan Zhu
  • Publication number: 20140271000
    Abstract: A cutting tool including a base member and a coating layer. The base member includes a rake face and a flank face. The coating layer has a composition represented by a first chemical formula of CraM1-a(C1-xNx), wherein M represents at least one selected from Ti, Al, Si, W, Mo, Ta, Hf, Nb, Zr, and Y, 0.01?a?0.5, and 0?x?1. The coating layer is disposed on the base member and includes a cutting edge at an intersecting ridge line between the rake face and the flank face. The coating layer further comprises droplets thereon. An average composition of the droplets disposed on the rake face has a Cr content higher than the Cr content of the average composition of the droplets disposed on the flank face.
    Type: Application
    Filed: July 25, 2012
    Publication date: September 18, 2014
    Applicant: Kyocera Corporation
    Inventors: Yoshiki Sakamoto, Masahiro Waki, Yaocan Zhu
  • Patent number: 8691366
    Abstract: A cutting tool with a substrate which is coated with a coating layer containing TiaAlbNbdMe(C1-xNx), where M represents one or more elements selected from among Si, W, Mo, Ta, Hf, Cr, Zr and Y, where 0.1?a?0.7, 0?b?0.8, 0.02?d?0.25, 0?e?25, a+b+d+e=1.0 and 0?x?1 and is provided with a rake face; a flank face; a cutting edge between the rake face and the flank face; and droplets on the surface of the coating layer. The droplets include finer droplets having particle diameters of 300 nm or less; and coarser droplets having particle diameters of 1000 nm or more. The flank face has a higher percentage of the finer droplets than the rake face. An Nb content in the coarser droplets on the flank face is higher than an Nb of the coarser droplets on the rake face.
    Type: Grant
    Filed: May 27, 2011
    Date of Patent: April 8, 2014
    Assignee: Kyocera Corporation
    Inventors: Masahiro Waki, Yaocan Zhu
  • Publication number: 20130071620
    Abstract: A cutting tool with a substrate which is coated with a coating layer containing TiaAlbNbdMe(C1-xNx), where M represents one or more elements selected from among Si, W, Mo, Ta, Hf, Cr, Zr and Y, where 0.1?a?0.7, 0?b?0.8, 0.02?d?0.25, 0?e?25, a+b+d+e=1.0 and 0?x?1 and is provided with a rake face; a flank face; a cutting edge between the rake face and the flank face; and droplets on the surface of the coating layer. The droplets include finer droplets having particle diameters of 300 nm or less; and coarser droplets having particle diameters of 1000 nm or more. The flank face has a higher percentage of the finer droplets than the rake face. An Nb content in the coarser droplets on the flank face is higher than an Nb of the coarser droplets on the rake face.
    Type: Application
    Filed: May 27, 2011
    Publication date: March 21, 2013
    Applicant: KYOCERA CORPORATION
    Inventors: Masahiro Waki, Yaocan Zhu
  • Patent number: 8236411
    Abstract: An object of embodiments according to the invention is to provide a cutting tool having good wear resistance, good sliding property and good fracture resistance. A cutting tool 1 comprising a substrate 2 and a coating layer 6 or a coating layer 9 which covers a surface of the substrate 2. The coating layer 6 or the coating layer 9 comprising a first layer 7 and a second layer 8. The first layer 7 comprises Ti1-a-b-c-dAlaWbSicMd(C1-xNx) when M is at least one selected from Nb, Mo, Hf and Y, 0.45?a?0.55, 0.01?b?0.1, 0?c?0.05, 0.01?d?0.1, 0?x?1). The second layer 8 comprises Ti1-e-f-gAleSifM?g(C1-yNy) when M? is at least one selected from Nb, Mo, Ta, Hf and Y, 0.50?e?0.60, 0?f?0.1, 0.05?g?0.15, 0?y?1).
    Type: Grant
    Filed: March 25, 2009
    Date of Patent: August 7, 2012
    Assignee: Kyocera Corporation
    Inventors: Masahiro Waki, Tatsuyuki Nakaoka, Shuichi Tateno, Takashi Watanabe, Kenji Noda, Takahiko Makino, YaoCan Zhu
  • Patent number: 7811683
    Abstract: A cutting tool having a substrate and a coating layer for coating the surface of the substrate, the coating layer being composed of Ti1?a?b?c?dAlaWbSicMd(CxN1?x), where M is at least one selected from Nb, Mo, Ta, Hf and Y, 0.45?a?0.55, 0.01?b?0.1, 0.01?c?0.05, 0.01?d?0.1, and 0?x?1. The cutting tool has excellent wear resistance and fracture resistance. The cutting tool may be further provided with a layer composed of at least one selected from carbides, nitrides and carbonitrides of Al and the elements of the groups 4, 5 and 6 of the periodic table.
    Type: Grant
    Filed: September 27, 2007
    Date of Patent: October 12, 2010
    Assignee: Kyocera Corporation
    Inventors: YaoCan Zhu, Hideyoshi Kinoshita, Takashi Tokunaga, Kenji Noda, Tatsuyuki Nakaoka
  • Publication number: 20090130434
    Abstract: A surface coated tool including a substrate, and stacked layers composed of two coating layers represented by the following general formula (1) on the substrate is provided. A first coating layer to be coated on the surface of the substrate, which has a thickness of 0.1 to 1 ?m, is composed of a granular crystal having a mean crystal diameter of 0.01 to 0.1 ?m. A second coating layer to be coated on the surface of the first coating layer, which has a thickness of 0.5 to 5 ?m, is composed of columnar crystal grown in a direction perpendicular to the substrate, and the columnar crystal has a mean crystal width of 0.05 to 0.3 ?m in a direction parallel to the substrate while a mean crystal width thereof is larger than the mean crystal diameter of the first coating layer.
    Type: Application
    Filed: March 26, 2007
    Publication date: May 21, 2009
    Applicant: KYOCERA CORPORATION
    Inventors: Yaocan Zhu, Kenji Noda, Masahito Matsuzawa
  • Publication number: 20080075543
    Abstract: A cutting tool having a substrate and a coating layer for coating the surface of the substrate, the coating layer being composed of Ti1-a-b-c-dAlaWbSicMd(CxN1-x) where M is at least one selected from Nb, Mo, Ta, Hf and Y, 0.45?a?0.55, 0.01?b?0.1, 0.01?c?0.05, 0.01?d?0.1, and 0?x?1. The cutting tool has excellent wear resistance and fracture resistance. The cutting tool may be further provided with a layer composed of at least one selected from carbides, nitrides and carbonitrides of Al and the elements of the groups 4, 5 and 6 of the periodic table.
    Type: Application
    Filed: September 27, 2007
    Publication date: March 27, 2008
    Applicant: Kyocera Corporation
    Inventors: YaoCan Zhu, Hideyoshi Kinoshita, Takashi Tokunaga, Kenji Noda, Tatsuyuki Nakaoka