Patents by Inventor Yasutaka Kogetsu

Yasutaka Kogetsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8303672
    Abstract: An electrode for a lithium secondary battery including a sheet-like current collector and an active material layer carried on the current collector. The active material layer is capable of absorbing and desorbing lithium, and the active material layer includes a plurality of columnar particles having at least one bend. An angle ?1 formed by a growth direction of the columnar particles from a bottom to a first bend of the columnar particles, and a direction normal to the current collector is preferably 10° or more and less than 90°. When ?n+1 is an angle formed by a growth direction of the columnar particles from an n-th bend counted from a bottom of the columnar particles to an (n+1)-th bend, and the direction normal to the current collector, and n is an integer of 1 or more, ?n+1 is preferably 0° or more and less than 90°.
    Type: Grant
    Filed: September 29, 2011
    Date of Patent: November 6, 2012
    Assignee: Panasonic Corporation
    Inventors: Keiichi Takahashi, Masaya Ugaji, Yasutaka Kogetsu, Shinji Mino, Nobuaki Nagao, Masaki Hasegawa
  • Patent number: 8236454
    Abstract: A negative electrode for a lithium ion secondary battery of the present invention includes a sheet-like current collector and an active material layer carried on the current collector. The current collector includes a substrate and a surface portion that undergoes plastic deformation more easily than the substrate. The surface portion has protrusions and recesses. The active material layer includes a plurality of columnar particles containing silicon. The columnar particles are carried on the surface portion.
    Type: Grant
    Filed: September 14, 2007
    Date of Patent: August 7, 2012
    Assignee: Panasonic Corporation
    Inventors: Yasutaka Kogetsu, Shuji Ito
  • Patent number: 8182945
    Abstract: A current collector includes a substrate, a plurality of projections formed on a first portion of the substrate, and at least two adjacent minute projections formed on a second portion of the substrate. The substrate is a metal sheet. The first and second portions are formed on the surface of the substrate. The second portion includes 2 to 100 of minute projections. The minute projections have a height of below 35% of the average height of the plurality of projections. By forming an electrode active material layer on the face of the current collector where the plurality of projections are formed to make an electrode, the detachment of the electrode active material layer, and the spread of the detachment are significantly curbed.
    Type: Grant
    Filed: July 3, 2008
    Date of Patent: May 22, 2012
    Assignee: Panasonic Corporation
    Inventors: Yasutaka Kogetsu, Tatsuki Hiraoka, Takuhiro Nishimura
  • Publication number: 20120088136
    Abstract: Disclosed is a non-aqueous electrolyte secondary battery including: a cylindrical wound electrode group including a belt-like negative electrode, a belt-like positive electrode, and a belt-like separator interposed therebetween, the electrodes and separator being laminated and wound together; and a non-aqueous electrolyte. The cross section perpendicular to the winding axis of the electrode group has a radius of 3 mm or more. The negative electrode includes a current collector, an active material layer including a silicon-based active material and adhering to the surface of the current collector, and a strip-like lead connected to the current collector via an alloy layer comprising a copper-silicon alloy. The lead is connected at the round of winding radially 3 mm or more away from the winding axis of the electrode group, and includes a copper foil or copper alloy foil having a tensile strength per unit length of the short side width thereof of 3 N/mm to 50 N/mm.
    Type: Application
    Filed: September 14, 2011
    Publication date: April 12, 2012
    Inventors: Yasutaka KOGETSU, Hitoshi Katayama
  • Publication number: 20120027919
    Abstract: An electrode for a lithium secondary battery including a sheet-like current collector and an active material layer carried on the current collector. The active material layer is capable of absorbing and desorbing lithium, and the active material layer includes a plurality of columnar particles having at least one bend. An angle ?1 formed by a growth direction of the columnar particles from a bottom to a first bend of the columnar particles, and a direction normal to the current collector is preferably 10° or more and less than 90°. When ?n+1 is an angle formed by a growth direction of the columnar particles from an n-th bend counted from a bottom of the columnar particles to an (n+1)-th bend, and the direction normal to the current collector, and n is an integer of 1 or more, ?n+1 is preferably 0° or more and less than 90°.
    Type: Application
    Filed: September 29, 2011
    Publication date: February 2, 2012
    Applicant: Panasonic Corporation
    Inventors: Keiichi TAKAHASHI, Masaya UGAJI, Yasutaka KOGETSU, Shinji MINO, Nobuaki NAGAO, Masaki HASEGAWA
  • Publication number: 20120021285
    Abstract: A negative electrode for a lithium ion secondary battery includes a current collector and a negative electrode active material layer supported on a surface of the current collector. The negative electrode active material layer includes a plurality of granular particles that include an alloyable active material. The granular particles are supported on a region of the current collector excluding a peripheral region that has a width of 20 ?m to 500 ?m from the edge thereof.
    Type: Application
    Filed: June 23, 2011
    Publication date: January 26, 2012
    Inventors: Yasutaka KOGETSU, Takuhiro NISHIMURA
  • Publication number: 20120017430
    Abstract: In order to enhance charge and discharge efficiency and to improve cycle characteristics by increasing a facing area between a positive electrode active material and a negative electrode active material, in a negative electrode for lithium secondary battery having a current collector and an active material layer carried on the current collector, the active material layer includes a plurality of columnar particles. The columnar particles include an element of silicon, and are tilted toward the normal direction of the current collector. Angle ? formed between the columnar particles and the normal direction of the current collector is preferably 10°??<90°.
    Type: Application
    Filed: October 4, 2011
    Publication date: January 26, 2012
    Applicant: Panasonic Corporation
    Inventors: Yasutaka KOGETSU, Masaya UGAJI, Keiichi TAKAHASHI, Shinji MINO, Nobuaki NAGAO, Satoshi SHIBUTANI, Kazuyoshi HONDA
  • Patent number: 8080334
    Abstract: In order to enhance charge and discharge efficiency and to improve cycle characteristics by increasing a facing area between a positive electrode active material and a negative electrode active material, in a negative electrode for lithium secondary battery having a current collector and an active material layer carried on the current collector, the active material layer includes a plurality of columnar particles. The columnar particles include an element of silicon, and are tilted toward the normal direction of the current collector. Angle ? formed between the columnar particles and the normal direction of the current collector is preferably 10°??<90°.
    Type: Grant
    Filed: March 1, 2006
    Date of Patent: December 20, 2011
    Assignee: Panasonic Corporation
    Inventors: Yasutaka Kogetsu, Masaya Ugaji, Keiichi Takahashi, Shinji Mino, Nobuaki Nagao, Satoshi Shibutani, Kazuyoshi Honda
  • Patent number: 8076027
    Abstract: A negative electrode for a secondary battery includes a separator; a negative electrode active material layer which is fixed to the separator and can store and emit lithium ions; and a current collector layer formed on the side of the separator opposite to the negative electrode active material layer. The negative electrode active material layer contains at least one selected from the group consisting of silicon, silicon alloys, compounds containing silicon and oxygen, compounds containing silicon and nitrogen, compounds containing silicon and fluorine, tin, tin alloys, compounds containing tin and oxygen, compounds containing tin and nitrogen, and compounds containing tin and fluorine.
    Type: Grant
    Filed: January 23, 2006
    Date of Patent: December 13, 2011
    Assignee: Panasonic Corporation
    Inventors: Kazuyoshi Honda, Yuuko Ogawa, Yasutaka Kogetsu
  • Patent number: 7964307
    Abstract: A negative electrode for a lithium ion secondary battery includes a current collector, an intermediate layer formed on a surface of the current collector, and an active material layer formed on the intermediate layer. The current collector includes a metal capable of being alloyed with silicon. The active material layer includes an active material including silicon. The intermediate layer includes silicon and oxygen. The intermediate layer prevents the metal capable of being alloyed with silicon from diffusing into the active material layer. The diffusion of the constituent element of the current collector into the active material layer is suppressed.
    Type: Grant
    Filed: July 18, 2007
    Date of Patent: June 21, 2011
    Assignee: Panasonic Corporation
    Inventors: Yasutaka Kogetsu, Masaya Ugaji
  • Publication number: 20110135981
    Abstract: A negative electrode of a nonaqueous electrolyte secondary battery includes a negative electrode current collector (21A) and a negative electrode active material layer (21B). The negative electrode current collector (21A) has a thickness of greater than or equal to 20 ?m and less than or equal to 50 ?m. The negative electrode active material layer (21B) is provided on at least one surface of the negative electrode current collector (21A). The negative electrode is formed by cutting a negative electrode original sheet to a predetermined width. The negative electrode has cutting roll over portions (21D) at cut ends thereof. The cutting roll over portions (21D) are formed by stretching the negative electrode current collector (21A) upwardly or downwardly in the thickness direction of the negative electrode, and are oriented toward an inner side of an electrode group (31).
    Type: Application
    Filed: August 5, 2010
    Publication date: June 9, 2011
    Inventors: Toshitada Sato, Yasutaka Kogetsu
  • Patent number: 7955581
    Abstract: A method for producing a silicon oxide including the steps of supplying silicon atoms onto a substrate through an oxygen atmosphere to form a silicon oxide layer on the substrate, and separating the silicon oxide layer from the substrate and pulverizing the separated silicon oxide layer to obtain silicon oxide containing silicon and oxygen in predetermined proportions, and a negative electrode active material obtained by the production method.
    Type: Grant
    Filed: October 13, 2006
    Date of Patent: June 7, 2011
    Assignee: Panasonic Corporation
    Inventors: Yasutaka Kogetsu, Sumihito Ishida
  • Publication number: 20110111293
    Abstract: A method for producing a negative electrode for a lithium ion battery includes the steps of: (1) preparing a negative electrode plate and a negative electrode lead, the negative electrode plate comprising a current collector and a thin-film negative electrode active material layer including an alloyable active material; (2) clamping the negative electrode plate and the negative electrode lead between a pair of welding jigs comprising a first plate and a second plate, in such a manner that a surface of the thin-film negative electrode active material layer and a surface of the negative electrode lead overlap and that a welding region including a welding end face is exposed; and (3) generating an arc discharge toward the welding region to melt the welding region. The welding jigs have, along the welding region, a shape which restricts expansion of the volume of the welding region due to the arc discharge.
    Type: Application
    Filed: October 12, 2010
    Publication date: May 12, 2011
    Inventors: Yasutaka KOGETSU, Hitoshi Katayama
  • Patent number: 7919205
    Abstract: A negative electrode for a lithium ion secondary battery of the present invention includes a current collector and an active material layer carried on the current collector. The active material layer contains silicon and oxygen. In the thickness direction of the active material layer, an oxygen ratio of the active material is greater at the side of the active material layer in contact with the current collector than at the side of the active material layer not in contact with the current collector. The active material layer contains no binder. By using the negative electrode described above, it is possible to provide a high capacity lithium ion secondary battery having superior high rate charge/discharge characteristics and excellent cycle characteristics.
    Type: Grant
    Filed: November 4, 2005
    Date of Patent: April 5, 2011
    Assignee: Panasonic Corporation
    Inventors: Yasutaka Kogetsu, Kazuyoshi Honda, Toshitada Sato, Hiroshi Yoshizawa
  • Patent number: 7862930
    Abstract: A negative electrode for a lithium ion battery with high capacity, excellent cycle performance, and discharge performance at high load. In the negative electrode for a lithium ion secondary battery including a current collector and an active material layer carried on the current collector: the active material layer includes silicon, and an element M incapable of forming an alloy with lithium; the proportion of element M is higher in a first side contacting the current collector than in a second side opposite to the first side, in the thickness direction of the active material layer; the element M is different from the element forming the current collector; and the active material layer does not include a binder.
    Type: Grant
    Filed: March 17, 2006
    Date of Patent: January 4, 2011
    Assignee: Panasonic Corporation
    Inventors: Yasutaka Kogetsu, Toshitada Sato
  • Publication number: 20100330427
    Abstract: In a negative electrode including a negative electrode plate, a negative electrode lead, and an alloy layer, the negative electrode plate includes a negative electrode current collector and a thin film-like negative electrode active material layer including an alloy-based negative electrode active material and being formed on a surface of the negative electrode current collector; the negative electrode lead contains at least one metal or alloy selected from the group consisting of nickel, nickel alloys, copper, and copper alloys; and the negative electrode current collector and the negative electrode lead are bonded to each other via an alloy layer. As such, in the negative electrode utilizing an alloy-based negative electrode active material, the negative electrode current collector and the negative electrode lead are bonded to each other in an efficient and secured manner, and the conductivity between the negative electrode current collector and the negative electrode lead is improved.
    Type: Application
    Filed: October 2, 2009
    Publication date: December 30, 2010
    Inventors: Yasutaka Kogetsu, Hitoshi Katayama
  • Patent number: 7851089
    Abstract: An electrode plate for a battery includes a current collector having a substrate and a plurality of protrusions that are carried on the substrate; and an active material layer that is carried on the current collector. The protrusions include a conductive material that undergoes plastic deformation more easily than the substrate. A lithium secondary battery includes the above electrode plate.
    Type: Grant
    Filed: October 23, 2007
    Date of Patent: December 14, 2010
    Assignee: Panasonic Corporation
    Inventors: Yasutaka Kogetsu, Kazuyoshi Honda
  • Patent number: 7838153
    Abstract: An electrode capable of effectively dispersing or relieving the stress generated in association with expansion and contraction of an active material is provided. The electrode is produced by forming an active material layer on a predetermined current collector. This current collector includes a base and a plurality of projections formed so as to extend outwardly from a surface of the base. The cross section of the projections in a thickness direction of the current collector has a tapered shape in which a width in a direction parallel to the surface of the base narrows from the surface of the base along an extending direction of the projections.
    Type: Grant
    Filed: August 28, 2007
    Date of Patent: November 23, 2010
    Assignee: Panasonic Corporation
    Inventors: Masanori Sumihara, Shuji Ito, Yasutaka Kogetsu, Katsumi Kashiwagi, Nobuyuki Kirihara
  • Patent number: 7824801
    Abstract: A negative electrode for a lithium ion secondary battery including a current collector and an active material layer carried on the current collector, wherein the active material layer includes a first layer and a second layer alternately laminated in a thickness direction of the active material layer, and wherein the first layer includes silicon or silicon and a small amount of oxygen and the second layer includes silicon and a larger amount of oxygen than the first layer. With the use of the negative electrode, it is possible to provide a high capacity lithium ion secondary battery having excellent high rate charge/discharge characteristics and superior cycle characteristics.
    Type: Grant
    Filed: December 13, 2005
    Date of Patent: November 2, 2010
    Assignee: Panasonic Corporation
    Inventors: Yasutaka Kogetsu, Kazuyoshi Honda, Toshitada Sato, Hiroshi Yoshizawa
  • Publication number: 20100266898
    Abstract: A problem to be solved by the invention is to provide an electrode for an electrochemical device which has a high capacity, suppresses the separation of an active material due to charge/discharge, and exhibits good cycle characteristics. To solve this problem, in the invention, an electrode 1 for an electrochemical device includes a current collector 2, an active material layer 4 formed over the current collector 2, and a thin layer 3 formed at least a part of the space between the current collector 2 and the active material layer 4. The active material layer 4 includes an active material which does not form a chemical bond with a component forming the current collector 2, and the like, and the thin layer 3 includes a component with a polarizability higher than that of the component forming the current collector 2.
    Type: Application
    Filed: November 6, 2008
    Publication date: October 21, 2010
    Inventors: Taisuke Yamamoto, Kazuya Iwamoto, Yasutaka Kogetsu