Patents by Inventor Yoichiro MATSUI
Yoichiro MATSUI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240425943Abstract: A steel sheet; a related member; and methods for manufacturing them are disclosed. The steel sheet has a chemical composition including specific amounts of C, Si, Mn, P, S, sol. Al, and N in mass %. The steel sheet has a specific ratio of the total of polygonal ferrite, upper bainite, retained ?, fresh martensite, tempered martensite, and lower bainite, and a specific ratio of a remaining microstructure. The steel sheet has a specific ratio of the number of fresh martensite grains and retained ? grains having an equivalent circular diameter of less than 1.2 ?m, and has a specific ratio of the number of fresh martensite grains and retained ? grains having an aspect ratio of 2.5 or more and an equivalent circular diameter of 1.2 ?m or more.Type: ApplicationFiled: September 9, 2022Publication date: December 26, 2024Applicant: JFE Steel CorporationInventors: Tadachika Chiba, Yoichiro Matsui, Fangyi Wang, Shinjiro Kaneko, Takeshi Yokota, Shuto Ozono
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Publication number: 20240384379Abstract: A steel sheet; a related member; and methods for manufacturing them are disclosed. The steel sheet has a chemical composition including specific amounts of C, Si, Mn, P, S, sol. Al, and N in mass %. The steel sheet has a specific ratio of the total of polygonal ferrite, upper bainite, retained ?, fresh martensite, tempered martensite, and lower bainite, and a specific ratio of a remaining microstructure. The steel sheet has a specific ratio of the number of fresh martensite grains and retained ? grains having an equivalent circular diameter of less than 0.8 ?m, and has a specific ratio of the number of fresh martensite grains and retained ? grains having an aspect ratio of 2.0 or more and an equivalent circular diameter of 0.8 ?m or more.Type: ApplicationFiled: September 9, 2022Publication date: November 21, 2024Applicant: JFE Steel CorporationInventors: Tadachika Chiba, Fangyi Wang, Yoichiro Matsui, Shinjiro Kaneko, Takeshi Yokota, Shuto Ozono
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Publication number: 20240368722Abstract: Provided are a steel sheet; a related member; and methods for manufacturing the same. The steel sheet has a chemical composition including, in mass %, C: 0.06 to 0.25%, Si: 0.4 to 2.5%, Mn: 1.5 to 3.5%, P: 0.02% or less, S: 0.01% or less, sol. Al: less than 1.0%, and N: less than 0.015%, the balance being Fe and incidental impurities, the steel sheet being such that the steel sheet includes a steel microstructure including, in area fraction, polygonal ferrite: 10% or less (including 0%), tempered martensite: 30% or more, fresh martensite: 20% or less (including 0%), lower bainite: 5 to 50%, and, in volume fraction, retained austenite: 5 to 20%, and the steel sheet has SC?0.5/SC?0.3×100 of 15% or more.Type: ApplicationFiled: August 15, 2022Publication date: November 7, 2024Applicant: JFE Steel CorporationInventors: Yoichiro Matsui, Tadachika Chiba, Shinjiro Kaneko
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Patent number: 12123069Abstract: A steel sheet having a specified chemical composition and a method for producing the steel sheet. The steel sheet has a microstructure comprising ferrite: 5% or less, and at least one of upper bainite, fresh martensite, tempered martensite, lower bainite, and retained ?: 95% to 100% by area percentage, and retained ?: 4% to 15% by volume percentage. Retained ?UB has a specified area percentage S?UB, retained ?LB has a specified distribution number N?LB, and at least one of (i) fresh martensite has a specified equivalent circular grain diameter and aspect ratio and (ii) retained ? grains has a specified equivalent circular grain diameter and aspect ratio.Type: GrantFiled: October 16, 2019Date of Patent: October 22, 2024Assignee: JFE STEEL CORPORATIONInventors: Yoshihiko Ono, Junya Tobata, Hiroyuki Akimoto, Yoichiro Matsui, Shinjiro Kaneko
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Patent number: 12110568Abstract: A steel sheet and a member excellent in cold workability, hardenability, and post-quenching surface layer hardness, and methods for manufacturing the steel sheet and the member. The steel sheet has a specified chemical composition and a microstructure containing ferrite and carbides, a ratio of the volume of ferrite and carbides to the volume of the entire microstructure is 90% or more, a ratio of the volume of proeutectoid ferrite to the volume of the entire microstructure is 20% or more and 80% or less, a Mn concentration in the carbides is 0.10 mass % or more and 0.50 mass % or less, and a ratio of the number of carbides with particle diameters of 1 ?m or more to the total number of carbides is 30% or more and 60% or less.Type: GrantFiled: February 28, 2020Date of Patent: October 8, 2024Assignee: JFE STEEL CORPORATIONInventors: Yoichiro Matsui, Yuka Miyamoto, Takeshi Yokota
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Patent number: 12043876Abstract: A steel sheet having a specified chemical composition and a method for producing the steel sheet. The steel sheet has a microstructure comprising ferrite: 5% or less, and at least one of upper bainite, fresh martensite, tempered martensite, lower bainite, and retained ?: 95% to 100%, and retained ?: 5% to 20%. Retained ?UB has a specified area percentage S?UB, retained ?LB has a specified distribution number N?LB, and at least one of (i) fresh martensite has a specified equivalent circular grain diameter and aspect ratio and (ii) retained ? grains has a specified equivalent circular grain diameter and aspect ratio.Type: GrantFiled: October 16, 2019Date of Patent: July 23, 2024Assignee: JFE STEEL CORPORATIONInventors: Yoshihiko Ono, Junya Tobata, Hiroyuki Akimoto, Yoichiro Matsui, Shinjiro Kaneko
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Publication number: 20230203615Abstract: A steel sheet has a specified chemical composition and a specified steel microstructure. An average grain size of ferrite and/or bainitic ferrite is 7.0 ?m or less. On the basis of a distribution in the width direction of the steel sheet, a ratio of a deviation of the grain size of the ferrite and/or the bainitic ferrite to the average grain size of the ferrite and/or the bainitic ferrite is 10% or less. On the basis of a distribution in the width direction of the steel sheet, a ratio of a deviation of the area fraction of as-quenched martensite to the area fraction of the as-quenched martensite is 10% or less. On the basis of a distribution in the width direction of the steel sheet, a ratio of a deviation of the area fraction of retained austenite to the area fraction of the retained austenite is 10% or less.Type: ApplicationFiled: April 28, 2021Publication date: June 29, 2023Applicant: JFE Steel CorporationInventors: Tadachika Chiba, Shinjiro Kaneko, Yoichiro Matsui, Noriaki Kosaka
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Publication number: 20220235442Abstract: The steel sheet has a steel microstructure containing ferrite: 6% to 90% by area, a microstructure composed of one or more of upper bainite, fresh martensite, tempered martensite, lower bainite, and retained ?: 10% to 94% by area in total, and retained ?: 3% to 20% by volume, a ratio (SUB/S2nd)×100(%) of an area ratio SUB of an upper bainite with a width in the range of 0.8 to 7 ?m, a length in the range of 2 to 15 ?m, and an aspect ratio of 2.2 or more in contact with retained ?UB with a grain width in the range of 0.17 to 0.80 ?m and an aspect ratio in the range of 4 to 25 to an area ratio S2nd of the microstructure composed of one or more of upper bainite, fresh martensite, tempered martensite, lower bainite, and retained ? ranges from 2.0% to 15%.Type: ApplicationFiled: March 26, 2020Publication date: July 28, 2022Applicant: JFE Steel CorporationInventors: Yoshihiko Ono, Yasushi Kitani, Hiroyuki Akimoto, Yoichiro Matsui
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Patent number: 11365460Abstract: A high-carbon cold rolled steel sheet having a specified chemical composition, and a method for manufacturing the same. The method includes forming a hot rolled steel sheet, performing cooling at an average cooling rate of 30° C./s or more and 70° C./s or less through a temperature range of a finish rolling end temperature to 660° C., coiling a hot rolled steel sheet at a temperature of 500° C. or more and 660° C. or less, and, optionally, pickling the coiled hot rolled steel sheet, and then performing a first box-annealing of holding at an annealing temperature in a temperature range of 650 to 720° C., then performing cold rolling at a rolling reduction ratio of 20 to 50%, and then performing a second box-annealing of holding at an annealing temperature in a temperature range of 650 to 720° C.Type: GrantFiled: February 20, 2019Date of Patent: June 21, 2022Assignee: JFE STEEL CORPORATIONInventors: Yuka Miyamoto, Yoichiro Matsui, Shogo Sato, Takeshi Yokota
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Publication number: 20220154301Abstract: A steel sheet and a member excellent in cold workability, hardenability, and post-quenching surface layer hardness, and methods for manufacturing the steel sheet and the member. The steel sheet has a specified chemical composition and a microstructure containing ferrite and carbides, a ratio of the volume of ferrite and carbides to the volume of the entire microstructure is 90% or more, a ratio of the volume of proeutectoid ferrite to the volume of the entire microstructure is 20% or more and 80% or less, a Mn concentration in the carbides is 0.10 mass % or more and 0.50 mass % or less, and a ratio of the number of carbides with particle diameters of 1 ?m or more to the total number of carbides is 30% or more and 60% or less.Type: ApplicationFiled: February 28, 2020Publication date: May 19, 2022Applicant: JFE STEEL CORPORATIONInventors: Yoichiro MATSUI, Yuka MIYAMOTO, Takeshi YOKOTA
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Publication number: 20220010397Abstract: A steel sheet having a specified chemical composition and a method for producing the steel sheet. The steel sheet has a microstructure comprising ferrite: 5% or less, and at least one of upper bainite, fresh martensite, tempered martensite, lower bainite, and retained ?: 95% to 100%, and retained ?: 5% to 20%. Retained ?UB has a specified area percentage S?UB, retained ?LB has a specified distribution number N?LB, and at least one of (i) fresh martensite has a specified equivalent circular grain diameter and aspect ratio and (ii) retained ? grains has a specified equivalent circular grain diameter and aspect ratio.Type: ApplicationFiled: October 16, 2019Publication date: January 13, 2022Applicant: JFE STEEL CORPORATIONInventors: Yoshihiko ONO, Junya TOBATA, Hiroyuki AKIMOTO, Yoichiro MATSUI, Shinjiro KANEKO
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Publication number: 20210355559Abstract: A steel sheet having a specified chemical composition and a method for producing the steel sheet. The steel sheet has a microstructure comprising ferrite: 5% or less, and at least one of upper bainite, fresh martensite, tempered martensite, lower bainite, and retained ?: 95% to 100% by area percentage, and retained ?: 4% to 15% by volume percentage. Retained ?UB has a specified area percentage S?UB, retained ?LB has a specified distribution number N?LB, and at least one of (i) fresh martensite has a specified equivalent circular grain diameter and aspect ratio and (ii) retained ? grains has a specified equivalent circular grain diameter and aspect ratio.Type: ApplicationFiled: October 16, 2019Publication date: November 18, 2021Applicant: JFE STEEL CORPORATIONInventors: Yoshihiko ONO, Junya TOBATA, Hiroyuki AKIMOTO, Yoichiro MATSUI, Shinjiro KANEKO
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Publication number: 20210324492Abstract: A steel sheet having a specified chemical composition and a method for producing the steel sheet. The steel sheet has a microstructure comprising ferrite: 6 to 90% in terms of an area fraction, and a constituent formed of at least one of upper bainite, fresh martensite, tempered martensite, lower bainite, and retained ?: 10 to 94% in terms of an area fraction, and retained ?: 3 to 15% in terms of a volume fraction. A total area fraction of SC-enriched is 0.1 to 5%, a total area fraction of S?Block of at least one of (i) fresh martensite having a specified equivalent circular grain diameter and aspect ratio and (ii) retained ? grains having a specified equivalent circular grain diameter and aspect ratio is 5% or less, and prior ? in a surface layer has a grain diameter of 2 to 12 ?m.Type: ApplicationFiled: October 16, 2019Publication date: October 21, 2021Applicant: JFE STEEL CORPORATIONInventors: Yoshihiko ONO, Katsutoshi TAKASHIMA, Junya TOBATA, Yoichiro MATSUI
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Publication number: 20200392600Abstract: A high-carbon cold rolled steel sheet having a specified chemical composition, and a method for manufacturing the same. The method includes forming a hot rolled steel sheet, performing cooling at an average cooling rate of 30° C./s or more and 70° C./s or less through a temperature range of a finish rolling end temperature to 660° C., coiling a hot rolled steel sheet at a temperature of 500° C. or more and 660° C. or less, and, optionally, pickling the coiled hot rolled steel sheet, and then performing a first box-annealing of holding at an annealing temperature in a temperature range of 650 to 720° C., then performing cold rolling at a rolling reduction ratio of 20 to 50%, and then performing a second box-annealing of holding at an annealing temperature in a temperature range of 650 to 720° C.Type: ApplicationFiled: February 20, 2019Publication date: December 17, 2020Applicant: JFE STEEL CORPORATIONInventors: Yuka MIYAMOTO, Yoichiro MATSUI, Shogo SATO, Takeshi YOKOTA