Patents by Inventor Yoji Sato

Yoji Sato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9046132
    Abstract: The present invention provides a grease composition having an excellent fretting wear resistance in a wide temperature region from low to high temperatures and particularly even at low temperatures and a rolling bearing in which the grease composition is packed. A grease composition (7) is packed inside a grease-packed bearing (1). The grease composition (7) contains base oil, a thickener, and an additive.
    Type: Grant
    Filed: September 9, 2011
    Date of Patent: June 2, 2015
    Assignee: NTN CORPORATION
    Inventors: Motohiro Ito, Yoji Sato, Hidenobu Mikami
  • Publication number: 20140153854
    Abstract: A rolling bearing which is capable of preventing the rolling elements from dropping out from between the inner and the outer rings even when the separators have been worn to an advanced stage. A rolling bearing includes: a plurality of rolling elements arranged between an inner and an outer rings; and a plurality of prismatic separators disposed in a circumferential direction between the rolling elements. The separator includes integrally therewith a metal band on at least one of its outer surfaces including those which face the inner or the outer ring, or at least one of its axial side surfaces, excluding however, surfaces which face the circumferential direction and make contact with the rolling elements. The metal band has a narrower width than a width of the separator in the circumferential direction, and prevents wear of the separator from advancing beyond a certain extent.
    Type: Application
    Filed: July 4, 2012
    Publication date: June 5, 2014
    Inventors: Miki Arihana, Naoaki Tsuji, Yoji Sato, Hideyuki Tsutsui, Kouya Oohira
  • Patent number: 8728621
    Abstract: The present invention provides a hard multilayer film formed body which has an intermediate layer excellent in its adhesion to a base material and a DLC film which is a surface layer excellent in its wear resistance, prevents peeling from occurring between the DLC film and the intermediate layer, and is excellent in its wear resistance and a method for producing the same. A hard multilayer film formed body 1 consists of a multilayer film formed on a surface of a base material 2 consisting of a cemented carbide material or a ferrous material. The multilayer film has (1) a film, composed mainly of DLC, which is formed as a surface layer 5 of the multilayer film; (2) an intermediate layer 3, composed mainly of a metallic material, which is formed between the surface layer 5 and the base material 2; and (3) a stress relaxation layer 4, composed mainly of carbon, which is formed between the intermediate layer 3 and the surface layer 5.
    Type: Grant
    Filed: October 29, 2009
    Date of Patent: May 20, 2014
    Assignee: NTN Corporation
    Inventors: Kouya Oohira, Naoko Ito, Yoji Sato, Hideyuki Tsutsui
  • Publication number: 20140126894
    Abstract: Provided is a method of annealing a metal member, including: disposing a first heater in an inner space of a hollow cylindrical metal member having an inner peripheral surface provided with plural teeth protruding toward a central direction, the first heater radiating infrared light and being disposed so as to extend parallel to a direction of a central axis of the metal member; heating the metal member from the inner space with the first heater; and gradually cooling the metal member after heating.
    Type: Application
    Filed: January 22, 2013
    Publication date: May 8, 2014
    Inventors: Yasuo Ohsugi, Tsuyoshi Hamaya, Satoshi Arai, Eiji Yanagida, Shinya Sano, Masaaki Konda, Toshimitsu Takahashi, Yoji Sato
  • Publication number: 20130170777
    Abstract: The present invention provides a grease composition having an excellent fretting wear resistance in a wide temperature region from low to high temperatures and particularly even at low temperatures and a rolling bearing in which the grease composition is packed. A grease composition (7) is packed inside a grease-packed bearing (1). The grease composition (7) contains base oil, a thickener, and an additive. The additive contains at least, one kind selected from among a phosphite ester shown by a chemical formula (1) or a phosphite ester shown by a chemical formula (2). The content of the phosphite ester is 0.5 to 4 parts by weight for 100 parts by weight which is the total of the amount of the base oil and that of the thickener. (In the chemical formulas (1) and (2), R1, R2, R3, R4, and R5 denote a methyl group or an ethyl group respectively. R1 and R2 are the same group or different groups. R3, R4, and R5 are the same group or different groups).
    Type: Application
    Filed: September 9, 2011
    Publication date: July 4, 2013
    Applicant: NTN CORPORATION
    Inventors: Motohiro Ito, Yoji Sato, Hidenobu Mikami
  • Patent number: 8449200
    Abstract: A resin composition for a sliding member is difficult to peel and whose component is difficult to elute when the resin composition is formed as a film on a surface of a mechanical part, even though the resin composition is used in environment where the sliding member contacts lubricating oil containing a sulfur-based additive or in atmosphere containing a sulfur-based compound. A resin composition for a sliding member to be used for a mechanical part having a surface thereof formed of said sliding member. The resin composition contains polyamide-imide resin having an elongation percentage of 60% to 120%, fullerene, and at least one disulfide selected from among molybdenum disulfide and tungsten disulfide. 0.1 to 10 vol % of the fullerene and 0.5 to 20 vol % of the disulfide are contained in an entirety of the resin composition.
    Type: Grant
    Filed: May 19, 2008
    Date of Patent: May 28, 2013
    Assignee: NTN Corporation
    Inventors: Masaki Egami, Yoji Sato, Taemi Okuda
  • Patent number: 8153568
    Abstract: The present invention provides water-resistant grease which improves the resistance to peeling which occurs from the surface of a bearing composed of carbon steel for machine structural use or the like even in a strict lubricating condition in which water may penetrate into the water-resistant grease during the operation of the bearing, and a rolling bearing and a hub bearing which use the water-resistant grease and have a long life. The water-resistant grease is composed of non-water-based base oil, a thickener, and a water dispersant used as an additive. The saturated amount of water dispersible in the water-resistant grease is 30 to 60 wt %. The water dispersant capable of dispersing the water in the water-resistant grease is a surface active agent. The non-water-based base oil is mineral oil. The thickener is a urea-based compound. The present invention also provides a rolling bearing and a hub bearing in which the water-resistant grease is enclosed.
    Type: Grant
    Filed: September 28, 2006
    Date of Patent: April 10, 2012
    Assignee: NTN Corporation
    Inventors: Yoji Sato, Masaki Egami
  • Patent number: 8005400
    Abstract: In a tandem type image formation apparatus, a drum drive unit which always simultaneously drives respective photoreceptor drums, is assembled such that it is possible to synchronize cycles of rotational speed fluctuations of the respective photoreceptor drums in assembling. In this manner, the photoreceptor drums rotate so as to synchronize the cycles of rotational speed fluctuations of the photoreceptor drums even after assembling. Therefore, a phase difference in the cycles of rotational speed fluctuations of the photoreceptor drums is determined, and the photoreceptor drums are assembled so as to be shifted by the phase difference.
    Type: Grant
    Filed: August 14, 2009
    Date of Patent: August 23, 2011
    Assignees: Kabushiki Kaisha Toshiba, Toshiba Tec Kabushiki Kaisha
    Inventor: Yoji Sato
  • Publication number: 20110195265
    Abstract: The present invention provides a hard multilayer film formed body which has an intermediate layer excellent in its adhesion to a base material and a DLC film which is a surface layer excellent in its wear resistance, prevents peeling from occurring between the DLC film and the intermediate layer, and is excellent in its wear resistance and a method for producing the same. A hard multilayer film formed body 1 consists of a multilayer film formed on a surface of a base material 2 consisting of a cemented carbide material or a ferrous material. The multilayer film has (1) a film, composed mainly of DLC, which is formed as a surface layer 5 of the multilayer film; (2) an intermediate layer 3, composed mainly of a metallic material, which is formed between the surface layer 5 and the base material 2; and (3) a stress relaxation layer 4, composed mainly of carbon, which is formed between the intermediate layer 3 and the surface layer 5.
    Type: Application
    Filed: October 29, 2009
    Publication date: August 11, 2011
    Inventors: Kouya Oohira, Naoko Ito, Yoji Sato, Hideyuki Tsutsui
  • Patent number: 7945192
    Abstract: A drive transmitting mechanism configured to rotate the photosensitive drum of a color copier has a driving shaft, a driven shaft, and first and second coupling members. The first coupling member has a projection extending in a diametrical direction. The first coupling member is attached to the driving shaft, with amount of freedom to oscillate in a direction intersecting at right angles to the lengthwise direction of the projection. The second coupling member has a recess in which the projection is fitted. The second coupling member is attached to the driven shaft, with amount of freedom to oscillate in the lengthwise direction of the recess. The first and second coupling members oscillate in the diametrical direction and slide on the contacting surface in a diametrical direction intersecting at right angles to the diametrical direction, thus suppressing the rotational speed change of the driven shaft, which results from the de-centering and declination between the driving shaft and the driven shaft.
    Type: Grant
    Filed: October 6, 2009
    Date of Patent: May 17, 2011
    Assignees: Kabushiki Kaisha Toshiba, Toshiba Tec Kabushiki Kaisha
    Inventor: Yoji Sato
  • Publication number: 20100142872
    Abstract: A resin composition for a sliding member is difficult to peel and whose component is difficult to elute when the resin composition is formed as a film on a surface of a mechanical part, even though the resin composition is used in environment where the sliding member contacts lubricating oil containing a sulfur-based additive or in atmosphere containing a sulfur-based compound. A resin composition for a sliding member to be used for a mechanical part having a surface thereof formed of said sliding member. The resin composition contains polyamide-imide resin having an elongation percentage of 60% to 120%, fullerene, and at least one disulfide selected from among molybdenum disulfide and tungsten disulfide. 0.1 to 10 vol % of the fullerene and 0.5 to 20 vol % of the disulfide are contained in an entirety of the resin composition.
    Type: Application
    Filed: May 19, 2008
    Publication date: June 10, 2010
    Applicant: NTN CORPORATION
    Inventors: Masaki Egami, Yoji Sato, Taemi Okuda
  • Publication number: 20100129021
    Abstract: It is an object of the present invention to provide a rolling bearing in which a film formed on a surface of a retainer is difficult to peel or a metal component is difficult to dissolve even when the rolling bearing is used in environment where the rolling bearing contacts lubricating oil containing sulfur-based additives. A rolling bearing (1) having a plurality of rolling elements (3) and a retainer (2) retaining the rolling elements (3) is used in environment in which the rolling bearing contacts lubricating oil containing sulfur-based additives. A metal film difficult to peel or dissolve in the environment is formed on a surface of the retainer (2). The metal film is a copper alloy film and particularly consists of a copper-tin alloy plated film.
    Type: Application
    Filed: April 18, 2008
    Publication date: May 27, 2010
    Applicant: NTN CORPORATION
    Inventors: Masaki Egami, Yoji Sato, Taemi Okuda
  • Patent number: 7684734
    Abstract: In a tandem type image formation apparatus, a drum drive unit which always simultaneously drives respective photoreceptor drums, is assembled such that it is possible to synchronize cycles of rotational speed fluctuations of the respective photoreceptor drums in assembling. In this manner, the photoreceptor drums rotate so as to synchronize the cycles of rotational speed fluctuations of the photoreceptor drums even after assembling. Therefore, a phase difference in the cycles of rotational speed fluctuations of the photoreceptor drums is determined, and the photoreceptor drums are assembled so as to be shifted by the phase difference.
    Type: Grant
    Filed: April 27, 2007
    Date of Patent: March 23, 2010
    Assignees: Kabushiki Kaisha Toshiba, Toshiba Tec Kabushiki Kaisha
    Inventor: Yoji Sato
  • Publication number: 20100021207
    Abstract: A drive transmitting mechanism configured to rotate the photosensitive drum of a color copier has a driving shaft, a driven shaft, and first and second coupling members. The first coupling member has a projection extending in a diametrical direction. The first coupling member is attached to the driving shaft, with amount of freedom to oscillate in a direction intersecting at right angles to the lengthwise direction of the projection. The second coupling member has a recess in which the projection is fitted. The second coupling member is attached to the driven shaft, with amount of freedom to oscillate in the lengthwise direction of the recess. The first and second coupling members oscillate in the diametrical direction and slide on the contacting surface in a diametrical direction intersecting at right angles to the diametrical direction, thus suppressing the rotational speed change of the driven shaft, which results from the de-centering and declination between the driving shaft and the driven shaft.
    Type: Application
    Filed: October 6, 2009
    Publication date: January 28, 2010
    Applicants: KABUSHIKI KAISHA TOSHIBA, TOSHIBA TEC KABUSHIKI KAISHA
    Inventor: Yoji Sato
  • Publication number: 20100003053
    Abstract: In a tandem type image formation apparatus, a drum drive unit which always simultaneously drives respective photoreceptor drums, is assembled such that it is possible to synchronize cycles of rotational speed fluctuations of the respective photoreceptor drums in assembling. In this manner, the photoreceptor drums rotate so as to synchronize the cycles of rotational speed fluctuations of the photoreceptor drums even after assembling. Therefore, a phase difference in the cycles of rotational speed fluctuations of the photoreceptor drums is determined, and the photoreceptor drums are assembled so as to be shifted by the phase difference.
    Type: Application
    Filed: August 14, 2009
    Publication date: January 7, 2010
    Applicants: KABUSHIKI KAISHA TOSHIBA, TOSHIBA TEC KABUSHIKI KAISHA
    Inventor: Yoji Sato
  • Patent number: 7623811
    Abstract: A drive transmitting mechanism configured to rotate the photosensitive drum of a color copier has a driving shaft, a driven shaft, and first and second coupling members. The first coupling member has a projection extending in a diametrical direction. The first coupling member is attached to the driving shaft, with amount of freedom to oscillate in a direction intersecting at right angles to the lengthwise direction of the projection. The second coupling member has a recess in which the projection is fitted. The second coupling member is attached to the driven shaft, with amount of freedom to oscillate in the lengthwise direction of the recess. The first and second coupling members oscillate in the diametrical direction and slide on the contacting surface in a diametrical direction intersecting at right angles to the diametrical direction, thus suppressing the rotational speed change of the driven shaft, which results from the de-centering and declination between the driving shaft and the driven shaft.
    Type: Grant
    Filed: February 20, 2007
    Date of Patent: November 24, 2009
    Assignees: Kabushiki Kaisha Toshiba, Toshiba Tec Kabushiki Kaisha
    Inventor: Yoji Sato
  • Patent number: 7600980
    Abstract: A cooling fan has a metal spacer, a boss made of Nylon integrally formed with the spacer by an insert molding and seven blades extending outward therefrom. A skew angle of about 30 degrees is provided at a connecting portion or a base end portion of the blade to the boss so as to be inclined backward in relation to a rotating direction of the cooling fan. To the contrary, a skew angle of about 8 degrees is provided at a portion extending from the connecting portion to the leading end of the blade so as to be inclined forward in relation to the rotating direction.
    Type: Grant
    Filed: May 18, 2005
    Date of Patent: October 13, 2009
    Assignee: Aisin Kako Kabushiki Kaisha
    Inventor: Yoji Sato
  • Publication number: 20090136170
    Abstract: The present invention provides water-resistant grease which improves the resistance to peeling which occurs from the surface of a bearing composed of carbon steel for machine structural use or the like even in a strict lubricating condition in which water may penetrate into the water-resistant grease during the operation of the bearing, and a rolling bearing and a hub bearing which use the water-resistant grease and have a long life. The water-resistant grease is composed of non-water-based base oil, a thickener, and a water dispersant used as an additive. The saturated amount of water dispersible in the water-resistant grease is 30 to 60 wt %. The water dispersant capable of dispersing the water in the water-resistant grease is a surface active agent. The non-water-based base oil is mineral oil. The thickener is a urea-based compound. The present invention also provides a rolling bearing and a hub bearing in which the water-resistant grease is enclosed.
    Type: Application
    Filed: September 28, 2006
    Publication date: May 28, 2009
    Applicant: NTN CORPORATION
    Inventors: Yoji Sato, Masaki Egami
  • Patent number: 7383015
    Abstract: On a relay guide neighboring with a paper supply tray, a guide rib rotated and projected from a guide face is installed, and the width of sheets is controlled, thus an occurrence of skewing of various sheets supplied from a paper supply tray is prevented, and the conveyability of sheets is improved, and the image quality formed on the sheets is improved.
    Type: Grant
    Filed: June 30, 2005
    Date of Patent: June 3, 2008
    Assignees: Kabushiki Kaisha Toshiba, Toshiba Tec Kabushiki Kaisha
    Inventor: Yoji Sato
  • Publication number: 20070253735
    Abstract: In a tandem type image formation apparatus, a drum drive unit which always simultaneously drives respective photoreceptor drums, is assembled such that it is possible to synchronize cycles of rotational speed fluctuations of the respective photoreceptor drums in assembling. In this manner, the photoreceptor drums rotate so as to synchronize the cycles of rotational speed fluctuations of the photoreceptor drums even after assembling. Therefore, a phase difference in the cycles of rotational speed fluctuations of the photoreceptor drums is determined, and the photoreceptor drums are assembled so as to be shifted by the phase difference.
    Type: Application
    Filed: April 27, 2007
    Publication date: November 1, 2007
    Applicants: KABUSHIKI KAISHA TOSHIBA, TOSHIBA TEC KABUSHIKI KAISHA
    Inventor: Yoji Sato