Patents by Inventor Yoshiji Usui

Yoshiji Usui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8968859
    Abstract: A heat extensible fiber comprises a conjugate fiber including a first resin component having an orientation index of 30% to 70% and a second resin component having a lower melting point or softening point than the melting point of the first resin component and an orientation index of 40% or more, the second resin component being present on at least part of the surface of the conjugate fiber in a lengthwise continuous configuration. The conjugate fiber is a heat-treated or crimped fiber and being configured to thermally extend when heated at a temperature lower than the melting point of the first resin component. The heat extensible fiber has higher heat self-extensibility than conventional extensible fibers.
    Type: Grant
    Filed: December 1, 2006
    Date of Patent: March 3, 2015
    Assignees: Kao Corporation, Daiwabo Holdings Co., Ltd., Daiwabo Polytec Co., Ltd.
    Inventors: Manabu Matsui, Yoshiji Usui, Shigeki Kawakami
  • Publication number: 20100190406
    Abstract: A POM/POM thermoadhesive conjugate fiber is produced by providing two kinds of POM-based polymers A and B which satisfy 30<MIA wherein MIA is a before-spinning melt index (g/10 min) of the POM-based polymer A (conditions: 190° C., load: 21.18N (2.16 kg)), and TB>TA+10 wherein TA and TB are before-spinning fusion peak temperatures of the POM-based polymers A and B respectively, compositely spinning a first component containing the POM-based polymer A and a second component containing the POM-based polymer B such that the first component is exposed with an exposed length of not less than 20% relative to a peripheral length of the fiber, subjecting the spun fiber to a drawing treatment, and subjecting the drawn fiber to an annealing treatment at a temperature of from 60° C. to 110° C.
    Type: Application
    Filed: July 15, 2008
    Publication date: July 29, 2010
    Inventors: Yoshiji Usui, Koji Nagai, Akihiko Kawanaka
  • Patent number: 7670677
    Abstract: A latently crimpable conjugate fiber is constructed using a first component containing an ethylene-?-olefin copolymer polymerized with a metallocene catalyst and a second component formed from a thermal plastic polymer having a melting point T2 higher than a melting point T1 of the first component, such that the first component is exposed with an exposed length of at least 20% relative to a peripheral length of the fiber, and which fiber has a single fiber dry heat shrinkage percentage of at least 50%, which is determined according to JIS-L-1015 (dry heat shrinkage percentage) at 100° C. under an initial tension of 0.018mn/dtex (2mg/d) for 15 minutes and a single fiber dry heat shrinkage percentage of at least 15%, which is determined under the same condition under an initial tension of 0.450mN/dtex (50mg/dtex) for 15 minutes. The latently crimpable conjugate fiber develops crimps and has thermal adhesiveness at a low temperature.
    Type: Grant
    Filed: August 26, 2004
    Date of Patent: March 2, 2010
    Assignee: Daiwabo Holdings Co., Ltd.
    Inventors: Yoshiji Usui, Shigeki Kawakami
  • Publication number: 20090142595
    Abstract: A heat extensible fiber comprises a conjugate fiber including a first resin component having an orientation index of 30% to 70% and a second resin component having a lower melting point or softening point than the melting point of the first resin component and an orientation index of 40% or more, the second resin component being present on at least part of the surface of the conjugate fiber in a lengthwise continuous configuration. The conjugate fiber is a heat-treated or crimped fiber and being configured to thermally extend when heated at a temperature lower than the melting point of the first resin component. The heat extensible fiber has higher heat self-extensibility than conventional extensible fibers.
    Type: Application
    Filed: December 1, 2006
    Publication date: June 4, 2009
    Applicants: Daiwabo Co., Ltd., Daiwabo Polytec Co., Ltd.
    Inventors: Manabu Matsui, Yoshiji Usui, Shigeki Kawakami
  • Publication number: 20070014987
    Abstract: A latently crimpable conjugate fiber is constructed using a first component containing an ethylene-?-olefin copolymer polymerized with a metallocene catalyst and a second component formed from a thermal plastic polymer having a melting point T2 higher than a melting point T1 of the first component, such that the first component is exposed with an exposed length of at least 20% relative to a peripheral length of the fiber, and which fiber has a single fiber dry heat shrinkage percentage of at least 50%, which is determined according to JIS-L-1015 (dry heat shrinkage percentage) at 100° C. under an initial tension of 0.018 mN/dtex (2 mg/d) for 15 minutes and a single fiber dry heat shrinkage percentage of at least 15%, which is determined under the same condition under an initial tension of 0.450 mN/dtex (50 mg/dtex) for 15 minutes. The latently crimpable conjugate fiber develops crimps and has thermal adhesiveness at a low temperature.
    Type: Application
    Filed: August 26, 2004
    Publication date: January 18, 2007
    Inventors: Yoshiji Usui, Shigeki Kawakami
  • Patent number: 6566287
    Abstract: A non-woven fabric having such a structure that fine fibers having a small fineness are entangled with one another and a sheet obtained by impregnating the non-woven fabric with an elastic polymer satisfy the following requirements: the fine fibers should be obtained by splitting a strippable and splittable composite short fiber comprising at least two components; the fine fibers should have a monofilament size of 0.01 to 0.5 denier; the fine fibers should form a fine non-woven fabric structure that they are entangled with one another at random; the apparent density should be 0.18 to 0.
    Type: Grant
    Filed: May 1, 2000
    Date of Patent: May 20, 2003
    Assignees: Teijin Limited, Daiwabo Co., Ltd.
    Inventors: Masahisa Mimura, Hideki Nitta, Nobuo Ohkawa, Kimio Nakamura, Yoshiji Usui, Hiroji Wakisaka, Akihiro Imoto