Patents by Inventor Yu Hatayama
Yu Hatayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11045967Abstract: A front end feeding device 23 between a cutter 10 and a fixed-length feeding hand 30 that feeds a strip member 5 on an upstream side of the cutter 10 feeds a front end of the strip member 5 a short distance to a downstream side of the cutter 10, a front end grasping hand 60 on the downstream of the cutter 10 holds the front end of the strip member 5 fed the short distance, the fixed-length feeding hand 30 holds a part of the strip member 5 fed the short distance on the upstream side of the cutter 10, the front end grasping hand 60 and the fixed-length feeding hand 30 synchronously feed the strip member 5 a long distance to the downstream side, and the cutter 10 cuts the strip member 5 having been fed the long distance.Type: GrantFiled: October 3, 2017Date of Patent: June 29, 2021Assignee: TOYO TIRE CORPORATIONInventors: Ryuji Ogose, Hiroaki Morino, Yu Hatayama
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Publication number: 20190358842Abstract: A front end feeding device 23 between a cutter 10 and a fixed-length feeding hand 30 that feeds a strip member 5 on an upstream side of the cutter 10 feeds a front end of the strip member 5 a short distance to a downstream side of the cutter 10, a front end grasping hand 60 on the downstream of the cutter 10 holds the front end of the strip member 5 fed the short distance, the fixed-length feeding hand 30 holds a part of the strip member 5 fed the short distance on the upstream side of the cutter 10, the front end grasping hand 60 and the fixed-length feeding hand 30 synchronously feed the strip member 5 a long distance to the downstream side, and the cutter 10 cuts the strip member 5 having been fed the long distance.Type: ApplicationFiled: October 3, 2017Publication date: November 28, 2019Applicant: Toyo Tire CorporationInventors: Ryuji Ogose, Hiroaki Morino, Yu Hatayama
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Patent number: 9457529Abstract: The invention can surely accomplish lamination without the generation of voids in building a tire constructed to comprise a plurality of rubber members for a tire when a ribbon-shaped rubber strip (R) is spirally wound and laminated, and uses holding rolls (30) and two sets of stitching rolls (40a), (40b) arranged in parallel with a center of a rubber strip width (W) therebetween to enable performing of an independent pressing motion, such that the rubber strip (R) is pressed and bonded by the holding rolls (30) in a position, in which the rubber strip (R) is wound, and the stitching roll (40a) or (40b) positioned fore in an advancing direction of traverse movement, out of the two sets, is caused to perform a pressing motion in a regional part just after the press whereby a fore part of the rubber strip in the advancing direction is pressed and bonded.Type: GrantFiled: March 15, 2013Date of Patent: October 4, 2016Assignee: TOYO TIRE & RUBBER CO., LTD.Inventors: Tetsuo Tatara, Yu Hatayama, Masami Tanabe, Taizo Yamamoto
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Patent number: 9027622Abstract: A stitcher apparatus for pressing a carcass ply sheet from its outer periphery as to be pressure-bonded onto a rubber sheet member after that the carcass ply sheet is pasted onto the rubber sheet member wound around a building drum, the stitcher apparatus including: a ring-shaped frame; and a plurality of pressure-bond rollers.Type: GrantFiled: November 15, 2011Date of Patent: May 12, 2015Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Osamu Fujiki, Tomoyuki Takatsuka, Yu Hatayama, Taizo Yamamoto
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Patent number: 8945323Abstract: The invention enables to pressure-bond a carcass ply sheet pasted onto a rubber laminating member wound around a periphery of a building drum firmly along a recessed and projected shape of the rubber laminating member without producing a deformation or a warp of a carcass cord, by using a stitcher apparatus constituted by arranging a plurality of pressure-bond rollers having axis centers in a tangential direction of a concentric circle having a diameter larger than that of a building drum in a peripheral direction by a plurality of rows and by a constant pitch by being respectively supported to be able to progressively displace to an inner side in a diameter direction, while moving the building drum in an axial direction relative to the pressure-bond rollers on an inner side of a circular arrangement of the pressure-bond rollers, a carcass ply sheet is pressed by a predetermined pressure to pressure-bond over an entire periphery and simultaneously by the respective pressure-bond rollers progressively displaceType: GrantFiled: January 12, 2006Date of Patent: February 3, 2015Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Osamu Fujiki, Tomoyuki Takatsuka, Yu Hatayama, Taizo Yamamoto
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Patent number: 8454777Abstract: The present invention can transfer a belt member on a supply conveyor onto a building drum from an inclined distal end portion while holding on both side edge portions in the width direction thereof and can efficiently adhere the belt member according to the rotation of the building drum. As a means for such building, using a supply conveyor (5) which places the belt member (B1) thereon and a hand device (10) which includes holding members (17a), (17b) having press plates (16a), (16b) extending in the feeding direction of the supply conveyor.Type: GrantFiled: January 30, 2006Date of Patent: June 4, 2013Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Tomoyuki Takatsuka, Taizo Yamamoto, Makoto Koumo, Yu Hatayama
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Patent number: 8419873Abstract: The invention can surely accomplish lamination without the generation of voids in building a tire constructed to comprise a plurality of rubber members for a tire when a ribbon-shaped rubber strip (R) is spirally wound and laminated, and uses holding rolls (30) and two sets of stitching rolls (40a), (40b) arranged in parallel with a center of a rubber strip width (W) therebetween to enable performing of an independent pressing motion, such that the rubber strip (R) is pressed and bonded by the holding rolls (30) in a position, in which the rubber strip (R) is wound, and the stitching roll (40a) or (40b) positioned fore in an advancing direction of traverse movement, out of the two sets, is caused to perform a pressing motion in a regional part just after the press whereby a fore part of the rubber strip in the advancing direction is pressed and bonded.Type: GrantFiled: August 8, 2006Date of Patent: April 16, 2013Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Tetsuo Tatara, Yu Hatayama, Masami Tanabe, Taizo Yamamoto
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Patent number: 8382925Abstract: Adhering a belt edge tape to both respective side edge portions of the belt on the outer peripheral surface of the building drum by supplying a belt edge tape toward the outer peripheral surface of the building drum by pressing using an extruder which constitutes a supply device facing the building drum in an opposed manner and by pressing the tape to the building drum using a press roller on a leading side as viewed from a position where the tape is supplied in the rotational direction of the building drum, the building drum is rotated in the direction that end portions of the reinforcing cords on the side edge portion of the belt which constitutes a tape adhering side are positioned on a trailing side in the rotational direction of the building drum thus adhering the tape to the side edge portion.Type: GrantFiled: February 15, 2006Date of Patent: February 26, 2013Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Tomoyuki Takatsuka, Taizo Yamamoto, Makoto Koumo, Yu Hatayama
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Patent number: 8365791Abstract: According to the present invention, in adhering a belt edge tape (1) which is interposed between belt layers of a tire, press rollers surely adhere by pressing the belt edge tape (1) to a building drum (D) while preventing the press rollers from being caught by end portions of inclined cords which constitute a belt.Type: GrantFiled: August 16, 2011Date of Patent: February 5, 2013Assignee: Toyo Tire & Rubber Co., LTd.Inventors: Tomoyuki Takatsuka, Taizo Yamamoto, Makoto Koumo, Yu Hatayama
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Patent number: 8342221Abstract: An apparatus for jointing of cord fabric performed when cord fabric for topping is alternately drawn from two supply positions for continuous supply. When drawing to supply of the cord fabric on one side, a start end portion of the cord fabric on other side is locked to hold by a locking pin of a jointing holder, and is set to a jointing mounting portion in a state where an unvulcanized jointing rubber member is pasted thereto. When a final end of the cord fabric on the one side comes closer, a finish end portion thereof is pasted to the start end portion of the cord fabric held by the holder by interposing the rubber member therebetween. The finish end portion and the start end portion are squeezed for joint from upper and lower sides by press members. Thereafter, the holder is removed, and the cord fabric on the other side is drawn to supply continuously to the cord fabric on the one side.Type: GrantFiled: June 14, 2011Date of Patent: January 1, 2013Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Tomoyuki Takatsuka, Taizo Yamamoto, Makoto Koumo, Yu Hatayama
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Publication number: 20120055634Abstract: A stitcher apparatus for pressing a carcass ply sheet from its outer periphery as to be pressure-bonded onto a rubber sheet member after that the carcass ply sheet is pasted onto the rubber sheet member wound around a building drum, the stitcher apparatus including: a ring-shaped frame; and a plurality of pressure-bond rollers.Type: ApplicationFiled: November 15, 2011Publication date: March 8, 2012Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Osamu Fujiki, Tomoyuki Takatsuka, Yu Hatayama, Taizo Yamamoto
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Patent number: 8127818Abstract: A method of jointing a cord fabric when the cord fabric for topping is alternately drawn from two supply positions for continuous supply. During drawing to supply of the cord fabric on one side, a start end portion of the cord fabric on other side is locked to hold by a locking pin of a jointing holder, and is set to a jointing mounting portion in a state where an unvulcanized jointing rubber member is pasted thereto. When a final end of the cord fabric on the one side comes closer, a finish end portion thereof is pasted to the start end portion of the cord fabric held by the holder by interposing the rubber member therebetween. The finish end portion and the start end portion are squeezed for joint from upper and lower sides by press members, thereafter, the holder is removed, and the cord fabric on the other side is drawn to supply continuously to the cord fabric on the one side.Type: GrantFiled: December 20, 2005Date of Patent: March 6, 2012Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Tomoyuki Takatsuka, Taizo Yamamoto, Makoto Koumo, Yu Hatayama
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Publication number: 20110297324Abstract: According to the present invention, in adhering a belt edge tape (1) which is interposed between belt layers of a tire, press rollers surely adhere by pressing the belt edge tape (1) to a building drum (D) while preventing the press rollers from being caught by end portions of inclined cords which constitute a belt .Type: ApplicationFiled: August 16, 2011Publication date: December 8, 2011Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Tomoyuki Takatsuka, Taizo Yamamoto, Makoto Koumo, Yu Hatayama
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Publication number: 20110240226Abstract: The invention enables easy jointing of cord fabric performed when cord fabric (F) for topping is alternately drawn from two supply positions (P1) (P2) for continuous supply, during drawing to supply of the cord fabric (F) on one side, a start end portion (Fa) of the cord fabric (F) on other side is locked to hold by a locking pin (3) of a jointing holder (1), and is set to a jointing mounting portion (21) in a state where an unvulcanized jointing rubber member (Ra) is pasted thereto, when a final end of the cord fabric (F) on the one side comes closer, a finish end portion (Fb) thereof is pasted to the start end portion (Fa) of the cord fabric (F) held by the holder (1) by interposing the rubber member (Ra) therebetween, the finish end portion (Fb) and the start end portion (Fa) are squeezed for joint from upper and lower sides by press members (25) (26), thereafter, the holder (1) is removed, and the cord fabric on the other side is made to be drawn to supply continuously to the cord fabric on the one side.Type: ApplicationFiled: June 14, 2011Publication date: October 6, 2011Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Tomoyuki Takatsuka, Taizo Yamamoto, Makoto Koumo, Yu Hatayama
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Publication number: 20110240227Abstract: The invention enables easy jointing of cord fabric performed when cord fabric (F) for topping is alternately drawn from two supply positions (P1) (P2) for continuous supply, during drawing to supply of the cord fabric (F) on one side, a start end portion (Fa) of the cord fabric (F) on other side is locked to hold by a locking pin (3) of a jointing holder (1), and is set to a jointing mounting portion (21) in a state where an unvulcanized jointing rubber member (Ra) is pasted thereto, when a final end of the cord fabric (F) on the one side comes closer, a finish end portion (Fb) thereof is pasted to the start end portion (Fa) of the cord fabric (F) held by the holder (1) by interposing the rubber member (Ra) therebetween, the finish end portion (Fb) and the start end portion (Fa) are squeezed for joint from upper and lower sides by press members (25) (26), thereafter, the holder (1) is removed, and the cord fabric on the other side is made to be drawn to supply continuously to the cord fabric on the one side.Type: ApplicationFiled: June 14, 2011Publication date: October 6, 2011Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Tomoyuki Takatsuka, Taizo Yamamoto, Makoto Koumo, Yu Hatayama
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Publication number: 20110180214Abstract: A belt member on a supply conveyor is transferred onto a building drum from an inclined distal end portion while holding on both side edge portions in the width direction thereof. A supply conveyor places the belt member thereon and a hand device which includes holding members, extending in the feeding direction of the supply conveyor. In a state that a distal end portion of the belt member on the supply conveyor is held on a lower surface of the press plates, of the hand device, the belt member is transferred to the building drum along with a feeding operation of the supply conveyor and, at the same time, the belt member is adhered by pressing to a peripheral surface of the building drum from a distal end portion thereof while rotating the building drum along with the transfer of the belt member.Type: ApplicationFiled: April 4, 2011Publication date: July 28, 2011Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Tomoyuki Takatsuka, Taizo Yamamoto, Makoto Koumo, Yu Hatayama
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Publication number: 20100043949Abstract: The invention enables to pressure-bond a carcass ply sheet pasted onto a rubber laminating member wound around a periphery of a building drum firmly along a recessed and projected shape of the rubber laminating member without producing a deformation or a warp of a carcass cord, by using a stitcher apparatus (20) constituted by arranging a plurality of pressure-bond rollers (25) having axis centers in a tangential direction of a concentric circle having a diameter larger than that of a building drum (D) in a peripheral direction by a plurality of rows and by a constant pitch by being respectively supported to be able to progressively displace to an inner side in a diameter direction, while moving the building drum (D) in an axial direction relative to the pressure-bond rollers (25) on an inner side of a circular arrangement of the pressure-bond rollers (25), a carcass ply sheet (16) is pressed by a predetermined pressure to pressure-bond over an entire periphery and simultaneously by the respective pressure-boType: ApplicationFiled: January 12, 2006Publication date: February 25, 2010Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Osamu Fujiki, Tomoyuki Takatsuka, Yu Hatayama, Taizo Yamamoto
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Publication number: 20090301640Abstract: According to the present invention, in adhering a belt edge tape (1) which is interposed between belt layers of a tire, press rollers surely adhere by pressing the belt edge tape (1) to a building drum (D) while preventing the press rollers from being caught by end portions of inclined cords which constitute a belt.Type: ApplicationFiled: February 15, 2006Publication date: December 10, 2009Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Tomoyuki Takatsuka, Taizo Yamamoto, Makoto Koumo, Yu Hatayama
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Publication number: 20090266476Abstract: The invention enables easy jointing of cord fabric performed when cord fabric (F) for topping is alternately drawn from two supply positions (P1) (P2) for continuous supply, during drawing to supply of the cord fabric (F) on one side, a start end portion (Fa) of the cord fabric (F) on other side is locked to hold by a locking pin (3) of a jointing holder (1), and is set to a jointing mounting portion (21) in a state where an unvulcanized jointing rubber member (Ra) is pasted thereto, when a final end of the cord fabric (F) on the one side comes closer, a finish end portion (Fb) thereof is pasted to the start end portion (Fa) of the cord fabric (F) held by the holder (1) by interposing the rubber member (Ra) therebetween, the finish end portion (Fb) and the start end portion (Fa) are squeezed for joint from upper and lower sides by press members (25) (26), thereafter, the holder (1) is removed, and the cord fabric on the other side is made to be drawn to supply continuously to the cord fabric on the one side.Type: ApplicationFiled: December 20, 2005Publication date: October 29, 2009Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Tomoyuki Takatsuka, Taizo Yamamoto, Makoto Koumo, Yu Hatayama
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Publication number: 20090188607Abstract: The invention can surely accomplish lamination without the generation of voids in building a tire constructed to comprise a plurality of rubber members for a tire when a ribbon-shaped rubber strip (R) is spirally wound and laminated, and uses holding rolls (30) and two sets of stitching rolls (40a), (40b) arranged in parallel with a center of a rubber strip width (W) therebetween to enable performing of an independent pressing motion, such that the rubber strip (R) is pressed and bonded by the holding rolls (30) in a position, in which the rubber strip (R) is wound, and the stitching roll (40a) or (40b) positioned fore in an advancing direction of traverse movement, out of the two sets, is caused to perform a pressing motion in a regional part just after the press whereby a fore part of the rubber strip in the advancing direction is pressed and bonded.Type: ApplicationFiled: August 8, 2006Publication date: July 30, 2009Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Tetsuo Tatara, Yu Hatayama, Masami Tanabe, Taizo Yamamoto