Abstract: During a process of cooling a hypereutectic Al—Si alloy melt, ultrasonic vibration is applied to the melt to crystallize primary crystal ?-Al using, in combination, an ultrasonic transducer (8) that generates the ultrasonic vibration, an ultrasonic horn (7) that is connected to the ultrasonic transducer (8) and transmits the ultrasonic vibration in a specified direction, a treatment vessel (2) that holds the melt and is in contact with the ultrasonic horn (7), and a treatment vessel fixing device (3) that fixes the treatment vessel (2) by pressing the treatment vessel toward the ultrasonic horn (7).

Abstract: A heat radiator 1 includes an insulating substrate 3 whose first side serves as a heat-generating-element-mounting side, and a heat sink 5 fixed to a second side of the insulating substrate 3. A metal layer 7 is formed on the second side of the insulating substrate 3 opposite the heat-generating-element-mounting side. A stress relaxation member 4 formed of a high-thermal-conduction material intervenes between the metal layer 7 of the insulating substrate 3 and the heat sink 5 and includes a plate-like body 10 and a plurality of projections 11 formed at intervals on one side of the plate-like body 10. The end faces of the projections 11 of the stress relaxation member 4 are brazed to the metal layer 7, whereas the side of the plate-like body 10 on which the projections 11 are not formed is brazed to the heat sink 5. This heat radiator 1 is low in material cost and exhibits excellent heat radiation performance.

Abstract: A developer includes a binder resin, a carbon black, and a black charge control agent. When an amount of the binder resin is 100 parts by weight, a blending quantity of the carbon black is set in a range of 3.0 to 7.0 parts by weight, both inclusive, and a blending quantity of the black charge control agent is set in a range of 0.3 to 1.2 parts by weight, both inclusive.

Abstract: A metal material that is, without using expensive apparatus, carburized in a low temperature region where crystal grains do not grow so much, and a producing method of the metal material are provided. A metal material mainly containing iron, wherein a surface of the metal material is subjected to a carburization treatment by a treatment using fullerenes as a carbon source.

Abstract: In a forming mold equipped with a cooling channel for circulation of a refrigerant composed of a cooling gas and a atomized cooling liquid, any increase of back pressure attributed to evaporation of the refrigerant fed to the cooling channel is inhibited to thereby attain cooling acceleration, and further any occurrence of rust or scale by the refrigerant circulated through the cooling channel is prevented. Accordingly, a channel for supply of the refrigerant to the cooling channel of the forming mold is provided with air pressure source for trapping of air in the supply channel and pressure feeding of the same; oxygen separation means for separation removal of oxygen from the pressure fed air to thereby lower the oxygen concentration of the air; and atomizing means for spraying of the cooling liquid into the air with oxygen concentration lowered.

Abstract: A method for a surface processing is provided. The method may include coating a surface of an object by a carbon coating including at least one type of a nano carbon selected from a carbon nano coil, a carbon nanotube and a carbon nano filament and applying liquid including fullerene to the carbon coating.

Abstract: PROBLEMS A method for die-casting that fluidity of molten material is satisfactory and the molten material solidifies with suitable speed is realized. MEANS OF SOLVING THE PROBLEMS A die-casting die 12 comprises a cavity forming surface 9b. A part of the cavity forming surface 9b is coated with a surface treatment layer 24 having a thermal conductivity that increases in connection to an increase in an acted pressure. Satisfactory fluidity is kept at a cavity forming surface 8b coated with the surface treatment layer 24 until a filling of the molten material to the cavity 9 is completed. The molten material is cooled by the cavity forming surface 8b coated with the surface treatment layer 24 increasing the thermal conductivity after the filling of the molten material to the cavity 9 is completed.

Abstract: A mold includes: a base; and a contact surface which is provided on the base and which comes into contact with a molten material. The contact surface is provided with a first surface portion that includes a first fiber layer in which first carbon fibers are raised, and a second surface portion having different surface characteristics from the first surface portion.

Abstract: A surface treatment method includes covering a surface of a casting mold with a carbon film containing at least one type of nanocarbon selected from the group of carbon nanocoils, carbon nanotubes and carbon nanofilaments, and further applying fullerenes to that surface. With this surface treatment method being performed on a surface (a cavity surface, etc. of a casting mold) making contact with a molten casting material such as aluminum, etc., sticking of the molten casting material to the mold is inhibited, release resistance of the product is reduced, and release effectiveness is improved. The release effectiveness lasts longer than in the case of a conventional carbon film.

Abstract: A surface-treated mold that includes a mold, a metal layer that is provided on a surface of the mold and contains at least one metal selected from nickel, chromium, tungsten and brass, and a carbon film that is provided on a surface of the metal layer, wherein the metal layer contains carbon, and the carbon concentration in the metal layer is higher between the boundary with the carbon film and the center of the metal layer than that between the boundary with the mold and the center of the metal layer.

Abstract: A method of treating a surface of a mold that includes supplying a fullerene into an amorphous carbon layer that covers the surface of the mold and heating the amorphous carbon layer to at least 400° C. while covering a surface of the amorphous carbon layer with a covering member.

Abstract: A semiconductor module 10 includes a ceramic substrate having a front surface on which a semiconductor element 12 is mounted and a rear surface on the opposite side of the front surface, a front metal plate 15 joined to the front surface, a rear metal plate 16 joined to the rear surface, and a heat sink 13 joined to the rear metal plate 16. The rear metal plate 16 includes a joint surface 16b that faces the heat sink 13. The joint surface 16b includes a joint area and a non-joint area. The non-joint area includes recesses 18 which extend in the thickness direction of the rear metal plate 16. The joint area of the rear metal plate 16 is in a range from 65% to 85% of the total area of the joint surface 16b on the rear metal plate 16. As a result, excellent heat dissipating performance can be achieved while occurrence of distortion and cracking due to thermal stress is prevented.

Abstract: An object is to propose a mold release agent improving the state of a mold surface by repeating casting cycle so as to extend the life of the metal mold actively, and a casting method using the mold release agent. A water-soluble mold release agent applied on a mold surface of a metal mold contains organic acid or organic acid salt which is reducing and ligand, wherein concentration of a total thereof is not less than 0.01 wt % in using concentration and is not more than a fixed concentration which is stability limit of emulsion of the mold release agent in undiluted concentration. Construction weight ratio of the organic acid or organic acid salt which is reducing and the ligand is in the range from 99/1 to 30/70.

Abstract: Feature points (41, 42, 43) in the heat image (10) of a casting die (1) are extracted and a predetermined geometrical conversion processing is performed on the heat image (10) such that the feature points are superimposed on the reference feature points (61, 62, 63) set in a reference heat image (30) picked up previously to generate a corrected heat image (20). A difference image (40) is generated by superimposing the corrected heat image (20) and the reference heat image (30) such that the corrected feature points (51, 52, 53) in the corrected heat image (20) is superimposed on the corresponding reference feature points (61, 62, 63). With such an arrangement, a highly reliable difference image can be generated even when the imaging field of vision slips off among a plurality of heat images.

Abstract: A refrigeration system including a two-stage type compressor having independent low-pressure and high-pressure compressing portions, a heat-releasing device having independent primary and secondary heat-releasing paths, an expansion valve and a cooler. The refrigerant primarily compressed by the low-pressure compressing portion is primarily released in heat by the primary heat-releasing path. The primarily heat-released refrigerant is secondarily compressed by the high-pressure compressing portion. The secondarily compressed refrigerant is secondarily released in heat by the secondary heat-releasing path to thereby obtain a low-temperature and high-pressure refrigerant. The low-temperature and high-pressure refrigerant is decompressed and expanded by an expansion valve and passes through the cooler to absorb the heat in a room air, and then returns to the low-pressure compressing portion of the compressor. In this system, the refrigerant temperature during the heat-releasing procedure can be kept low.

Abstract: A technique for an infrared radiation thermometer used for thermography detects measurement abnormality of the infrared radiation thermometer and estimates the causes of the measurement abnormality such as contamination of an objective lens and a malfunction in a mechanism section of the infrared radiation thermometer.

Abstract: In a forming mold equipped with a cooling channel for circulation of a refrigerant composed of a cooling gas and a atomized cooling liquid, any increase of back pressure attributed to evaporation of the refrigerant fed to the cooling channel is inhibited to thereby attain cooling acceleration, and further any occurrence of rust or scale by the refrigerant circulated through the cooling channel is prevented. Accordingly, a channel for supply of the refrigerant to the cooling channel of the forming mold is provided with air pressure source for trapping of air in the supply channel and pressure feeding of the same; oxygen separation means for separation removal of oxygen from the pressure fed air to thereby lower the oxygen concentration of the air; and atomizing means for spraying of the cooling liquid into the air with oxygen concentration lowered.

Abstract: A heat sink for a power module able to realize a further improvement of heat radiating performance and a further improvement of a mounting property is provided. The heat sink 1 for a power module has a laminating body 20, a first side plate 30 and a second side plate 40. The laminating body 20 has plural flow path plates 21 formed in a plate shape in which plural grooves 23 parallel to each other are concavely arranged on a flat joining face 22. Each groove 23 is set to a parallel flow path 50 parallel to a front face side by laminating each flow path plate 21 by each joining face 22. A portion other than each groove 23 of each joining face 22 forms a heat transfer path 70a to each parallel flow path 50 of a laminating direction. A flow-in path 30a and a flow-out path 40a are formed in the first and second side plates 30, 40. The flow-in path 30a and the flow-out path 40a are joined to side faces 26a, 26b of the laminating body 20, and are communicated with each parallel flow path 50.

Abstract: A heat sink (1) for power module is capable of mounting a power device (101) on at least a surface of the heat sink. The heat sink includes a refrigerant passage (1d) in which cooling medium that dissipates heat generated by the power device (101) flows and a corrugated fin body (1a) arranged in the refrigerant passage (1d). The corrugated fin body (1a) has crests (21b) and troughs (21c) that extend in the flow direction of the cooling medium, and side walls (21a) each of which connects the corresponding one of the crests (21b) with the adjacent one of the troughs (21c). Each adjacent pair of the side walls (21a) and the corresponding one of the crests (21b) or the corresponding one of the troughs (21c) arranged between the adjacent side walls (21a) form a fin (21). Each of the side walls (21a) has a louver (31) that operates to, at least, rotate the cooling medium flowing in the associated fin (21). The heat sink (1) thus has a further improved heat dissipating performance.

Abstract: A heat radiator 1 includes an insulating substrate 3 whose first side serves as a heat-generating-element-mounting side, and a heat sink 5 fixed to a second side of the insulating substrate 3. A metal layer 7 is formed on the second side of the insulating substrate 3 opposite the heat-generating-element-mounting side. A stress relaxation member 4 formed of a high-thermal-conduction material intervenes between the metal layer 7 of the insulating substrate 3 and the heat sink 5 and includes a plate-like body 10 and a plurality of projections 11 formed at intervals on one side of the plate-like body 10. The end faces of the projections 11 of the stress relaxation member 4 are brazed to the metal layer 7, whereas the side of the plate-like body 10 on which the projections 11 are not formed is brazed to the heat sink 5. This heat radiator 1 is low in material cost and exhibits excellent heat radiation performance.