Patents by Inventor Yusaku Inatomi

Yusaku Inatomi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9925524
    Abstract: The present disclosure provides an exhaust gas purification catalyst having improved performance for purifying an exhaust gas, in particular, an exhaust gas containing NOx. The exhaust gas purification catalyst of the present disclosure includes Rh-supporting composite oxide support particles containing Al, Zr, and Ti and Rh-supporting aluminum phosphate-based support particles. Furthermore, in the exhaust gas purification catalyst of the present disclosure, the ratio of the moles of metals constituting the aluminum phosphate-based support particles, relative to the total moles of metals constituting the composite oxide support particles and the aluminum phosphate-based support particles is 7.5% or more and 15.0% or less.
    Type: Grant
    Filed: July 15, 2016
    Date of Patent: March 27, 2018
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Mitsuru Sakano, Yusaku Inatomi
  • Publication number: 20170095799
    Abstract: An object of the present invention is to provide an exhaust gas purification catalyst, and a production method thereof, that improves NOx purification performance in a lean atmosphere. The method of the present invention for producing an exhaust gas purification catalyst comprises preparing fine composite-metal particles, each of which contains W and Rh, by carrying out sputtering on a target material containing W and Rh; and supporting the fine composite-metal particles on a powder carrier.
    Type: Application
    Filed: September 9, 2016
    Publication date: April 6, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoshi NAGAO, Yusaku INATOMI
  • Publication number: 20170014804
    Abstract: The present disclosure provides an exhaust gas purification catalyst having improved performance for purifying an exhaust gas, in particular, an exhaust gas containing NOx. The exhaust gas purification catalyst of the present disclosure includes Rh-supporting composite oxide support particles containing Al, Zr, and Ti and Rh-supporting aluminum phosphate-based support particles. Furthermore, in the exhaust gas purification catalyst of the present disclosure, the ratio of the moles of metals constituting the aluminum phosphate-based support particles, relative to the total moles of metals constituting the composite oxide support particles and the aluminum phosphate-based support particles is 7.5% or more and 15.0% or less.
    Type: Application
    Filed: July 15, 2016
    Publication date: January 19, 2017
    Inventors: Mitsuru Sakano, Yusaku Inatomi
  • Patent number: 9233356
    Abstract: An exhaust gas purification catalyst including a catalyst support and bimetallic particles supported thereon, wherein said bimetallic particles include an at least partial solid solution of rhodium and iridium and have a diffraction peak at 40.66°<2?<41.07° in X-ray diffraction with a CuK? ray. A method for producing an exhaust gas purification catalyst, includes heating a mixed solution containing a rhodium salt, an iridium salt and a reducing agent at a temperature sufficient to reduce rhodium and iridium, thereby producing bimetallic particles including an at least partial solid solution of rhodium and iridium; and supporting the produced bimetallic particles on a catalyst support.
    Type: Grant
    Filed: February 19, 2015
    Date of Patent: January 12, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoshi Nagao, Naotaka Sawada, Yusaku Inatomi
  • Publication number: 20150251165
    Abstract: An exhaust gas purification catalyst including a catalyst support and bimetallic particles supported thereon, wherein said bimetallic particles include an at least partial solid solution of rhodium and iridium and have a diffraction peak at 40.66°<2?<41.07° in X-ray diffraction with a CuK? ray. A method for producing an exhaust gas purification catalyst, includes heating a mixed solution containing a rhodium salt, an iridium salt and a reducing agent at a temperature sufficient to reduce rhodium and iridium, thereby producing bimetallic particles including an at least partial solid solution of rhodium and iridium; and supporting the produced bimetallic particles on a catalyst support.
    Type: Application
    Filed: February 19, 2015
    Publication date: September 10, 2015
    Inventors: Satoshi NAGAO, Naotaka SAWADA, Yusaku INATOMI
  • Patent number: 9067193
    Abstract: An exhaust gas purifying catalyst, which is obtained by having at least one platinum group metal selected from the group consisting of Pt, Rh, and Pd supported on a calcined aluminum phosphate body. The calcined aluminum phosphate body has a tridymite crystal structure and the ratio of the cumulative pore distribution of pores having a size of 10 nm or less to the cumulative pore distribution of pores having a size of 300 nm or less is 20% or more in the calcined aluminum phosphate body. A method for producing an exhaust gas purifying catalyst including calcining aluminum phosphate, which has been obtained from an aqueous solution that is controlled to have a pH within a predetermined range, at a predetermined temperature for a predetermined period of time, thereby obtaining a calcined aluminum phosphate body; and having at least one platinum group metal selected from the group consisting of Pt, Rh, and Pd supported on the calcined aluminum phosphate body.
    Type: Grant
    Filed: December 18, 2012
    Date of Patent: June 30, 2015
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoshi Nagao, Rui Imoto, Daichi Sato, Yusaku Inatomi
  • Patent number: 8921259
    Abstract: An exhaust gas purification catalyst for removing CO or HC, which contains a carrier and an alloy of palladium and silver supported on this carrier.
    Type: Grant
    Filed: September 29, 2010
    Date of Patent: December 30, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Naoto Nagata, Hirohito Hirata, Yusaku Inatomi
  • Publication number: 20140336042
    Abstract: An exhaust gas purifying catalyst, which is obtained by having at least one platinum group metal selected from the group consisting of Pt, Rh, and Pd supported on a calcined aluminum phosphate body. The calcined aluminum phosphate body has a tridymite crystal structure and the ratio of the cumulative pore distribution of pores having a size of 10 nm or less to the cumulative pore distribution of pores having a size of 300 nm or less is 20% or more in the calcined aluminum phosphate body. A method for producing an exhaust gas purifying catalyst including calcining aluminum phosphate, which has been obtained from an aqueous solution that is controlled to have a pH within a predetermined range, at a predetermined temperature for a predetermined period of time, thereby obtaining a calcined aluminum phosphate body; and having at least one platinum group metal selected from the group consisting of Pt, Rh, and Pd supported on the calcined aluminum phosphate body.
    Type: Application
    Filed: December 18, 2012
    Publication date: November 13, 2014
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoshi Nagao, Rui Imoto, Daichi Sato, Yusaku Inatomi
  • Publication number: 20120192550
    Abstract: An exhaust gas purification catalyst for removing CO or HC, which contains a carrier and an alloy of palladium and silver supported on this carrier.
    Type: Application
    Filed: September 29, 2010
    Publication date: August 2, 2012
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Naoto Nagata, Hirohito Hirata, Yusaku Inatomi
  • Patent number: 8042327
    Abstract: An engine with an exhaust passage in which a catalyst purifying NOx and an NOx adsorbent adsorbing NOx in an exhaust gas are arranged successively from the upstream side. After engine startup until the catalyst is activated, the NOx in the exhaust gas is adsorbed at the NOx adsorbent. NOx adsorbed at the NOx adsorbent is removed by dissolution by supplying a solvent from an injector. After the catalyst is activated, the solvent containing the NOx removed by dissolution is sprayed from an injector and the NOx contained in the sprayed solvent is purified by the catalyst.
    Type: Grant
    Filed: March 22, 2007
    Date of Patent: October 25, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yuichi Sobue, Hiroyuki Matsubara, Yusaku Inatomi, Nagao Toyoshima
  • Publication number: 20090272100
    Abstract: An engine with an exhaust passage in which a catalyst purifying NOx and an NOx adsorbent adsorbing NOx in an exhaust gas are arranged successively from the upstream side. After engine startup until the catalyst is activated, the NOx in the exhaust gas is adsorbed at the NOx adsorbent. NOx adsorbed at the NOx adsorbent is removed by dissolution by supplying a solvent from an injector. After the catalyst is activated, the solvent containing the NOx removed by dissolution is sprayed from an injector and the NOx contained in the sprayed solvent is purified by the catalyst.
    Type: Application
    Filed: March 22, 2007
    Publication date: November 5, 2009
    Inventors: Yuichi Sobue, Hiroyuki Matsubara, Yusaku Inatomi, Nagao Toyoshima