Patents by Inventor Yuta Sonoda
Yuta Sonoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11225726Abstract: There are provided a composite plated product, which has little uneven appearance, a low contact resistance and good wear resistance, and a method for producing the same without the need of any silver-plating solutions containing cyanides and any silver-plating solutions containing silver nitrate as a silver salt. After carbon particles are caused to be suspended in water, an oxidizing agent is added thereto for carrying out a wet oxidation treatment of the carbon particles, and a silver-plating solution, which contains at least one sulfonic acid and the carbon particles treated by the wet oxidation treatment, is used for electroplating a base material to form a coating film of a composite material, which contains the carbon particles in a silver layer, on the base material to produce a composite plated product.Type: GrantFiled: January 22, 2020Date of Patent: January 18, 2022Assignee: DOWA METALTECH CO., LTD.Inventors: Tsuyoshi Ito, Yuta Sonoda, Yukiya Kato, Hiroto Narieda
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Patent number: 11208730Abstract: There are provided a composite plated product, which has little uneven appearance and good wear resistance, and a method for producing the same without the need of any cyanide-containing silver-plating solutions and any silver-plating solutions containing silver nitrate as a silver salt. A sulfonic-acid-containing silver-plating solution, to which a carbon particle dispersing solution (preferably containing a silicate) is added, is used for electroplating a base material (preferably made of copper or a copper alloy) to form a composite plating film of a composite material, which contains the carbon particles in a silver layer, on the base material to produce a composite plated product.Type: GrantFiled: March 6, 2020Date of Patent: December 28, 2021Assignee: DOWA METALTECH CO., LTD.Inventors: Yuta Sonoda, Yukiya Kato, Hiroto Narieda
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Patent number: 11078587Abstract: A tin-plated product contains: a substrate 10 of copper or a copper alloy; an underlying layer 12 of nickel which is formed on the surface of the substrate 10; and an outermost layer 14 containing tin, the outermost layer 14 being formed on the surface of the underlying layer 12, the outermost layer 14 being composed of a copper-tin alloy layer 14a of a large number of crystal grains of a copper-tin alloy, tin layers 14b of tin having an average thickness of 0.01 to 0.20 micrometers, and a plurality of copper-nickel-tin alloy layers 14c of a copper-nickel-tin alloy, each of the tin layers 14b being formed in a corresponding one of recessed portions between adjacent two of the crystal grains of the copper-tin alloy on the outermost surface of the copper-tin alloy layer, the copper-nickel-tin alloy layers 14c being arranged on the side of the underlying layer 12 in the copper-tin alloy layer 14a so as to be apart from each other.Type: GrantFiled: August 23, 2016Date of Patent: August 3, 2021Assignees: Dowa Metaltech Co., Ltd., Yazaki CorporationInventors: Yuta Sonoda, Hiroto Narieda, Hideki Endo, Akira Sugawara, Hirotaka Kotani, Jyun Toyoizumi, Takaya Kondo, Yuya Kishibata
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Patent number: 10982345Abstract: After drying the surface of a tin plating layer having a thickness of 0.4 to 3 ?m which is formed on a base material of copper or a copper alloy by electroplating at a current density of 5 to 13 A/dm2 in a tin plating solution consisting of water, tin sulfate, sulfuric acid and a surfactant, the surface of the tin plating layer is heated to melt tin, and then, cooled to cause a layer of the tin plating layer on the side of the outermost surface to be a tin layer, which has a structure obtained by solidification after melting, while causing a layer of the tin plating layer between the tin layer and the base material to be a copper-tin alloy layer, to produce a tin-plated product wherein a tin layer, which has a structure obtained by solidification after melting, is formed on a copper-tin alloy layer formed on a base material of copper or a copper alloy and wherein the tin-plated product has a glossiness of 0.3 to 0.7.Type: GrantFiled: April 18, 2017Date of Patent: April 20, 2021Assignees: Dowa Metaltech Co., Ltd., Yazaki CorporationInventors: Hirotaka Kotani, Hiroto Narieda, Akira Sugawara, Yuta Sonoda, Yoshitaka Ito
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Patent number: 10985485Abstract: There are provided a tin-plated product which has a zinc plating layer on the surface thereof and which has good corrosion resistance and good adhesion of the zinc plating even if the connecting portion of a terminal of the tin-plated product to an electric wire of aluminum or an aluminum alloy is not processed during press fitting such as swaging (or caulking) when the tin-plated product is used as the material of the terminal which is to be connected to the electric wire by press fitting, and a method for producing the same.Type: GrantFiled: November 21, 2017Date of Patent: April 20, 2021Assignee: DOWA METALTECH CO., LTD.Inventors: Hiroto Narieda, Yuta Sonoda, Tatsuhiro Doi, Takao Tomiya
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Patent number: 10829862Abstract: In a tin-plated product wherein a surface of a substrate 10 of copper or a copper alloy is plated with tin, an underlying layer 12 of at least one of nickel and a copper-nickel alloy is formed on the surface of the substrate 10, and an outermost layer formed on the surface of the underlying layer 12 is composed of a copper-tin alloy layer 14 and tin layers 16, the copper-tin alloy 14 being formed of a large number of crystal grains of a copper-tin alloy, each of the tin layers 16 being arranged in a corresponding one of recessed portions, each of which is formed between adjacent crystal grains of the large number of crystal grains of the copper-tin alloy, the adjacent crystal grains being adjacent to each other on the outermost surface of the outer most layer, the area ratio occupied by the tin layers 16 on the outermost surface being 20 to 80%, and the maximum thickness of the tin layers 16 being smaller than the average particle diameter of the crystal grains of the copper-tin alloy.Type: GrantFiled: February 25, 2015Date of Patent: November 10, 2020Assignees: DOWA METALTECH CO., LTD., YAZAKI CORPORATIONInventors: Tatsunori Murata, Hirotaka Kotani, Hideki Endo, Akira Sugawara, Yuta Sonoda, Tetsuo Kato, Hideki Ohsumi, Jyun Toyoizumi
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Publication number: 20200299852Abstract: There are provided a composite plated product, which has little uneven appearance and good wear resistance, and a method for producing the same without the need of any cyanide- containing silver-plating solutions and any silver-plating solutions containing silver nitrate as a silver salt. A sulfonic-acid-containing silver-plating solution, to which a carbon particle dispersing solution (preferably containing a silicate) is added, is used for electroplating a base material (preferably made of copper or a copper alloy) to form a composite plating film of a composite material, which contains the carbon particles in a silver layer, on the base material to produce a composite plated product.Type: ApplicationFiled: March 6, 2020Publication date: September 24, 2020Applicant: DOWA METALTECH CO., LTD.Inventors: Yuta Sonoda, Yukiya Kato, Hiroto Narieda
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Publication number: 20200232110Abstract: There are provided a composite plated product, which has little uneven appearance, a low contact resistance and good wear resistance, and a method for producing the same without the need of any silver-plating solutions containing cyanides and any silver-plating solutions containing silver nitrate as a silver salt. After carbon particles are caused to be suspended in water, an oxidizing agent is added thereto for carrying out a wet oxidation treatment of the carbon particles, and a silver-plating solution, which contains at least one sulfonic acid and the carbon particles treated by the wet oxidation treatment, is used for electroplating a base material to form a coating film of a composite material, which contains the carbon particles in a silver layer, on the base material to produce a composite plated product.Type: ApplicationFiled: January 22, 2020Publication date: July 23, 2020Applicant: DOWA METALTECH CO., LTD.Inventors: Tsuyoshi Ito, Yuta Sonoda, Yukiya Kato, Hiroto Narieda
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Patent number: 10676835Abstract: There is provided a tin-plated product having an excellent minute sliding abrasion resistance property when it is used as the material of insertable and extractable connecting terminals, and a method for producing the same. After a nickel layer 16 is formed on a substrate 10 of copper or a copper alloy so as to have a thickness of 0.1 to 1.5 ?m by electroplating, a tin-copper plating layer 12 containing tin 12b mixed with a copper-tin alloy 12a is formed thereon so as to have a thickness of 0.6 to 10 ?m by electroplating using a tin-copper plating bath which contains 5 to 35% by weight of copper with respect to the total amount of tin and copper, and then, a tin layer 14 is formed thereon so as to have a thickness of 1 ?m or less by electroplating if necessary.Type: GrantFiled: April 20, 2016Date of Patent: June 9, 2020Assignees: Dowa Metaltech Co., Ltd., Yazaki CorporationInventors: Hirotaka Kotani, Hiroto Narieda, Hideki Endo, Akira Sugawara, Yuta Sonoda, Takaya Kondo, Jyun Toyoizumi, Yuya Kishibata
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Publication number: 20200076103Abstract: There are provided a tin-plated product which has a zinc plating layer on the surface thereof and which has good corrosion resistance and good adhesion of the zinc plating even if the connecting portion of a terminal of the tin-plated product to an electric wire of aluminum or an aluminum alloy is not processed during press fitting such as swaging (or caulking) when the tin-plated product is used as the material of the terminal which is to be connected to the electric wire by press fitting, and a method for producing the same.Type: ApplicationFiled: November 21, 2017Publication date: March 5, 2020Applicant: Dowa Metaltech Co., Ltd.Inventors: Hiroto Narieda, Yuta Sonoda, Tatsuhiro Doi, Takao Tomiya
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Publication number: 20190136398Abstract: After drying the surface of a tin plating layer having a thickness of 0.4 to 3 ?m which is formed on a base material of copper or a copper alloy by electroplating at a current density of 5 to 13 A/dm2 in a tin plating solution consisting of water, tin sulfate, sulfuric acid and a surfactant, the surface of the tin plating layer is heated to melt tin, and then, cooled to cause a layer of the tin plating layer on the side of the outermost surface to be a tin layer, which has a structure obtained by solidification after melting, while causing a layer of the tin plating layer between the tin layer and the base material to be a copper-tin alloy layer, to produce a tin-plated product wherein a tin layer, which has a structure obtained by solidification after melting, is formed on a copper-tin alloy layer formed on a base material of copper or a copper alloy and wherein the tin-plated product has a glossiness of 0.3 to 0.7.Type: ApplicationFiled: April 18, 2017Publication date: May 9, 2019Applicants: DOWA METALTECH CO., LTD., Yazaki CorporationInventors: Hirotaka Kotani, Hiroto Narieda, Akira Sugawara, Yuta Sonoda, Yoshitaka Ito
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Publication number: 20180245230Abstract: A tin-plated product contains: a substrate 10 of copper or a copper alloy; an underlying layer 12 of nickel which is formed on the surface of the substrate 10; and an outermost layer 14 containing tin, the outermost layer 14 being formed on the surface of the underlying layer 12, the outermost layer 14 being composed of a copper-tin alloy layer 14a of a large number of crystal grains of a copper-tin alloy, tin layers 14b of tin having an average thickness of 0.01 to 0.20 micrometers, and a plurality of copper-nickel-tin alloy layers 14c of a copper-nickel-tin alloy, each of the tin layers 14b being formed in a corresponding one of recessed portions between adjacent two of the crystal grains of the copper-tin alloy on the outermost surface of the copper-tin alloy layer, the copper-nickel-tin alloy layers 14c being arranged on the side of the underlying layer 12 in the copper-tin alloy layer 14a so as to be apart from each other.Type: ApplicationFiled: August 23, 2016Publication date: August 30, 2018Applicants: Dowa Metaltech Co., Ltd., Yazaki CorporationInventors: Yuta SONODA, Hiroto NARIEDA, Hideki ENDO, Akira SUGAWARA, Hirotaka KOTANI, Jyun TOYOIZUMI, Takaya KANDO, Yuya KISHIBATA
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Publication number: 20180080135Abstract: There is provided a tin-plated product having an excellent minute sliding abrasion resistance property when it is used as the material of insertable and extractable connecting terminals, and a method for producing the same. After a nickel layer 16 is formed on a substrate 10 of copper or a copper alloy so as to have a thickness of 0.1 to 1.5 ?m by electroplating, a tin-copper plating layer 12 containing tin 12b mixed with a copper-tin alloy 12a is formed thereon so as to have a thickness of 0.6 to 10 ?m by electroplating using a tin-copper plating bath which contains 5 to 35% by weight of copper with respect to the total amount of tin and copper, and then, a tin layer 14 is formed thereon so as to have a thickness of 1 ?m or less by electroplating if necessary.Type: ApplicationFiled: April 20, 2016Publication date: March 22, 2018Applicants: Dowa Metaltech Co., Ltd., Yazaki CorporationInventors: Hirotaka Kotani, Hiroto Narieda, Hideki Endo, Akira Sugawara, Yuta Sonoda, Takaya Kondo, Jyun Toyoizumi, Yuya Kishibata
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Publication number: 20170088965Abstract: In a tin-plated product wherein a surface of a substrate 10 of copper or a copper alloy is plated with tin, an underlying layer 12 of at least one of nickel and a copper-nickel alloy is formed on the surface of the substrate 10, and an outermost layer formed on the surface of the underlying layer 12 is composed of a copper-tin alloy layer 14 and tin layers 16, the copper-tin alloy 14 being formed of a large number of crystal grains of a copper-tin alloy, each of the tin layers 16 being arranged in a corresponding one of recessed portions, each of which is formed between adjacent crystal grains of the large number of crystal grains of the copper-tin alloy, the adjacent crystal grains being adjacent to each other on the outermost surface of the outer most layer, the area ratio occupied by the tin layers 16 on the outermost surface being 20 to 80%, and the maximum thickness of the tin layers 16 being smaller than the average particle diameter of the crystal grains of the copper-tin alloy.Type: ApplicationFiled: February 25, 2015Publication date: March 30, 2017Applicants: DOWA METALTECH CO., LTD., YAZAKI CORPORATIONInventors: Tatsunori Murata, Hirotaka Kotani, Hideki Endo, Akira Sugawara, Yuta Sonoda, Tetsuo Kato, Hideki Ohsumi, Jyun Toyoizumi
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Patent number: 8262769Abstract: A Cu-based material 5 is immersed into an alkali hydroxide solution with a concentration of 3.0 to 37.5 mass % and a H2O2 solution with a concentration of 3.0 to 50.0 mass % is added in the alkali hydroxide solution, a temperature of the alkali hydroxide solution when the Cu-based material is immersed ranges from 60 to 105° C., a ratio A/B between a mol number A of alkali hydroxide in the alkali hydroxide solution and a mol number B of H2O2 in the H2O2 solution is 10 or more, and where a mol number of Sn in the Sn layer is C and a mol number of Sn in the CuSn layer is D, B?C×2+D×6.Type: GrantFiled: December 10, 2010Date of Patent: September 11, 2012Assignee: Dowa Metaltech Co., LtdInventors: Hiroto Narieda, Yuta Sonoda, Masaaki Izaki
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Publication number: 20110138966Abstract: A Cu-based material 5 is immersed into an alkali hydroxide solution with a concentration of 3.0 to 37.5 mass % and a H2O2 solution with a concentration of 3.0 to 50.0 mass % is added in the alkali hydroxide solution, a temperature of the alkali hydroxide solution when the Cu-based material is immersed ranges from 60 to 105° C., a ratio A/B between a mol number A of alkali hydroxide in the alkali hydroxide solution and a mol number B of H2O2 in the H2O2 solution is 10 or more, and where a mol number of Sn in the Sn layer is C and a mol number of Sn in the CuSn layer is D, B?C×2+D×6.Type: ApplicationFiled: December 10, 2010Publication date: June 16, 2011Applicant: DOWA METALTECH CO., LTDInventors: Hiroto Narieda, Yuta Sonoda, Masaaki Izaki