Patents by Inventor Yutaka Motoyama

Yutaka Motoyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11851752
    Abstract: A method for forming a silicon film includes supplying a first processing gas including a silicon-containing gas to a substrate to deposit a first silicon film under a first processing condition; and supplying a second processing gas including the silicon-containing gas to the substrate to deposit a second silicon film under a second processing condition. A second in-plane distribution of film characteristic when the second silicon film is deposited under the second processing condition is different from a first in-plane distribution of the film characteristic when the first silicon film is deposited under the first processing condition.
    Type: Grant
    Filed: March 9, 2022
    Date of Patent: December 26, 2023
    Assignee: Tokyo Electron Limited
    Inventors: Akari Matsunaga, Yutaka Motoyama, Satoshi Takagi
  • Patent number: 11807938
    Abstract: An exhaust device includes: a first pressure regulator provided in an exhaust pipe connected to a processing container; a second pressure regulator provided on a downstream side of the first pressure regulator; a first vacuum gauge provided on an upstream side of the first pressure regulator; and a second vacuum gauge provided between the first pressure regulator and the second pressure regulator.
    Type: Grant
    Filed: January 29, 2020
    Date of Patent: November 7, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Yutaka Motoyama, Rui Kanemura
  • Patent number: 11587787
    Abstract: A film forming method includes: forming a laminated film, in which an interface layer, a bulk layer, and a surface layer are laminated in this order, on a base; and crystallizing the laminated film, wherein the bulk layer is formed of a film that is easier to crystallize than the interface layer in crystallizing the laminated film, and wherein the surface layer is formed of a film that is easier to crystallize than the bulk layer in crystallizing the laminated film.
    Type: Grant
    Filed: December 23, 2020
    Date of Patent: February 21, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Yoshihiro Takezawa, Daisuke Suzuki, Hiroyuki Hayashi, Yutaka Motoyama
  • Publication number: 20220384184
    Abstract: A method for manufacturing a semiconductor device includes supplying a silicon-containing gas to a substrate having a recess formed in a surface of the substrate to deposit a silicon film in the recess, supplying, to the substrate, a first etching gas having a first etching profile in which an amount of etching for an upper portion of the recess in a depth direction and an amount of etching for a lower portion of the recess in the depth direction are different from each other, to etch the silicon film in the recess, supplying, to the substrate, a second etching gas having a second etching profile that is different from the first etching profile of the first etching gas to etch the silicon film in the recess, and additionally depositing the silicon film on the already deposited silicon film etched by the second etching gas.
    Type: Application
    Filed: May 26, 2022
    Publication date: December 1, 2022
    Inventors: Yutaka MOTOYAMA, Atsushi ENDO
  • Publication number: 20220307128
    Abstract: A method for forming a silicon film includes supplying a first processing gas including a silicon-containing gas to a substrate to deposit a first silicon film under a first processing condition; and supplying a second processing gas including the silicon-containing gas to the substrate to deposit a second silicon film under a second processing condition. A second in-plane distribution of film characteristic when the second silicon film is deposited under the second processing condition is different from a first in-plane distribution of the film characteristic when the first silicon film is deposited under the first processing condition.
    Type: Application
    Filed: March 9, 2022
    Publication date: September 29, 2022
    Inventors: Akari MATSUNAGA, Yutaka MOTOYAMA, Satoshi TAKAGI
  • Publication number: 20220238374
    Abstract: A method for manufacturing a semiconductor device is provided. In the method, a silicon-containing gas is supplied to a substrate having a recess in a surface thereof at a predetermined film deposition temperature, thereby depositing a first silicon film in the recess. Chlorine and hydrogen are supplied to the substrate while maintaining the predetermined film deposition temperature, thereby etching the first silicon film deposited in the recess to expand an opening width of the first silicon film. The silicon-containing gas is supplied to the substrate while maintaining the predetermined film deposition temperature, thereby further depositing a second silicon film on the first silicon film in the recess.
    Type: Application
    Filed: January 24, 2022
    Publication date: July 28, 2022
    Inventors: Yutaka Motoyama, Satoshi Takagi, Akari Matsunaga, Keisuke Fujita
  • Publication number: 20220189785
    Abstract: A method for manufacturing a semiconductor device is provided. In the method, an amorphous silicon film is deposited in a recess provided in a surface of a substrate by supplying a silicon-containing gas to the substrate. The amorphous silicon film is etched by supplying an etching gas to the substrate so as to leave the amorphous silicon film on a bottom of the recess. A silicon film is deposited on the amorphous silicon film by supplying dichlorosilane to the substrate.
    Type: Application
    Filed: November 26, 2021
    Publication date: June 16, 2022
    Inventors: Yutaka MOTOYAMA, Hiroaki IKEGAWA, Satoshi TAKAGI, Daisuke SUZUKI
  • Publication number: 20220148893
    Abstract: A heat treatment apparatus for applying a heat treatment to a plurality of substrates including a product substrate and a dummy substrate includes: a process container configured to accommodate the plurality of substrates; a storage container provided outside the process container and configured to store the dummy substrate; and an oxidation mechanism configured to oxidize the dummy substrate stored in the storage container.
    Type: Application
    Filed: October 8, 2021
    Publication date: May 12, 2022
    Inventors: Yutaka MOTOYAMA, Yoshihiro TAKEZAWA
  • Patent number: 11239076
    Abstract: A film forming method includes forming an amorphous semiconductor film on a recess, forming a first polycrystalline semiconductor film by performing heat treatment on the amorphous semiconductor film, and forming a second polycrystalline semiconductor film on the first polycrystalline semiconductor film formed by the heat treatment.
    Type: Grant
    Filed: March 11, 2020
    Date of Patent: February 1, 2022
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Yutaka Motoyama, Hiroyuki Hayashi
  • Patent number: 11062904
    Abstract: There is provided a method of forming a polysilicon film, which includes: forming an amorphous silicon film on a substrate; forming a cap layer, which is formed of an amorphous germanium film or an amorphous silicon germanium film, on the amorphous silicon film; forming crystal nuclei of a silicon in the amorphous silicon film by heating the substrate at a first temperature; removing the cap layer after the crystal nuclei are formed; and growing the crystal nuclei by heating the substrate from which the cap layer is removed, at a second temperature equal to or higher than the first temperature.
    Type: Grant
    Filed: November 15, 2019
    Date of Patent: July 13, 2021
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Yutaka Motoyama, Atsushi Endo
  • Publication number: 20210202248
    Abstract: A film forming method includes: forming a laminated film, in which an interface layer, a bulk layer, and a surface layer are laminated in this order, on a base; and crystallizing the laminated film, wherein the bulk layer is formed of a film that is easier to crystallize than the interface layer in crystallizing the laminated film, and wherein the surface layer is formed of a film that is easier to crystallize than the bulk layer in crystallizing the laminated film.
    Type: Application
    Filed: December 23, 2020
    Publication date: July 1, 2021
    Inventors: Yoshihiro TAKEZAWA, Daisuke SUZUKI, Hiroyuki HAYASHI, Yutaka MOTOYAMA
  • Patent number: 10957535
    Abstract: There is provided a method of forming a semiconductor film, including: a first process of supplying a first semiconductor raw material gas onto a substrate having recesses formed therein to form a first semiconductor film in each of the recesses, each of the recesses being covered with an insulating film; a second process of supplying a halogen-containing etching gas onto the substrate to etch the first semiconductor film while exposing a surface of the insulating film in an upper portion of an inner wall of each of the recesses and leaving the first semiconductor film formed on a bottom surface of each of the recesses; and a third process of simultaneously supplying a halogen-containing semiconductor gas and a semiconductor hydride gas onto the substrate to form a second semiconductor film on the first semiconductor film formed on the bottom surface of each of the recesses.
    Type: Grant
    Filed: May 10, 2019
    Date of Patent: March 23, 2021
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Yutaka Motoyama, Younggi Hong
  • Publication number: 20200294800
    Abstract: A film forming method includes forming an amorphous semiconductor film on a recess, forming a first polycrystalline semiconductor film by performing heat treatment on the amorphous semiconductor film, and forming a second polycrystalline semiconductor film on the first polycrystalline semiconductor film formed by the heat treatment.
    Type: Application
    Filed: March 11, 2020
    Publication date: September 17, 2020
    Inventors: Yutaka MOTOYAMA, Hiroyuki HAYASHI
  • Publication number: 20200248305
    Abstract: An exhaust device includes: a first pressure regulator provided in an exhaust pipe connected to a processing container; a second pressure regulator provided on a downstream side of the first pressure regulator; a first vacuum gauge provided on an upstream side of the first pressure regulator; and a second vacuum gauge provided between the first pressure regulator and the second pressure regulator.
    Type: Application
    Filed: January 29, 2020
    Publication date: August 6, 2020
    Inventors: Yutaka Motoyama, Rui Kanemura
  • Patent number: 10676820
    Abstract: There is provided a cleaning method of a film forming apparatus in which a process of forming a silicon film, a germanium film or a silicon germanium film on a substrate mounted on a substrate holder in a processing container is performed, comprising: etching away the silicon film, the germanium film or the silicon germanium film adhered to an interior of the processing container including the substrate holder by supplying a halogen-containing gas not containing fluorine into the processing container in a state where the substrate holder, which was stored in a dew point-controlled atmosphere after the film forming process, is accommodated in the processing container with no substrate being mounted thereon.
    Type: Grant
    Filed: November 12, 2018
    Date of Patent: June 9, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Mitsuhiro Okada, Yutaka Motoyama
  • Publication number: 20200161130
    Abstract: There is provided a method of forming a polysilicon film, which includes: forming an amorphous silicon film on a substrate; forming a cap layer, which is formed of an amorphous germanium film or an amorphous silicon germanium film, on the amorphous silicon film; forming crystal nuclei of a silicon in the amorphous silicon film by heating the substrate at a first temperature; removing the cap layer after the crystal nuclei are formed; and growing the crystal nuclei by heating the substrate from which the cap layer is removed, at a second temperature equal to or higher than the first temperature.
    Type: Application
    Filed: November 15, 2019
    Publication date: May 21, 2020
    Inventors: Yutaka MOTOYAMA, Atsushi ENDO
  • Publication number: 20190348278
    Abstract: There is provided a method of forming a semiconductor film, including: a first process of supplying a first semiconductor raw material gas onto a substrate having recesses formed therein to form a first semiconductor film in each of the recesses, each of the recesses being covered with an insulating film; a second process of supplying a halogen-containing etching gas onto the substrate to etch the first semiconductor film while exposing a surface of the insulating film in an upper portion of an inner wall of each of the recesses and leaving the first semiconductor film formed on a bottom surface of each of the recesses; and a third process of simultaneously supplying a halogen-containing semiconductor gas and a semiconductor hydride gas onto the substrate to form a second semiconductor film on the first semiconductor film formed on the bottom surface of each of the recesses.
    Type: Application
    Filed: May 10, 2019
    Publication date: November 14, 2019
    Inventors: Yutaka MOTOYAMA, Younggi HONG
  • Publication number: 20190144994
    Abstract: There is provided a cleaning method of a film forming apparatus in which a process of forming a silicon film, a germanium film or a silicon germanium film on a substrate mounted on a substrate holder in a processing container is performed, comprising: etching away the silicon film, the germanium film or the silicon germanium film adhered to an interior of the processing container including the substrate holder by supplying a halogen-containing gas not containing fluorine into the processing container in a state where the substrate holder, which was stored in a dew point-controlled atmosphere after the film forming process, is accommodated in the processing container with no substrate being mounted thereon.
    Type: Application
    Filed: November 12, 2018
    Publication date: May 16, 2019
    Inventors: Mitsuhiro OKADA, Yutaka MOTOYAMA
  • Patent number: 9970111
    Abstract: A substrate processing apparatus includes: a processing vessel configured to be vacuumed; a holding unit configured to hold a plurality of substrates and to be inserted into or separated from the processing vessel; a gas supply unit configured to supply gas into the processing vessel; a plasma generation box partitioned and formed by a plasma partition wall; an inductively coupled electrode located at an outer sidewall of the plasma generation box along its length direction; a high frequency power supply connected to the inductively coupled electrode through a feed line; and a ground electrode located outside the plasma generation box and between the processing vessel and the inductively coupled electrode and arranged in the vicinity of the outer sidewall of the plasma generation box or at least partially in contact with the outer sidewall.
    Type: Grant
    Filed: June 23, 2014
    Date of Patent: May 15, 2018
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kohei Fukushima, Hiroyuki Matsuura, Yutaka Motoyama, Koichi Shimada, Takeshi Ando
  • Patent number: 9776202
    Abstract: A driving method of a vertical heat treatment apparatus having a vertical reaction container with a heating part installed includes: performing a process of loading wafers by a substrate holder support to the reaction container; performing a film forming process of storing a first gas at a storage unit and pressurizing the first gas, and alternatively performing a step of supplying the first gas to the vacuum atmosphere reaction container and a step of supplying the second gas to the reaction container; subsequently performing a purge process of unloading the substrate holder support and supplying a purge gas into the reaction container to forcibly peel off a thin film attached to the reaction container; and while the purge process is performed, performing a process of repeating storing the purge gas at the storage unit, pressurizing the gas and discharging the gas into the reaction container.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: October 3, 2017
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Yutaka Motoyama, Keisuke Suzuki, Kohei Fukushima, Shingo Hishiya