Patents by Inventor Yuto Naito

Yuto Naito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11911753
    Abstract: A method for producing a ceramic honeycomb structure including at least one slit filled with a filling material in a cross section in an axial direction of the honeycomb structure, wherein the honeycomb structure includes: an outer peripheral wall; and a partition wall, the partition wall defining a plurality of cells, wherein the method includes the steps of: preparing a honeycomb structure element comprising at least one slit; masking one end face of the honeycomb structure element except for the slit; and providing the honeycomb structure comprising the at least one slit filled with the filling material by applying a pressure to an axial direction of the honeycomb structure element and feeding the filling material from the one end face to intrude the filling material from the slit on the one end face side to the slit on the other end face side.
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: February 27, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventor: Yuto Naito
  • Patent number: 11858170
    Abstract: A method for producing a honeycomb structure 1 having a slit 12 includes: a first step of preparing a honeycomb structure 1 being free from slit, and forming the slit 12 leaving at least a part of the outer peripheral wall 10 or the partition wall 11; after the first step, a second step of filling the slit 12 with a joining material 13; and after the second step, a third step of removing at least a part of the outer peripheral wall 10 or the partition wall 11 left in the first step to obtain the honeycomb structure 1 having the slit 12 that divides the honeycomb structure 1.
    Type: Grant
    Filed: October 29, 2021
    Date of Patent: January 2, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventor: Yuto Naito
  • Publication number: 20230286190
    Abstract: A honeycomb structure 1 includes a honeycomb structure portion comprising: an outer peripheral wall 20; a partition wall 21 arranged on an inner side of the outer peripheral wall 20, the partition wall 21 defining a plurality of cells 21a each extending from one end face to other end face to form a flow path, wherein the honeycomb structure 1 further includes: a plurality of slits 3 extending radially inward from an outer peripheral surface 1a of the honeycomb structure 1 and extending in an extending direction of the cells 21a; and a filling material 4 filled in the slits 3, and wherein, when a difference between a width Y of the filling material 4 and a width X of each of the slits 3, represented by the following equation (1), is determined for each of the slits 3, a difference between a maximum value A of the difference and a minimum value B of the difference, represented by the following equation (2), is 0.
    Type: Application
    Filed: December 27, 2022
    Publication date: September 14, 2023
    Applicant: NGK Insulators, Ltd.
    Inventor: Yuto NAITO
  • Publication number: 20230278022
    Abstract: A honeycomb structure 20 according to the present invention includes: a ceramic honeycomb structure portion 10 including: an outer peripheral wall 12; a partition wall 13, the partition wall 13 defining a plurality of cells 16; and a pair of electrode layers 14a, 14b each arranged so as to extend in a form of a band on an outer surface of the outer peripheral wall 12, across a central axis of the honeycomb structure portion 10, wherein the honeycomb structure portion 10 is provided in an end portion region(s) extending in a direction from the one end face and/or the other end face to a center in a flow path length direction of the honeycomb structure portion 10, and the honeycomb structure portion 10 comprises at least one low porosity portion 4 having a lower porosity than an average porosity of the whole honeycomb structure portion 10.
    Type: Application
    Filed: February 21, 2023
    Publication date: September 7, 2023
    Applicants: NGK Insulators, Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Taro OSADA, Yukiharu MORITA, Takayuki INOUE, Yuko KOZAKI, Yuto NAITO, Takahiro SADAMITSU
  • Publication number: 20220297104
    Abstract: A method for producing a ceramic honeycomb structure, the honeycomb structure includes: an outer peripheral wall; and partition walls disposed on an inner side of the outer peripheral wall, the partition walls defining a plurality of cells, each of the cells extending from one end face to the other end face to form a flow path, wherein the honeycomb structure includes at least one slit provided on a cross section perpendicular to an axial direction of the honeycomb structure, wherein the method includes the steps of: preparing a honeycomb structure element before forming the slit; and forming the slit by arranging a wire so as to pass from one end face to the other end face in the cell and then cutting the partition walls while moving the honeycomb structure element and/or the wire.
    Type: Application
    Filed: December 8, 2021
    Publication date: September 22, 2022
    Applicant: NGK INSULATORS, LTD.
    Inventor: Yuto NAITO
  • Publication number: 20220297106
    Abstract: A method for producing a ceramic honeycomb structure including at least one slit filled with a filling material in a cross section in an axial direction of the honeycomb structure, wherein the honeycomb structure includes: an outer peripheral wall; and a partition wall, the partition wall defining a plurality of cells, wherein the method includes the steps of: preparing a honeycomb structure element comprising at least one slit; masking one end face of the honeycomb structure element except for the slit; and providing the honeycomb structure comprising the at least one slit filled with the filling material by applying a pressure to an axial direction of the honeycomb structure element and feeding the filling material from the one end face to intrude the filling material from the slit on the one end face side to the slit on the other end face side.
    Type: Application
    Filed: December 23, 2021
    Publication date: September 22, 2022
    Applicant: NGK INSULATORS, LTD.
    Inventor: Yuto NAITO
  • Publication number: 20220288811
    Abstract: A method for producing a honeycomb structure according to the present invention includes: a preparation step of preparing a honeycomb structure element 2 having plurality of slits 12; and a filling step of filling the plurality of slits 12 with a filling material 13 by a contacting member 3 by feeding the filling material 13 to an outer peripheral surface 20 of the honeycomb structure element 2, and rotating the honeycomb structure element 2 while pressing a tip portion 3a of the contacting member 3 inclined at an angle relative to a normal line 20a of the outer peripheral surface 20 of the honeycomb structure element 2 against the outer peripheral surface 20 with a force, to obtain the honeycomb structure having the plurality of slits 12 filled with the filling material 13.
    Type: Application
    Filed: October 27, 2021
    Publication date: September 15, 2022
    Applicant: NGK INSULATORS, LTD.
    Inventor: Yuto NAITO
  • Publication number: 20220281135
    Abstract: A method for producing a honeycomb structure 1 having a slit 12 includes: a first step of preparing a honeycomb structure 1 being free from slit, and forming the slit 12 leaving at least a part of the outer peripheral wall 10 or the partition wall 11; after the first step, a second step of filling the slit 12 with a joining material 13; and after the second step, a third step of removing at least a part of the outer peripheral wall 10 or the partition wall 11 left in the first step to obtain the honeycomb structure 1 having the slit 12 that divides the honeycomb structure 1.
    Type: Application
    Filed: October 29, 2021
    Publication date: September 8, 2022
    Applicant: NGK INSULATORS, LTD.
    Inventor: Yuto Naito