Press section and method of using the same

Abstract

Press section and method of using the same for drainage of a fibrous material web that includes a shoe press roll, a cylindrical counter roll, at least one nip, a first nip of the at least one nip formed by the shoe press roll and the cylindrical counter roll, and at least one press felt. The at least one press felt is disposed on each side of the fibrous material web. The at least one press felt travels through a last nip of the at least one nip where the at least one press felt is separated from the fibrous material web and conveyed away after leaving the last nip. The drainage capacity and the reliable guidance of the fibrous material web are improved.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] The present application is a continuation of U.S. application Ser. No. 09/231,088, filed on Jan. 14, 1999, which claims priority under 35 U.S.C. § 119 of German Patent Application No. 198 020 54.6, filed Jan. 21, 1998, the disclosures of which are expressly incorporated by reference herein in their entireties.

BACKGROUND OF THE INVENTION

[0002] 1. Field of the Invention

[0003] The invention relates to press sections and methods of using the same for drainage of fibrous material webs, and more specifically to press sections with at least two nips.

[0004] 2. Discussion of Background Information

[0005] DE 295 18 748 A1 describes a press section that includes two nips, which are each formed by a shoe press roll in combination with a smooth roll. The paper web is transferred from the wire section of the paper making machine onto an endless, smooth, and flexible pressing belt, which travels together with the paper web through the first nip and transfers the paper web onto the smooth roll of the second nip. In this press section, the guidance of the paper web through the last nip, and in particular after it, causes problems.

SUMMARY OF THE INVENTION

[0006] Accordingly, the present invention is directed to a method and device for a press section that substantially obviates one or more of the problems arising from the limitations and disadvantages of the related art.

[0007] It is an aspect of the present invention to provide a press section that assures an improved guidance of the fibrous material web, in particular after the last nip. It is another aspect of the present invention to provide a press section with improved drainage capacity, in particular in the last nip.

[0008] Accordingly, one aspect of the present invention is directed to a press section for drainage of a fibrous material web that includes a shoe press roll, a cylindrical counter roll, at least one nip, and a first nip of the at least one nip formed by the shoe press roll and the cylindrical counter roll, and at least one press felt. The at least one press felt is disposed on each side of the fibrous material web. The at least one press felt travels through a last nip of the at least one nip, after which the at least one press felt is separated from the fibrous material web and conveyed away after leaving the last nip.

[0009] According to another aspect of the present invention, the fibrous material web travels on the shortest possible path to a second cylindrical counter roll of the last nip after winding part way around the cylindrical counter roll of the first nip. According to yet another aspect of the present invention, the fibrous material web includes a paper web.

[0010] In a further aspect of the present invention, the at least one press felt is separated from the fibrous material web by a suction element. According to another aspect of the present invention, the at least one press felt is separated from the fibrous material web by a blower element. According to yet another aspect of the present invention, the one at least one press felt disposed on each side of the fibrous material web also travels through the first nip. In a further aspect of the present invention, the one at least one press felt disposed on each side of the fibrous material web travels through all of the at least one nips.

[0011] In still another aspect of the present invention, the at least one press felt travels through all of the at least one nips. According to yet another aspect of the present invention, the cylindrical counter roll of the first nip and the second cylindrical counter roll of the last nip are pressed at least slightly against each other. According to a further aspect of the present invention, the last nip is formed by the second cylindrical counter roll and a second shoe press roll. In another aspect of the present invention, the at least one press felt that carries the fibrous material web after leaving the last nip is conveyed past a suction element.

[0012] In accordance with yet another aspect of the present invention, the suction element includes a suction box. According to a further aspect of the present invention, the suction element includes a suction box. According to another aspect of the present invention, the at least one press felt separated from the fibrous material web and conveyed away after leaving the last nip is conveyed past a blower element. In yet another aspect of the present invention, the blower element includes a blow box.

[0013] According to a further aspect of the present invention, the invention includes a method for drainage of a fibrous material that includes: forming a first nip between a first shoe press roll and a first cylindrical roll; forming a second nip between a second shoe press roll and a second cylindrical roll; forming a third nip between the first cylindrical roll and the second cylindrical roll; placing at least one press felt on each side of a fibrous material web; passing the fibrous material web with the at least one press felt on each side through at least one of the first nip, the second nip, and the third nip; separating the press felt from the fibrous material web after the fibrous web material passes through at least one of the first nip, the second nip, and the third nip; and conveying away the at least one press felt separated from the fibrous material web, wherein the drainage capacity and the reliable guidance of the fibrous material web are improved.

[0014] In another aspect of the present invention, the third nip is formed by slightly pressing together the first cylindrical roll and the second cylindrical roll. In yet another aspect of the present invention, the separating includes sucking the at least one press felt from the fibrous material web. According to a further aspect of the present invention, the separating includes blowing the at least one press felt from the fibrous material web.

[0015] According to still another aspect of the present invention, the at least one press felt passes through only the first nip. In yet another aspect of the present invention, the at least one press felt passes through only the first nip and the second nip. According to a further aspect of the present invention, the at least one press felt passes through the first nip, the second nip, and the third nip.

[0016] According to another aspect of the present invention, a press section for drainage of a fibrous material web is provided. The press section includes a first and second shoe press roll; a first and second cylindrical counter roll; a plurality of nips comprising, a first nip formed by the first shoe press roll and the first cylindrical counter roll, a second nip formed by the second shoe press roll and the second cylindrical counter roll, and a third nip between the first cylindrical roll and the second cylindrical roll; and at least two press felts, in which at least one press felt is disposed on each side of the fibrous material web, the at least two press felts being arranged to travel through at least one of the first, second, and third nips. Furthermore, the fibrous material web is always in contact with at least one of the at least one two press felts as it is guided from a first one of the first, second, and third nips to a last one of the first, second, and third nips; the at least one press felt on one side of the fibrous material web is separated from the fibrous material web after the fibrous web material passes through the last one of the first, second, and third nips; and the at least one press felt separated from the one side of the fibrous material web is conveyed away.

[0017] Other exemplary embodiments and advantages of the present invention may be ascertained by reviewing the present disclosure and the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention is further described in the detailed description which follows, in reference to the noted plurality of drawings by way of non-limiting examples of preferred embodiments of the present invention, in which like reference numerals represent similar parts throughout the several views of the drawings, and wherein:

[0019] FIG. 1 is a side view of an exemplary press section with a suction roll after the last nip;

[0020] FIG. 2 is a partial side view of an exemplary press section with a last nip and a subsequent blow element; and

[0021] FIG. 3 is a partial side view of an exemplary press section with a last nip and a subsequent suction element.

DETAILED DESCRIPTION OF THE PRESENT INVENTION

[0022] The particulars shown herein are by way of example and for purposes of illustrative discussion of the embodiments of the present invention only and are presented in the cause of providing a useful and readily understood description of the principles and conceptual aspects of the present invention. In this regard, no attempt is made to show structural details of the present invention in more detail than is necessary for the fundamental understanding of the present invention, the description taken with the drawings making apparent to those skilled in the art how the several forms of the present invention may be embodied in practice.

[0023] In a press section and method of using the same according to the present invention, at least one press felt, that is disposed on each side of the fibrous material web, travels at least through the last nip. After the last nip, one press felt is separated from the fibrous material web by means of a suction element, or blower element, and is then conveyed away.

[0024] As a result, the use of two press felts brings about an improvement of the drainage capacity in the last nip and a reliable guidance of the fibrous material web, after the last nip, along at least one press felt. The rewetting by the one press felt is limited due to the fact that it is conveyed away quickly. To separate the fibrous material web from the press felt, the press felt that has been conveyed away from the fibrous material web after the last nip may be conveyed past a blower element, preferably in the form of a blow box.

[0025] In addition to this, it is also possible that the press felt continue to carry the fibrous material web after the last nip may be conveyed past a suction element, preferably in the form of a suction roll or a suction box. The use of a suction element removes the press felt from the fibrous material web, and also accomplishes removing at least part of the water from the press felt so that the rewetting from the continuing press felt is limited.

[0026] The formation of an elongated nip, with the aid of a shoe press roll in the last nip, permits a gentle or intensive drainage of the fibrous material web. Through at least a slight pressing together of the counter rolls of the first and last nip, a further press nip may be produced, which improves the drainage result.

[0027] In order to ensure a sufficient water absorption capacity on both sides of the fibrous material web, at least one press felt, that may be disposed on each side of the fibrous material web, should also travel through the first nip and preferably through all of the nips.

[0028] A completely reliable and closed guidance of the fibrous material web through the press section is produced when the press felts travel through all of the nips. The fibrous material web may be transferred from the preceding wire section to a press felt, and from this, or from the other press felt, to a subsequent unit, for example a drying wire of a drier section. Both transfer procedures are usually facilitated by suction or blower devices.

[0029] In the exemplary embodiments of a press section according to the present invention, the press section is comprised of three nips. The first nip 2 and the last nip 3 are shown as being elongated, and are respectively formed by a shoe press roll 4 and a counter roll 5, or a shoe press roll 11 and a counter roll 6. The second nip is formed by the two cylindrical counter rolls 5 and 6 and generally functions with a lower pressing force.

[0030] A press felt 7, 8, that is respectively disposed on each side of the fibrous material web 1, travels through all of the nips starting from nip 2 through to nip 3. The press felts 7, 8 absorb the expressed water in nips 2, 3 and guide the fibrous material web 1 through the press section, which makes high speeds possible.

[0031] The removal of the fibrous material web 1 from wire 17 of a preceding former is shown by way of example here. The transfer to upper press felt 7 is facilitated by a suction roll 16 that press felt 7 is wound around. After this, lower press felt 8 is supplied.

[0032] As shown in FIGS. 1 and 2, after the last nip 3, the upper press felt 7 is conveyed away from the fibrous material web 1 as rapidly as possible so that the rewetting of fibrous material web 1 by press felt 7 is limited. In order to support this procedure, lower press felt 8, in FIG. 1, may be routed via a suction element 9 that may be in the form of a suction roll.

[0033] In the course of winding around suction roll 9, lower press felt 8, together with fibrous material web 1, is conveyed away from upper press felt 7. In an embodiment of the present invention shown in FIG. 2, in the region of the separation of press felts 7 and 8, upper press felt 7 is conveyed along a blower element 10 in the form of a blow box, wherein lower press felt 8, together with fibrous material web 1 winds partially around a guide roll that may be opposite blower element 10. The blowing in of air through the upper press felt 7 into the outlet wedge formed between the upper press felt 7 and the fibrous material web 1 assures the removal of fibrous material web 1 from upper press felt 7.

[0034] In an embodiment of the present invention shown in FIG. 3, lower press felt 8 is conveyed away from fibrous material web 1 after the last nip 3. For the sake of support, in the region in which the lower press felt 8 is conveyed away, upper press felt 7 travels along a suction element 9 that may be in the form of a suction box.

[0035] The use of suction element 9, furthermore, has the advantage that a part of the water may already be drained from press felts 7 and 8 into suction element 9, which reduces the rewetting by the continuing press felt 7 or 8.

[0036] In the exemplary embodiments of a press section according to the present invention, the fibrous material web 1 may be transferred from the continuing press felt 7 or 8 to a drying wire 14 of a subsequent drier section in which the fibrous material web 1 is conveyed by way of guide rolls and heated drying cylinders 15. Here, too, the transfers are encouraged by a suction roll 13 around which the drying wire 14 winds.

[0037] The suction element may be essentially comprised of a perforated roll jacket on the interior of which a vacuum is generated. This occurs either directly by way of a connection to a vacuum source or indirectly by way of a suction of the exterior part of the roll jacket that is not wound around.

[0038] The shoe press rolls 4 or 11 may be comprised of a flexible roll jacket that is guided over a press unit 12 that may have a concave pressing surface. The pressing may occur in a hydraulic fashion and the lubrication between the roll jacket and the pressing surface may occur in a hydrostatic and/or hydrodynamic fashion. The cylindrical counter rolls 5 and 6 may be embodied as coated, grooved, or blind bored.

[0039] It is noted that the foregoing examples have been provided merely for the purpose of explanation and are in no way to be construed as limiting of the present invention. While the present invention has been described with reference to a preferred embodiment, it is understood that the words which have been used herein are words of description and illustration, rather than words of limitation. Changes may be made within the purview of the appended claims, as presently stated and as amended, without departing from the scope and spirit of the present invention in its aspects. Although the present invention has been described herein with reference to particular means, materials, and embodiments, the present invention is not intended to be limited to the particulars disclosed herein; rather, the present invention extends to all functionally equivalent structures, methods and uses, such as are within the scope of the appended claims.

Claims

1. A press section for drainage of a fibrous material web comprising:

a shoe press roll;

a cylindrical counter roll;

at least two nips comprising a first nip formed by the shoe press roll and the cylindrical counter roll and a last nip; and

at least two press felts, in which at least one press felt is disposed on each side of the fibrous material web, the at least two press felts being arranged to travel through the first and the last nip, wherein at least one of the at least two press felts is separated from the fibrous material web and conveyed away after leaving the last nip.

2. The press section according to

claim 1, wherein the fibrous material web travels on the shortest possible path to a second cylindrical counter roll of the last nip after winding part way around the cylindrical counter roll of the first nip.

3. The press section according to

claim 2, wherein the cylindrical counter roll of the first nip and the second cylindrical counter roll of the last nip are pressed at least slightly against each other.

4. The press section according to

claim 2, wherein the last nip is formed by the second cylindrical counter roll and a second shoe press roll.

5. The press section according to

claim 1, wherein the fibrous material web comprises a paper web.

6. The press section according to

claim 1, wherein the press felt that is separated from the fibrous material web is separated by a suction element.

7. The press section according to

claim 1, wherein the press felt that is separated from the fibrous material web is separated by a blower element.

8. The press section according to

claim 1, wherein at least one of the at least two press felts carries the fibrous material web after leaving the last nip, and is conveyed past a suction element.

9. The press section according to

claim 8, wherein the suction element comprises a suction roll.

10. The press section according to

claim 8, wherein the suction element comprises a suction box.

11. The press section according to

claim 1, wherein the press felt separated from the fibrous material web and conveyed away after leaving the last nip is conveyed past a blower element.

12. The press section according to

claim 11, wherein the blower element comprises a blow box.

13. The press section according to

claim 1, wherein the fibrous material web is always in contact with at least one of the at least two press felts between the first nip and the last nip.

14. The press section according to

claim 1, further comprising an intermediate nip arranged between the first nip and the last nip, wherein the fibrous material web is guided through the first nip, the intermediate nip, and the last nip in contact with at least one of the at least two press felts.

15. The press section according to

claim 14, wherein a pressing force in the intermediate nip is lower than in the first nip and the last nip.

16. The press section according to

claim 15, wherein the first nip and the last nip are extended nip presses, and the intermediate nip is formed between cylindrical surfaces.

17. The press section according to

claim 14, wherein the last nip is formed between a second shoe press roll and a second cylindrical counter roll, and the intermediate nip is formed between the cylindrical counter roll and second cylindrical counter roll.

18. The press section according to

claim 14, wherein the fibrous material web is always in contact with the at least two press felts between the first nip and the last nip.

19. The press section according to

claim 1, wherein the fibrous material web is always in contact with the at least two press felts between the first nip and the last nip.

20. A press section for drainage of a fibrous material web comprising:

a first and second shoe press roll;

a first and second cylindrical counter roll;

a plurality of nips comprising,

a first nip formed by the first shoe press roll and the first cylindrical counter roll,

a second nip formed by the second shoe press roll and the second cylindrical counter roll, and

a third nip between the first cylindrical roll and the second cylindrical roll; and

at least two press felts, in which at least one press felt is disposed on each side of the fibrous material web, the at least two press felts being arranged to travel through at least one of the first, second, and third nips;

wherein the fibrous material web is always in contact with at least one of the at least one two press felts as it is guided from a first one of the first, second, and third nips to a last one of the first, second, and third nips;

wherein the at least one press felt on one side of the fibrous material web is separated from the fibrous material web after the fibrous web material passes through the last one of the first, second, and third nips; and

wherein the at least one press felt separated from the one side of the fibrous material web is conveyed away.