Double reflecting solar concentrator

Abstract

A double reflecting solar concentrator utilizing a primary reflective surface which reflects incident light toward a secondary surface. The incident light reflects off the secondary surface away from the primary surface's natural focus point toward a secondary focal point positioned on or substantially near the surface of the primary reflective surface.

Description

[0001] This application is a continuation in-part of co-pending application Ser. No. 09/579,537 filed on May 24, 2000, which is hereby incorporated by reference as if reproduced herein.

BACKGROUND OF THE INVENTION

[0002] 1. Technical Field of the Invention

[0003] The present invention relates to solar concentrators and solar collector systems. More particularly, the present invention relates to a linear solar concentrator which utilizes a portion of a parabolic arc or a planar surface for a first reflection surface and a planar or a parabolic secondary reflection surface for concentrating solar energy in a substantially linear fashion on a predetermined portion of the first reflection surface.

[0004] 2. Description of Related Art

[0005] Solar concentrators work by collecting sunlight from a large area and concentrating sunlight into a smaller area. There are identifiable techniques for converting solar energy into useable forms, but whether or not the solar energy is collected and converted on a substantial scale is controlled by economics. If the cost of installing and maintaining a solar energy collection system is lower than the alternatives, then widespread use of the solar energy collection system is possible. The bulk of the cost for solar energy collection systems is in the initial investment. Thus, solar systems must begin to pay for themselves when the system is utilized.

[0006] Presently, there exist large linear solar concentrators. FIG. 1 depicts an exemplary prior art linear concentrator. The depicted concentrator was the result of the EUCLIDES project which was subsidized by the European Union. Dual parabolic trough portions cast a beam irradiance onto a strip of solar cells positioned linearly along the Dual parabolic trough portion's focal line. Drawbacks of this prior art type of linear concentrator relate to the size and shape of the concentrator as well as the position of the focal line. The geometry of such concentrators requires that the linear trough must “stick-up” high above the ground in order to focus the solar energy to the focal lines of the trough. The parabolic surfaces become a large “sail” and require substantial support due to subjection to the strength of strong winds. The singular parabolic shape of the concentrator is not easily reinforceable and is easily twisted or flexed out of its required parabolic shape such that the reflected solar energy misses the prescribed linear conglomerate of solar cells.

[0007] Furthermore, the focal line positioning of the solar collectors requires its own separate supporting structure such that the solar collectors are held on the focal line associated with each parabolic solar concentrator.

[0008] Cooling of the solar collectors is a difficult task due to the movement of the focal line as the linear parabolic trough tracks the sun. The focal line will move along a defined arc as the depicted linear parabolic trough collector pivots on a line parallel with the focal line. Such a situation requires flexible plumbing pieces that connect to the solar collection area. The flexible plumbing carries coolant, such as water, to cool the solar collector devices while the solar energy is being concentrated on them. Flexible plumbing tends to crack, degrade and leak when it is used in outdoor conditions. Thus, one of the major repair costs for prior art solar concentrator/collection systems is the repair and maintenance of the associated flexible plumbing for cooling the collector area of the solar concentrator.

[0009] What is needed is a solar concentrator configuration that has a relatively low manufacturing cost, that is structurally more rigid than a simple linear parabolic trough, and that maintains a profile close to the ground such that the solar concentrator structure is less likely to sustain damage due to high winds.

SUMMARY OF THE INVENTION

[0010] The present invention overcomes the foregoing and other problems by providing a double reflecting linear trough style solar concentrator that is relatively inexpensive to manufacture and provides a structure that is substantially more rigid than a simple parabolic surface.

[0011] Exemplary embodiments of the present invention provide a double reflecting solar concentrator that comprises a primary parabolic surface and a secondary planar surface. Incident light reflects off the primary parabolic surface toward the parabolic surface's natural focal line. Prior to reaching the natural focal line, the incident light is reflected off the secondary planar surface toward a secondary focal line which is located substantially on the primary parabolic surface.

[0012] Exemplary embodiment also encompass a double reflecting solar concentrator that comprises a substantially planar primary reflective surface and a secondary reflective surface having a substantially parabolic curvature. The secondary reflective surface can be positioned adjacent the primary reflective surface such that at least a portion of the light incident on the primary reflective surface is reflected to the secondary reflective surface and reflected from the secondary reflective surface to a focal line substantially on the primary reflective surface.

[0013] The optical path of the exemplary embodiments results in a narrower field of view at the receiver which can improve the costs of some receiver devices. The parabolic reflector also acts to redirect slightly unfocussed sunlight back onto the receiver which reduces system pointing accuracy requirements. Furthermore, this technique for focusing allows the solar concentrator to track the sun by pivoting substantially on the focal line of the exemplary double reflecting trough. A cooling system can cool the solar collectors positioned on the focal line. Since the focal line is substantially stationary, flexible plumbing for cooling the area about the focal line is substantially eliminated. The exemplary solar concentrator can pivot at other locations depending on the needs of the specific application.

[0014] Furthermore, exemplary solar concentrators that are in accordance with the present invention are structured to comprise a profile that is low to the ground such that wind effects are limited. Such a low profile design eliminates the prior art's need for “beefy” structural support.

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] A more complete understanding of the method and apparatus of the present invention may be obtained by reference to the following Detailed Description when taken in conjunction with the accompanying Drawings wherein:

[0016] FIG. 1 is a prior art parabolic trough solar concentrator;

[0017] FIG. 2 is a generic parabola and its focus;

[0018] FIG. 3 depicts a section of a parabolic curve;

[0019] FIG. 4 depicts an exemplary portion of a parabolic curve with light reflecting off of the parabolic surface;

[0020] FIG. 5 depicts an exemplary side view of an exemplary double reflecting parabolic solar concentrator;

[0021] FIG. 6 depicts a closer view of FIG. 5;

[0022] FIG. 7 depicts another exemplary embodiment of a double reflecting solar concentrator comprising a second parabolic surface;

[0023] FIG. 8 depicts an exemplary double reflecting solar concentrator with a second parabolic surface and how further depicts light reflects across the second parabolic surface;

[0024] FIG. 9 depicts another exemplary double reflecting solar concentrator with a grazing concentrator;

[0025] FIG. 10 depicts exemplary “open” and “closed” configurations of exemplary double reflecting solar concentrators;

[0026] FIG. 11 depicts various exemplary double reflecting solar concentrators which place the focal line of the concentrator near the bottom of the parabolic section;

[0027] FIG. 12 depicts an exemplary side view of an exemplary double reflecting solar concentrator having a planar primary reflector;

[0028] FIG. 13 depicts exemplary side view of another exemplary double reflecting solar concentrator having a planar primary reflector;

[0029] FIG. 14 depicts yet another exemplary side view of yet another exemplary double reflecting solar concentrator having a planar primary reflector;

[0030] FIGS. 15A and B depict a three-dimensional views each of an exemplary double reflecting solar concentrator mounted on a support structure; and

[0031] FIGS. 16A-D depict schematics of various exemplary mounting configurations of exemplary solar concentrators.

DETAILED DESCRIPTION OF THE PREFERRED EXEMPLARY EMBODIMENTS OF THE PRESENT INVENTION

[0032] The exemplary embodiments provide a double reflecting solar concentrator which has useful optical and construction properties which lend itself to low construction costs, installation costs, and operational costs.

[0033] The exemplary concentrators geometrically comprise a predetermined portion of a parabolic mirror in combination with a planar mirror that allows light to be focused on and along a predetermined portion of the surface of the parabolic mirror, or alternately along a predetermined portion of the surface of the planar mirror.

[0034] FIG. 2 depicts a traditional generic parabolic shape 10 and focal point 12. A parabola is the set of points, in a plane that are equidistant from a focus point and a line in the plane (the line is sometimes called a directrix). The exemplary embodiments of the present invention utilize a portion of the parabolic arc 10. It is understood that virtually any parabolic arc (parabolic equation) can be utilized in the present invention. FIG. 3 depicts a section of the parabolic arc 30 and its focus 12. FIG. 4 depicts incident light 40 impinging on a surface of the section of parabolic arc 30 and reflecting off a reflective surface (not specifically shown) to the focus 12 of the parabolic arc section 30.

[0035] FIGS. 5 and 6 depict a first embodiment of the present double reflecting solar concentrator 50. A first reflecting surface 52 comprises a predetermined portion of a parabolic curve 30. A second reflective surface 54 is perpendicular to a directrix associated with the parabolic curve. The exemplary parabolic curve is normalized such that the focal point 12 is positioned at X=0, Y=2 and the second reflective surface is positioned at X=2.

[0036] The incident light 40 reflects off the primary surface 52 and proceeds toward the focal point 12. Prior to reaching the focal point 12, the incident light reflects off the secondary surface 54 and is focused at the secondary focus 56. The secondary reflective surface 54, is preferably positioned on the parabolic curve of the primary reflective surface 52. In the exemplary embodiment the primary and secondary focal points 12, 56 are each positioned at the same Y-coordinate position.

[0037] By placing the secondary surface 54 between the primary reflective surface 52 (the parabolic curve) and the focus, the secondary surface 54 will shift the focus to a point equally distant in front of it as the distance to the focal point 12 behind it. Therefore, if the secondary surface 54 is put in an X-position that is equal to the Y-position of the focus 12 height, the focus will be shifted to a secondary focus point 56 located on the parabolic curve and the primary reflective surface 52. FIG. 5 depicts the secondary focus 56 to be on the primary surface directly to the right of the focus 12. The incident light 40 that is focused to the secondary focal point 56 must be perpendicular to the directrix of the parabolic curve.

[0038] With the understanding that FIG. 6 represents a “normalized” cross section of an exemplary trough-style double reflecting solar concentrator 50, it is plain to see that the secondary focal point 56 is essentially a focal line that extends the length of the exemplary double reflecting concentrator's length. Photovoltaic (PV) cells can be placed linearly along to focal line to collect the solar energy.

[0039] FIG. 7 depicts another exemplary embodiment of the present invention. FIG. 7 depicts a double reflecting solar concentrator having two parabolic surfaces 70. This embodiment provides a solar concentrator having a more compact profile then the first exemplary embodiment. A second parabolic reflector 72 is positioned between the primary reflective surface 52 and the secondary reflective surface 54. The second parabolic reflector 72 has a focal point that coincides with the secondary focal point 56. The second parabolic reflector 72 allows the corner 74 to be removed thereby decreasing the overall height of the double reflecting parabolic concentrator 70. FIG. 8 depicts a preferable position for the second parabolic reflector 72. Ideally, the second parabolic reflector 72 is positioned such that it does not interfere with the reflection of incident light 40 as it reflects from the primary surface 52 to the secondary surface 54. In other words, the preferable position for the second parabolic surface 72 is such that light incident on the primary surface 52 is reflected toward the secondary surface 54 without being obscured or reflected by the second parabolic surface 72.

[0040] Again, the exemplary embodiment 70 is normalized such that the original focus of the parabolic curve is at X=0, Y=2. One with skill in the art could determine and calculate the positioning of the secondary reflective surface 54 and the second parabolic reflector 72 for a variety of parabolic curves.

[0041] FIG. 9 depicts another exemplary embodiment of the present invention 90 which includes a grazing concentrator 92 positioned adjacent to the secondary focal point 56. A receiving surface 94 can be positioned at the secondary focal point 56 to collect the solar energy focused there.

[0042] The grazing concentrator 92 is substantially flat and at a steep enough angle to reflect the incident light onto the receiving surface (solar cell) 94. The grazing concentrator uses an additional surface 92 and the original primary reflector 52 which allows for incident light 40, that is slightly out of focus, to be reflected back toward the secondary focal point (line) 56. This feature allows for a lower tolerance pointing system for the solar concentrator. Thus, a more expensive and more accurate solar concentrator pointing system may not be required with the present exemplary embodiment of the present invention. Furthermore, this embodiment 90 may be better able to collect diffused or stray light found on partly hazy or lightly cloudy days. The grazing concentrator 92 helps a receiver, collector or PV 94 collect rays that are slightly off focus.

[0043] Other embodiments of the present double reflecting solar concentrator can be utilized to move the secondary focal point to other positions on or near the primary parabolic surface. FIG. 10 depicts two embodiments of the present invention wherein the secondary reflective surface is not perpendicular with the directrix of the parabolic surface or parallel with the Y-axis. The spacing, from the focal point 12, of the secondary reflective surface 102a, 102b may also change. The combination of the non-parallel (canted) and moved secondary reflective surfaces 102a, 102b move the secondary focus 56a, 56b to other locations that may be more useful than the original secondary focus 56. Canting the secondary focus 102a may result in a portion of the primary surface being shadowed 104 by the canted secondary surface 102a and result in an inefficiency of the resulting exemplary solar concentrator.

[0044] FIG. 11 depicts an exemplary embodiment of the present double reflecting solar concentrator 110 wherein the secondary focus 112 is at the bottom of solar concentrator 110. Here the incident light 40 reflects first off the primary reflective surface 52 toward the secondary surface 114. The secondary surface 114 is held in place by a support surface or leg 116. The surface 114 is positioned such that it does not cast a shadow on the primary surface 52 by interfering with incident light 40. The secondary surface 114 reflects the incident light to the secondary focal point 112 at the bottom of the solar concentrator trough 110.

[0045] FIG. 12 depicts a schematic of an exemplary embodiment of the present double reflecting solar concentrator 140 configured such that the first or primary reflective surface 142 is planar and the secondary reflective surface 144 is a predetermined portion of a parabolic curve. Thus, incident light 40 reflects off the planar primary reflector 142 into the parabolic secondary reflector 144 and to a focus 146 on or near the planar primary reflective surface 142. The focus 146 is representative of a focal line that extends the length of the solar concentrator 140. The planar primary reflective surface 142 can be angled in relation to the parabolic secondary reflector 144 to reflect light into the parabolic secondary reflector 144 substantially parallel to a line passing through both the focus 146 and the parabola's directrix.

[0046] As seen in FIGS. 13 and 14 the focus 146 need not be near the upper edge of the planar primary reflector 142, but can be at various locations along or near the surface of the primary reflector 142. In FIG. 13, the focus 146 is near the middle of the planar primary reflector 142. In FIG. 14, the focus 146 is closer to the bottom of the planar primary reflector 142. Also, as seen in FIG. 14, the planar primary reflector 142 need not adjoin the parabolic secondary reflector 144. For example, in cases where the focus is near the base of the primary reflector 142, the planar primary reflector 142 may be adjacent to and spaced outward from the parabolic secondary reflector 144.

[0047] FIGS. 15A and B depict exemplary solar concentrators 120 in accordance with the present invention. Incident light 40 reflects off the primary reflective surface 122 toward the secondary reflective surface 124 and then toward a solar collector 126 located at the focal line (also 126) of the exemplary double reflecting solar concentrator 120. FIG. 15A depicts an exemplary embodiment having a parabolic primary reflective surface 122a and planar secondary reflective surface 124a, and FIG. 15B depicts an exemplary embodiment having a planar primary reflective surface 122b and a parabolic secondary reflective surface 124b. The solar collector 126 can be a photovoltaic or other solar energy collection device. A cooling system can be installed along or adjacent to the focal line 126. The cooling system can be a fluid pipe which carries a cooling fluid such as water, propylene glycol, antifreeze or any other acceptable fluid.

[0048] A support structure supports and aims the exemplary solar concentrator toward the sun such that incident rays 40 are substantially perpendicular to the primary reflective surface 122 or the directrix of the parabolic primary reflective surface 122. A screw jack, cam or hydraulic system 130 may raise and lower the exemplary solar concentrator such that it rotates substantially about support elements 132.

[0049] In FIGS. 15A and B, the exemplary solar concentrator is rotably supported on or near the focal line 126 by support elements 132. Thus, a cooling system mounted near the focal line 126 does not require flexible plumbing. Furthermore, the collector 126 may be mounted directly to the support structure at the focal line of the exemplary solar concentrator 120.

[0050] Referring to FIGS. 16A-D, the exemplary solar concentrator can be rotably supported at various locations on or near the concentrator. Moving the axis of rotation away from the edges of the concentrator decreases the height of the overall assembly as the solar concentrator 120 is rotated through its range of motion. Minimizing the overall height of the assembly, minimizes the profile of the solar concentrator 120 to wind, and thus minimizes the effect of wind loads. A rotational axis away from the edges of the concentrator 120, also decreases the force that is required to rotate the solar concentrator 120, because more of its weight is supported by the support elements 132.

[0051] FIGS. 16A-D schematically depict the effect of different rotational axis locations on the height of the solar concentrator. As is discussed above, to minimize the movement of the cooling system plumbing (not specifically shown) the solar concentrator can be configured to rotate about the focus 126 (FIG. 16A). A rotational axis located intermediate of the focus 126 and the bottom of the primary reflector 122a has the most compact profile (FIG. 16B), and the force required to rotate the solar concentrator is minimized. However, depending on the location of the focus 126, this configuration may require flexible plumbing for the cooling system. FIGS. 16C and 16D depict additional configurations. Note that FIG. 16D depicts the rotational axis on or near the secondary reflector 124a. The rotational axis can be at virtually any location on or near the secondary reflector 124a. Also, though each of the figures depicts a parabolic primary reflector 122a, the concepts illustrated are equally applicable to a solar concentrator that has a planar primary reflector 122b and parabolic secondary reflector 124b. In all of the above figures, the rotational axis may be displaced from the surface of the solar concentrator, for example, by a mounting bracket (not specifically shown) joining the support elements 132 and solar concentrator 120, without departing from the scope of this invention.

[0052] Some advantages of the present exemplary embodiments are that the concentrator's trough shape has a natural torsion stiffness which is greater than that of a plane parabolic surface. Ribs or other stiffening elements can be added to the structure to further stiffen the structure. A clear cover 136 can be placed over the top of the exemplary solar concentrator to increase the stiffness of the apparatus and further help keep the reflective surfaces clean. The resulting exemplary double reflecting solar concentrator is relatively low in overall height when compared to prior art linear solar concentrators.

[0053] To manufacture an exemplary double reflecting solar concentrator the parabolic primary surface can be rolled or formed. The secondary reflective surface is planar and can be formed from the same piece of metal as the primary surface by being folded at the lower corner.

[0054] The fixed receiver and plumbing provide additional manufacturing and operating cost savings. As the sun changes position throughout the day or year the exemplary solar concentrator must move so that the sun rays are always incident on the concentrator at the same angle. The exemplary solar concentrator rotates substantially about the focal line of the concentrator. The focal line can be just off the rotational axis. Thus, the solar collectors (PV's) may be fixed on or near the surface of the primary reflective surface along the focal line. Furthermore, the plumbing which cools the solar collectors may flow through or near the fixed rotational axis of solar collector thereby eliminating a need for flexible plumbing.

[0055] Although various preferred embodiments of the present double reflecting solar concentrator have been shown and described, it will be appreciated by those skilled in the art that changes may be made to these embodiments without departing from the principles and the spirit of the invention, the scope of which is defined in the appended claims.

Claims

1. A solar concentrator comprising:

a substantially planar primary reflective surface; and

a secondary reflective surface having a substantially parabolic curvature, the secondary reflective surface positioned adjacent to the primary reflective surface such that at least a portion of the light incident on the primary reflective surface is reflected to the secondary reflective surface and reflected from the secondary reflective surface to a focal line substantially on the primary reflective surface.

2. The solar concentrator of

claim 1 wherein the primary reflector is positioned relative to the secondary reflector such that light incident on the primary reflector is reflected substantially parallel to a line between the directrix of the secondary reflector and the focus of the secondary reflector.

3. The solar concentrator of

claim 1 further comprising a support system for rotating said solar concentrator about a rotational axis that is substantially parallel to the focal line and near the primary reflector.

4. The solar concentrator of

claim 3 wherein the rotational axis is near the focal line.

5. The solar concentrator of

claim 3 wherein the rotational axis is between the focal line and the secondary reflector.

6. The solar concentrator of

claim 1 wherein the rotational axis is substantially on the secondary reflector.

7. The solar concentrator of

claim 1 wherein the primary and secondary reflectors are adjoining.

8. The solar concentrator of

claim 1 further comprising a solar receiver on the focal line.

9. A solar concentrator assembly comprising:

a parabolic reflector having a parabolic curvature;

a planar reflector being substantially planar and positioned adjacent to the parabolic reflector;

a focal line on one of the parabolic and the planar reflectors; and

a support structure that supports the parabolic and the planar reflectors to rotate together about a rotational axis substantially parallel to the focal line.

10. The solar concentrator assembly of

claim 9 wherein the rotational axis is near the focal line.

11. The solar concentrator assembly of

claim 10 wherein the focal line is substantially on the parabolic reflector.

12. The solar concentrator assembly of

claim 10 wherein the focal line is substantially on the planar reflector.

13. The solar concentrator assembly of

claim 9 wherein the focal line is substantially on the parabolic reflector and the rotational axis is between the focal line and the planar reflector.

14. The solar concentrator assembly of

claim 9 wherein the parabolic and the planar reflectors are adjoining.

15. The solar concentrator assembly of

claim 9 further comprising a solar receiver on the focal line.