Fluid delivery system
The invention provides a fluid delivery system, including a mounting structure, a plurality of rows of locator alignment components secured to the mounting structure, a plurality of rows of fluid connecting pieces, each having inlet and outlet ports and a fluid communication passage interconnecting the ports, the fluid connecting pieces being arranged in pairs, each pair including two of the fluid connecting pieces located next to one another in a respective row of fluid connecting components, the fluid connecting pieces of each pair being releasably held by and aligned relative to one another by a respective one of the locator alignment components, and a plurality of manifold pieces extending transverse to the rows of fluid connecting pieces, at least one manifold piece having a manifold passage with a center line crossing over a center line interconnecting the farthest ports of one of the pairs and being removable without removing the locator alignment component by which the respective pair is held from the mounting structure.
The present patent application claims priority from provisional patent application No. 60/458,115, filed on Mar. 26, 2003, which is incorporated herein by reference in its entirety.
BACKGROUND OF THE INVENTION1). Field of the Invention
This invention relates to a fluid delivery system, or fluid delivery system, of the kind that may include interconnected fluid control components such as valves, regulators, mass flow controllers, filters, and pressure transducers.
2). Discussion of Related Art
Fluid delivery systems, also known as fluid delivery systems, are used in, for example, semiconductor processing systems to provide predetermined gases or mixtures of gases at predetermined flow rates and predetermined pressures into a processing chamber. Various supply gases are connected to inlets of such a manifold, and one or more outlets of the manifold are connected to the processing chamber. Such a manifold system usually includes components such as valves, regulators, mass flow controllers, filters, and pressure transducers that are connected to one another over a two-dimensional area in a manner that will ensure delivery of the desired gases or mixtures of gases at the desired flow rates and pressures to the processing chamber.
Fluid delivery systems are frequently in the form of smaller components that can be mounted to a base mounting structure in a modular fashion to create a desired flow pattern between fluid control components. It has been found that maintenance to such systems is usually extremely cumbersome because the replacement of a single piece may require disassembly and reassembly of a large number of pieces, and usually involves the breaking of a large number of seals that are expensive to replace.
SUMMARY OF THE INVENTIONThe invention provides a fluid delivery system, including a mounting structure, a plurality of rows of locator alignment components secured to the mounting structure, a plurality of rows of fluid connecting pieces, each having inlet and outlet ports and a fluid communication passage interconnecting the ports, the fluid connecting pieces being arranged in pairs, each pair including two of the fluid connecting pieces located next to one another in a respective row of fluid connecting components, the fluid connecting pieces of each pair being releasably held by and aligned relative to one another by a respective one of the locator alignment components, and a plurality of manifold pieces extending transverse to the rows of fluid connecting pieces, at least one manifold piece having a manifold passage with a center line crossing over a center line interconnecting the farthest ports of one of the pairs and being removable without removing the locator alignment component by which the respective pair is held from the mounting structure.
The locator alignment components may be arranged in sets, each set including two of the locator alignment components next to one another in a respective row of locator alignment components, and each fluid connecting piece being held by both locator alignment components in a respective set.
A gap may be defined between fluid connecting pieces of a respective pair, the manifold piece being removable out of the gap without removal of the pair from the locator alignment component holding the pair.
The system may further include a plurality of locator alignment fasteners removably fastening the locator alignment pieces to the mounting structure.
The locator alignment components may, for example, be cradles. Each cradle may prevent movement of the fluid connecting pieces of a respective pair in x, y, and θ.
The system may further include a plurality of fluid control components placed in flow communication with one another through the fluid communication passages and the manifold passages.
One of the fluid control components may have an inlet passage connected to an outlet port of one of the connecting pieces of a pair, and an outlet passage connected to an inlet port of another one of the connecting pieces of the respective pair.
The fluid control components may include at least one of a valve, a regulator, a mass flow controller, a filter, and a pressure transducer.
The ports of each respective fluid connecting piece may be located into the same side of the respective fluid connecting piece.
The system may further include at least one fluid T-piece having at least three ports and at least one fluid communication passage interconnecting all three ports, the T-piece being releasably held and aligned relative to one of the locator alignment components, one of the ports of the fluid T-piece being connected to the manifold piece.
The system may further include at least one fluid elbow piece having at least two ports and at least one fluid communication passage interconnecting both ports, the elbow piece being releasably held and aligned relative to one of the locator alignment components, one of the ports of the fluid elbow piece being connected to the manifold piece.
A gap may be defined between the fluid connecting pieces of a respective pair, and the system may further include a purge piece between the fluid connecting pieces of the respective pair, having at least two ports, one of which is connected to the manifold piece.
The system may further include a locator end piece holding and aligning one of the fluid connecting components and being smaller than the locator alignment components.
The invention also provides a fluid delivery system, including a mounting structure, at least three locator components secured to the mounting structure, at least three pairs of fluid connecting pieces, each having inlet and outlet ports and a fluid communication passage interconnecting the ports, each respective pair being releasably held and aligned by a respective one of the locator pieces, and a plurality of manifold pieces having a manifold passage having a center line crossing over a line interconnecting the two farthest ports of the fluid connecting pieces and being removable without removing any of the three locator components.
BRIEF DESCRIPTION OF THE DRAWINGSThe invention is further described by way of example with reference to the accompanying drawings, wherein:
The base mounting plate 12 has six cradle mounting openings 26 formed therein. Six nuts 28 are welded to a bottom surface of base mounting plate 12. Each nut 28 has a threaded hole which is aligned with a respective one of the cradle mounting openings 26.
Referring to
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A respective one of the locator fastener screws 16 is subsequently inserted into each respective one of the base plate mounting openings 40, a cradle mounting opening 26, and then is screwed into one of the nuts 28. The locator alignment cradles 14 are thereby secured to the base mounting plate 12. Although there should be little need to remove the locator alignment cradles 14 for maintenance purposes, the locator alignment cradles 14 can still be removed by undoing the locator fastener screws 16, for example for purposes of removing some of the locator alignment cradles 14 or rearranging the locator alignment cradles 14 in a modular fashion.
Referring to
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The fluid delivery system 10 further includes a fluid T-piece 74, a manifold piece 76, and a purge piece 78.
Referring to
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The fluid T-piece 74, together with the manifold piece 76 and the purge piece 78, can be inserted downward into the locator alignment cradles 14. The fluid T-piece 74 fits on two of the cradles 14 in the same manner as one of the fluid connecting blocks 18, except that the fluid T-piece 74 extends further to the left over its cradle 14 than one of the fluid connecting blocks 18. The manifold piece 76 extends through the gaps (68 in
Referring again to
An advantage of the invention is that the fluid delivery system 10 is easily maintained. The manifold piece 76 can, for example, be replaced by simply removing any fluid control pieces located over the manifold piece 76 and then lifting the manifold piece 76 together with the fluid T-piece 74 and the purge piece 78 out of the locator alignment cradles 14. There is thus no need to remove any of the locator alignment cradles 14 or any of the fluid connecting blocks 18 in order to replace the manifold piece 76, even though a center line of the manifold piece 76 crosses over one of the rows 70.
FIGS. 13 to 15 illustrate elbow pieces 130, 132, and 134 respectively. The elbow pieces 130, 132, and 134 are typically located at an end of a particular row. Each elbow piece 130, 132, and 134 has a single port 54 in an upper surface thereof, so that flow in an x-direction is terminated. Ports 136 allow for flow in a y-direction into or out of the elbow pieces 130, 132, or 134.
Other embodiments of the invention may also be used to flow fluids other than gases, such as liquids. The components of the fluid delivery system may be sized and shaped differently to accommodate different designs of fluid control components utilizing different sealing interfaces. A complete fluid delivery system need not include the manifold pieces and comprise a row of locator alignment cradles, fluid connecting pieces, and fluid control components.
While certain exemplary embodiments have been described and shown in the accompanying drawings, it is to be understood that such embodiments are merely illustrative and not restrictive of the current invention, and that this invention is not restricted to the specific constructions and arrangements shown and described since modifications may occur to those ordinarily skilled in the art.
Claims
1-15. (canceled)
16. A fluid delivery system comprising:
- a mounting structure;
- a plurality of locator components secured to the mounting structure;
- a plurality of rows of fluid connecting pieces, each fluid connecting piece having inlet and outlet ports and a fluid communication passage interconnecting the ports, the fluid connecting pieces being arranged in pairs, each respective pair being releasably held and aligned by a respective one of the locator components such that a line interconnecting the two farthest ports of the pair extends in a first direction; and
- at least one manifold piece extending between adjacent rows of the fluid connecting pieces, having a manifold passage having a center line extending in a second direction and being removable without removing any of the locator components, the second direction being transverse to the first direction.
17. The fluid delivery system of claim 16, wherein the at least one manifold piece is removable without removing any of the fluid connecting pieces.
18. The fluid delivery system of claim 16, where second direction is transverse to the line interconnecting the two farthest ports of one of the pairs of fluid connecting pieces.
19. The fluid delivery system of claim 18, wherein the center line of the manifold passage crosses over the line interconnecting the two farthest ports of the pair of fluid connecting pieces.
20. The fluid delivery system of claim 16, wherein a gap is defined between the fluid connecting pieces of a respective pair, the manifold piece extending through the gap and being removable out of the gap without removal of the pair of fluid connecting pieces from the locator component holding the pair.
21. The fluid delivery system of claim 16, further comprising a plurality of locator fasteners removably fastening the locator components to the mounting structure.
22. The fluid delivery system of claim 21, wherein the mounting structure has first and second sides, and the locator fasteners are screws inserted into the mounting structure from the first side thereof.
23. The fluid delivery system of claim 22, further comprising a plurality of fluid control components placed in flow communication with one another through the fluid communication passages and the manifold passage.
24. The fluid delivery system of claim 23, wherein the fluid control components include at least one of a valve, a regulator, a mass flow controller, a filter, and a pressure transducer.
25. A fluid delivery system comprising:
- a mounting structure extending in x- and y-directions;
- at least three locator components spaced from one another in the y-direction and secured to the mounting structure;
- a plurality of fluid connecting pieces, each having inlet and outlet ports and a fluid communication passageway interconnecting the ports, a respective pair of the fluid connecting pieces being aligned in the x-direction and being releasably held and fixed relative to one another in an x-y plane by a respective one of the locator components; ands
- a plurality of manifold pieces, each having a manifold passage having a center line extending in the y-direction and crossing over a line extending in the x-direction and interconnecting the two farthest ports of one of the pairs of fluid connecting pieces, the manifold pieces being removable without removing any of the three locator components.
26. The fluid delivery system of claim 25, wherein the manifold pieces are removable without removing any of the fluid connecting pieces.
27. The fluid delivery system of claim 25, wherein the fluid connecting pieces are removable without removing any of the manifold pieces.
28. The fluid delivery system of claim 27, wherein the fluid connecting pieces are removable without removing any of the three locator components.
29. The fluid delivery system of claim 25, wherein wherein a gap is defined between at least one pair of the fluid connecting pieces, and one of the manifold pieces extends through the gap.
30. The fluid delivery system of claim 25, wherein the mounting structure has first and second sides, and further comprising a plurality of fastener screws removably fastening the locator components to the mounting structure, the fastener screws being inserted into the mounting structure from the first side.
31. The fluid delivery system of claim 25, further comprising a plurality of fluid control components including at least one of a valve, a regulator, a mass flow controller, a filter, and a pressure transducer.
32. A fluid delivery system comprising:
- a mounting structure having first and second opposing sides;
- at least one locator component on the first side of the mounting structure;
- a plurality of fluid connecting pieces having inlet and outlet ports and a fluid communication passage interconnecting the ports and being releasably held and aligned by the at least one locator component;
- at least one fluid control component connected to the at least one locator component; and
- a plurality of fasteners securing the at least one locator component to the mounting structure and the at least one fluid control component to at least one of the at least one locator component and the mounting structure, each fastener being inserted into the mounting structure from the first side thereof.
33. The fluid delivery system of claim 32, wherein the fasteners each have a first portion with a first width and a second portion with a second width, the first width being greater than the second width, at least the first portion of each fastener being located on the first side of the mounting structure.
34. The fluid delivery system of claim 33, wherein the fasteners are screws that are threaded into the mounting structure from the first side of the mounting structure.
35. A fluid delivery system comprising:
- a mounting structure;
- at least one locator component secured to the mounting structure, the at least one locator component having a base portion and a plurality of alignment formations extending from the base portion;
- a plurality of fluid connecting pieces having inlet and outlet ports and a fluid communication passage interconnecting the ports and being releasably held and aligned by the at least one locator component, each fluid connecting piece being positioned between the alignment formations, a line interconnecting the two farthest ports of the plurality of fluid connecting pieces extending in a first direction;
- at least one manifold piece positioned between the alignment formations and having a manifold passage with a center line extending in a second direction, the second direction being transverse to the first direction; and
- at least one fluid control component removably connected to the at least one locator component over the fluid connecting pieces and the at least one manifold piece, the at least one fluid control component being in flow communication with at least one of the fluid communication passages and the manifold passage.
36. The fluid delivery system of claim 35, wherein the fluid connecting pieces and the at least one manifold are removable after removing the fluid control component.
37. The fluid delivery system of claim 35, wherein the at least one locator component includes a first channel extending in the first direction between the alignment formations and a second channel extending in the second direction between the alignment formations, the fluid connecting pieces being at least partially positioned in the first channel, and the at least one manifold piece being positioned at least partially in the second channel.
38. The fluid delivery system of claim 37, wherein each of the alignment formations extend from a respective corner of the base portion of the at least one locator component.
39. The fluid delivery system of claim 38, wherein the at least one fluid control component is removably connected to the alignment formations and secures the fluid connecting pieces and the at least one manifold piece between the alignment formations.
40. A fluid delivery system comprising:
- a mounting structure;
- a pair of fluid connecting pieces on the mounting structure, each connecting piece having inlet and outlet ports and a fluid communication passage interconnecting the ports, a gap being defined between the fluid connecting pieces;
- a manifold piece having a manifold passage extending through the gap between the fluid connecting pieces, the manifold piece being removable without removing either of the fluid connecting pieces; and
- a fluid control component removably mounted to the mounting structure, the fluid control component having an inlet port and an outlet port, the inlet port of the fluid control component being connect to the outlet port of one of the fluid connecting pieces and the outlet port of the fluid control component being connected to the inlet port of the other fluid connecting piece.
41. The fluid delivery system of claim 40, wherein the fluid connecting pieces are removable without removing the manifold piece.
42. The fluid delivery system of claim 41, wherein the fluid connecting pieces and the manifold piece are positioned between the mounting structure and the fluid control component.
43. A locator alignment component for a fluid delivery system comprising:
- a base portion; and
- four alignment formations extending upwardly from the base portion, the alignment formations defining a first channel extending in a first direction and a second channel extending in a second direction, each alignment formation having an opening in an upper surface thereof.
44. The locator alignment component of claim 43, wherein each of the alignment formations extends from the base portion from a respective corner of the base portion.
45. The locator alignment component of claim 44, wherein the base portion has first and second opposing sides and the fasteners each have a first portion with a first width and a second portion with a second width, the first width being greater than the second width, at least the first portion of each fastener being located on the first side of the base portion.
46. A locator alignment component for a fluid delivery system comprising:
- a base portion having a surface with a plurality of first and second openings therein, the first openings being on a first portion of the surface and having a first width and the second openings being on a second portion of the surface and having a second width; and
- a plurality of alignment formations, each alignment formation extending from a respective corner of the base portion, a first channel being defined between the alignment formations and extending in a first direction, a second channel being defined between the alignment formations and extending in a second direction, the first channel being positioned over the first portion of the surface of the base portion and the second channel being positioned over the second portion of the surface of the base portion.
47. The locator alignment component of claim 46, wherein the first and second portions of the surface of the base portion partially overlap.
48. The locator alignment component of claim 47, wherein each alignment formation comprises a third opening in an upper surface thereof, the third openings having a third width, the third width being approximately the same as the second openings, and wherein the second and third widths are greater than the first width.
49. A fluid connecting piece for a fluid delivery system comprising:
- a main body having an upper, a lower, and a plurality of side surfaces, first and second openings in the upper surface thereof, a third opening one of the side surfaces thereof, and a fluid communication passage therethrough interconnecting the first, second, and third openings; and
- a plurality of alignment formations extending from the lower surface of the main body.
50. The fluid connecting piece of claim 49, wherein the first opening is at a first end of the main body, and the third opening is at a second end of the main body.
51. The fluid connecting piece of claim 50, wherein the main body further comprises a fourth opening in another one of the side surfaces opposing the side surface with the third opening, the fluid communication passage interconnecting the first, second, third, and fourth openings.
52. The fluid connecting piece of claim 51, wherein the alignment formations are pins extending from the lower surface of the main body.
Type: Application
Filed: Mar 2, 2005
Publication Date: Aug 18, 2005
Inventor: Kevin Bennett (Santa Clara, CA)
Application Number: 11/071,410