HEAT TRANSFERRING MODULE AND MANUFACTURING METHOD THEREOF
A heat transferring module includes a first conductor plate, a second conductor plate, a working fluid and a reinforcing layer. The second conductor plate is connected to the first conductor plate to form a cavity. The working fluid is located in the cavity. The reinforcing layer is formed on an outer surface of at least one of the first conductor plate and the second conductor plate, wherein at least one of the first conductor plate and the second conductor plate has a capillary structure. The capillary structure is located on an inner surface of at least one of the first conductor plate and the second conductor plate, and a structural strength of the reinforcing layer is greater than a structural strength of the first conductor plate and a structural strength of the second conductor plate. In addition, a manufacturing method of a heat transferring module is also provided.
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This application claims the priority benefit of U.S. provisional application Ser. No. 62/744,655, filed on Oct. 12, 2018. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
BACKGROUND Technical FieldThe application relates to a heat transferring device and more particularly, to a heat transferring module.
Description of Related ArtIn recent years, along with development of the technology industry, information products, such as notebook computers, tablet computers, mobile phones, or other electronic devices, have been widely used in daily life. Electronic devices are diverse in their styles and functions, and the convenience and the usefulness enable the popularity of those electronic devices. A central processing unit (CPU), a processing chip, or other electronic elements are disposed in an electronic device, and heat is generated during the operation of the electronic elements. However, as a volume of the electronic device is reduced, the electronic elements are disposed more and more densely, so that an issue of heat accumulation inside the electronic device becomes more and more difficult to handle and usually causes a crash to the electronic device due to heat. Thus, improvement of heat dissipation becomes more and more important.
Currently, a maximum thickness of an ordinary vapor chamber is about 1 mm or more and not applicable to a miniaturized electronic device. In a preferred condition, the miniaturized electronic device requires a thin vapor chamber with a maximum thickness less than 0.5 mm therein side. However, a material currently adopted by the vapor chamber is copper, a titanium alloy or aluminum. However, it may result in insufficient structural strength in a scenario that copper or aluminum is used as the material, while an issue of high cost may occur in a scenario that the titanium alloy is used as the material.
SUMMARYThe application provides a heat dissipation module, capable of improving structural rigidity.
The application provides a heat transferring module, including a first conductor plate, a second conductor plate, a working fluid and a reinforcing layer. The second conductor plate is connected to the first conductor plate to form a cavity. The working fluid is located in the cavity. The reinforcing layer is formed on an outer surface of at least one of the first conductor plate and the second conductor plate, wherein at least one of the first conductor plate and the second conductor plate has a capillary structure. The capillary structure is located on an inner surface of at least one of the first conductor plate and the second conductor plate, and a structural strength of the reinforcing layer is greater than a structural strength of the first conductor plate and a structural strength of the second conductor plate.
The application further provides a manufacturing method of a heat transferring module, including steps of providing a first conductor plate and a second conductor plate; etching at least one of the first conductor plate and the second conductor plate to form a capillary structure; combining the first conductor plate and the second conductor plate to form a cavity; forming a reinforcing layer on an outer surface of at least one of the first conductor plate and the second conductor plate, wherein a structural strength of the reinforcing layer is greater than a structural strength of at least one of the first conductor plate and the second conductor plate; and vacuuming the cavity and providing a working fluid to the cavity.
To sum up, in the heat transferring module and the manufacturing method thereof provided by the application. The reinforcing layer having the structural strength greater than that of each of the first conductor plate and the second conductor plate is formed on the outer surface of at least one of the first conductor plate and the second conductor plate. Thus, when the first conductor plate and the second conductor plate are combined together, a preferable heat transfer effect can brought by the capillary structure, and a preferable structural stability can be brought by the reinforcing layer.
To make the above features and advantages of the invention more comprehensible, embodiments accompanied with drawings are described in detail below.
In the present embodiment, the heat transferring module 100 includes a first conductor plate 110, a second conductor plate 120, a working fluid F and a reinforcing layer 130. The first conductor plate 110 and the second conductor plate 120 are connected to each other to form a cavity G, and the working fluid F is located in the cavity. A thickness of the first conductor plate 110 ranges between 0.1 mm and 0.4 mm, and a thickness of the second conductor plate ranges between 0.1 mm and 0.4 mm. In the present embodiment, the thickness of the first conductor plate 110 is 0.4 mm, and the thickness of the first conductor plate 110 is 0.1 mm. In the present embodiment, a material of the first conductor plate 110 and the second conductor plate 120 includes a copper alloy. However, in other embodiments, a material of at least one of the first conductor plate 110 and the second conductor plate 120 is selected from a group consisting of copper, aluminum and titanium, but the application is not limited thereto. A shape of at least one of the first conductor plate 110 and the second conductor plate 120 may be formed by stamping design, so as to form the cavity G after the first conductor plate 110 and the second conductor plate 120 are combined. In the present embodiment, a method of connecting the first conductor plate 110 and the second conductor plate 120 to each other is, for example, welding, but the application is not limited thereto.
To be detailed, at least one of the first conductor plate 110 and the second conductor plate 120 has a capillary structure P, and this capillary structure P is located on an inner surface of at least one of the first conductor plate 110 and the second conductor plate 120. For example, in the present embodiment, the thickness of the first conductor plate 110 is greater than the thickness of the second conductor plate 120, and thus, the first conductor plate 110 may be designed with the capillary structure P, as illustrated in
Specifically, during the process of heat dissipation, the heat of the heating element is transferred to the heat transferring module 100, and the working fluid F which is more adjacent to the heating element is heated and evaporated into a gas which flows upward and fills up the entire cavity G. When the evaporated working fluid F flows to a location which is relatively far away from the heating element, as this location has a relatively low temperature, the working fluid F, after exchanging heat with another medium (e.g., the capillary structure P, the first conductor plate 110, the second conductor plate 120 or cool air) and being condensed into a liquid, flows back by the capillarity phenomenon of the first conductor plate 110 and the second conductor plate 120. The evaporation and condensation operations are repeatedly performed inside the cavity G. Thus, the heat transferring module 100 may dissipate the heat generated by the heating element to other media.
The reinforcing layer 130 is formed on an outer surface of at least one of the first conductor plate 110 and the second conductor plate 120, and a structural strength of the reinforcing layer 130 is greater than a structural strength of the first conductor plate 110 and a structural strength of the second conductor plate 120. Thus, the structural strength of at least one of the first conductor plate 110 and the second conductor plate 120 may be improved, such that the thickness of at least one of the first conductor plate 110 and the second conductor plate 120 may be reduced for being used in manufacturing a thin vapor chamber.
To be detailed, a material of the reinforcing layer 130 includes a tungsten-nickel alloy or a nickel-cobalt alloy, and, in the present embodiment, the reinforcing layer 130 is formed on the outer surface of the second conductor plate 120 by means of electroplating. In other words, the reinforcing layer 130 is an electroplated reinforcing layer. In this way, the structural strength of the second conductor plate 120 may be further improved. It is to be mentioned that in the heat transferring module 100, two conductor plates which respectively include a thick one and a thin one may be selected to serve as the first conductor plate 110 and the second conductor plate 120, the thicker conductor plate is etched to form the capillary structure P, and the thinner conductor plate is electroplated to form the reinforcing layer 130. The relative thickness and the manufacturing process of each of the first conductor plate 110 and the second conductor plate 120 are not limited in the application. In this way, when the first conductor plate 110 and the second conductor plate 120 are combined together, a preferable heat transfer effect may be brought by the capillary structure P, and a preferable structural stability may be brought by the reinforcing layer 130.
To be detailed, in the present embodiment, each of the first conductor plate 110A and the second conductor plate 120A has a thickness of 0.25 mm, and the first conductor plate 110A and the second conductor plate 120A are respectively etched to form a first capillary structure P1 and a second capillary structure P2. In other words, the first capillary structure P1 is formed by a part of the first conductor plate 110A, and the second capillary structure P2 is formed by a part of the second conductor plate 120A. The reinforcing layer 130 includes a first reinforcing layer 130_1 and a second reinforcing layer 130_2. The first reinforcing layer 130_1 is formed on an outer surface of the first conductor plate 100A, and the second reinforcing layer 130_2 is formed on an outer surface of the second conductor plate 120A. Thus, when the first conductor plate 110A and the second conductor plate 120A are combined, a preferable heat transfer effect may be brought by the first capillary structure P1 and the second capillary structure P2, and a preferable structural stability may be brought by the first capillary structure P1 and the second capillary structure P2.
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In view of the foregoing, in the heat transferring module and the manufacturing method thereof provided by the application, the reinforcing layer having the structural strength greater than that of each of the first conductor plate and the second conductor plate is formed on the outer surface of at least one of the first conductor plate and the second conductor plate. Thus, when the first conductor plate and the second conductor plate are combined together, a preferable heat transfer effect can brought by the capillary structure, and a preferable structural stability can be brought by the reinforcing layer.
Although the invention has been described with reference to the above embodiments, the invention is not limited to the above embodiments. It is apparent to one of ordinary skill in the art that modifications and variations to the described embodiments may be made without departing from the spirit and scope of the invention. Accordingly, the scope of the invention will be defined by the attached claims. What is claimed is:
Claims
1. A heat transferring module, comprising:
- a first conductor plate;
- a second conductor plate, connected to the first conductor plate to form a cavity;
- a working fluid, located in the cavity; and
- a reinforcing layer, formed on an outer surface of at least one of the first conductor plate and the second conductor plate, wherein at least one of the first conductor plate and the second conductor plate has a capillary structure, the capillary structure is located on an inner surface of the at least one of the first conductor plate and the second conductor plate, and a structural strength of the reinforcing layer is greater than a structural strength of the first conductor plate and a structural strength of the second conductor plate.
2. The heat transferring module according to claim 1, wherein a material of the first insulating layer comprises a tungsten-nickel alloy or a nickel-cobalt alloy.
3. The heat transferring module according to claim 1, wherein the reinforcing layer is an electroplated reinforcing layer.
4. The heat transferring module according to claim 1, wherein the reinforcing layer comprises a first reinforcing layer and a second reinforcing layer, the first reinforcing layer is formed on the outer surface of the first conductor plate, and the second reinforcing layer is formed on the outer surface of the second conductor plate.
5. The heat transferring module according to claim 1, wherein a material of at least one of the first conductor plate and the second conductor plate is selected from a group consisting of copper, aluminum and titanium.
6. The heat transferring module according to claim 1, wherein a maximum thickness of the heat transferring module is less than or equal to 0.5 mm.
7. The heat transferring module according to claim 1, wherein a thickness of the first conductor plate ranges between 0.1 mm and 0.4 mm, and a thickness of the second conductor plate ranges between 0.1 mm and 0.4 mm.
8. The heat transferring module according to claim 1, wherein the capillary structure comprises a first capillary structure and a second capillary structure, the first capillary structure is formed by a part of the first conductor plate, and the second capillary structure is formed by a part of the second conductor plate.
9. A manufacturing method of a heat transferring module, comprising:
- providing a first conductor plate and a second conductor plate;
- etching at least one of the first conductor plate and the second conductor plate to form a capillary structure;
- combining the first conductor plate and the second conductor plate to form a cavity;
- forming a reinforcing layer on an outer surface of at least one of the first conductor plate and the second conductor plate, wherein a structural strength of the reinforcing layer is greater than that of at least one of the first conductor plate and the second conductor plate; and
- vacuuming the cavity and providing a working fluid to the cavity.
10. The manufacturing method of the heat transferring module according to claim 9, wherein among the steps, performing in sequence the steps of etching to form the capillary structure; combining the first conductor plate and the second conductor plate; and forming the reinforcing layer.
11. The manufacturing method of the heat transferring module according to claim 9, wherein among the steps, performing in sequence the steps of etching to form the capillary structure; forming the reinforcing layer; and combining the first conductor plate and the second conductor plate.
12. The manufacturing method of the heat transferring module according to claim 9, wherein among the steps, performing in sequence the steps of forming the reinforcing layer; etching to form the capillary structure; and combining the first conductor plate and the second conductor plate.
13. The manufacturing method of the heat transferring module according to claim 9, wherein a material of the first insulating layer comprises a tungsten-nickel alloy or a nickel-cobalt alloy.
14. The manufacturing method of the heat transferring module according to claim 9, wherein the method of forming the reinforcing layer on the outer surface of the at least one of the first conductor plate and the second conductor plate further comprises:
- forming the reinforcing layer on the outer surface of the at least one of the first conductor plate and the second conductor plate by means of electroplating.
15. The manufacturing method of the heat transferring module according to claim 9, wherein the reinforcing layer comprises a first reinforcing layer and a second reinforcing layer, and the method of forming the reinforcing layer on the outer surface of the at least one of the first conductor plate and the second conductor plate further comprises:
- forming the first reinforcing layer on the outer surface of the first conductor plate by means of electroplating; and
- forming the second reinforcing layer on the outer surface of the second conductor plate by means of electroplating.
16. The manufacturing method of the heat transferring module according to claim 9, wherein the capillary structure comprises a first capillary structure and a second capillary structure, and the method of etching the at least one of the first conductor plate and the second conductor plate to form the capillary structure further comprises:
- etching a part of the first conductor plate to form the first capillary structure; and
- etching a part of the second conductor plate to form the second capillary structure.
Type: Application
Filed: May 30, 2019
Publication Date: Apr 16, 2020
Applicant: HTC Corporation (Taoyuan City)
Inventors: Chih-Yao Kuo (Taoyuan City), Chin-Kai Sun (Taoyuan City), Chun-Lung Chu (Taoyuan City), Wei-Cheng Liu (Taoyuan City), Tien-Tso Liu (Taoyuan City), Shuo-Hsiu Chang (Taoyuan City)
Application Number: 16/425,953