PERSONAL CARE COMPOSITIONS INCLUDING A POLYURETHANE - POLYORGANOSILOXANE COPOLYMER

A polyurethane-polyorganosiloxane copolymer is useful as a film forming agent in personal care compositions, such as hair care compositions and skin care compositions.

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Description
CROSS REFERENCE TO RELATED APPLICATIONS

This application claims priority to U.S. Patent Application Ser. No. 62/396,323 filed on 19 Sep. 2016; U.S. Patent Application Ser. No. 62/396,328 filed on 19 Sep. 2016; and European Patent Application Serial No. 17305166.5 filed on 15 Feb. 2017. U.S. Patent Application Ser. No. 62/396,323; U.S. Patent Application Ser. No. 62/396,328; and European Patent Application Serial No. 17305166.5 are each herby incorporated by reference.

TECHNICAL FIELD

A polyurethane-polyorganosiloxane copolymer is useful in personal care compositions, such as hair care compositions and skin care compositions.

BACKGROUND

Silicone resins (such as MQ and MQ-T type resins) have been used as film forming agents in personal care compositions. These silicone resins may suffer from the drawback of providing insufficient abrasion resistance (resistance to wear off) to the personal care compositions, or in some other instances may be too brittle and develop cracks relatively easily. Polyurethanes are being used also for these applications. While they have better abrasion resistance they can suffer from inferior water resistance and other disadvantages as compared with silicone resins. There is an industry need for improved film forming agents for use in personal care compositions.

SUMMARY

This invention relates to a composition comprising a polyurethane-polyorganosiloxane copolymer and a carrier. The carrier can permit application to substrates such as skin, leather, hair, textiles, and/or other fibers. This invention also provides a method of using the polyurethane-polyorganosiloxane copolymer for treatment of such substrates. This invention further provides a method for using the the polyurethane-polyorganosiloxane copolymer as a film forming agent.

DETAILED DESCRIPTION

The polyurethane-polyorganosiloxane copolymer comprises units of formulae:

In the unit formula above, each RU is independently a monovalent aliphatically unsaturated hydrocarbon group. Each RU may have 2 to 13 carbon atoms. Each RU may be alkenyl or alkynyl, as defined below. Alternatively, each RU may be independently selected from alkenyl groups such as vinyl, allyl, butenyl, or hexenyl; alternatively vinyl or allyl.

Each RD is independently a divalent hydrocarbon group or a divalent halogenated hydrocarbon group, as defined below. Each RD may independently have 2 to 13 carbon atoms. Alternatively, each RD may be selected from alkylene such as ethylene or propylene, arylene such as phenylene, or alkaralkylene. Alternatively, each RD may be an alkylene group such as ethylene or propylene.

Each RM is independently a monovalent hydrocarbon group or a monovalent halogenated hydrocarbon group as defined below. Each RM may have 1 to 13 carbon atoms. Alternatively, each RM may be a monovalent hydrocarbon group free of aliphatic unsaturation. For example, each RM may be independently selected from alkyl such as methyl, ethyl, propyl, butyl or hexyl; aryl such as phenyl, or aralkyl such as tolyl, xylyl or phenyl-methyl. Alternatively, each RM may be methyl or phenyl, and alternatively each RM may be methyl.

Each RP is a divalent, trivalent, or tetravalent hydrocarbon group or a divalent, trivalent or tetravalent halogenated hydrocarbon group. Each RP may be a divalent, trivalent, or tetravalent hydrocarbon group; alternatively each RP may be a divalent hydrocarbon group, as described above for each RD.

Each RT is hydrogen or a monovalent hydrocarbon group. The monovalent hydrocarbon group for RT may have 1 to 13 carbon atoms. The monovalent hydrocarbon group for RT is group independently selected from alkyl such as methyl, ethyl, propyl, butyl, or hexyl; aryl such as phenyl; or aralkyl such as tolyl, xylyl, or phenyl-methyl. Alternatively, each RT may be methyl or phenyl. Alternatively each RT may be hydrogen or methyl.

Each subscript b is independently greater than or equal to 0. Alternatively, subscript b is 0 to 1,000,000; alternatively 0 to 200,000; alternatively 0 to 100,000; alternatively 0 to 50,000; alternatively 0 to 10,000; alternatively 0 to 5,000; alternatively 0 to 1,000; alternatively 0 to 500; and alternatively 0 to 100. Alternatively, subscript b is 1 to 100; alternatively 1 to 50; and alternatively 1 to 20. Alternatively, subscript b is 0 to 1. Alternatively, subscript b=1. Alternatively, subscript b=2. Alternatively, subscript b=3. Alternatively, subscript b=4. Alternatively, subscript b=5.

Subscript c≥0. Alternatively, subscript c is 0 to 200,000; alternatively 0 to 100,000; alternatively 0 to 50,000; alternatively 0 to 10,000; alternatively 0 to 5,000; alternatively 0 to 1,000; alternatively 0 to 500; alternatively 0 to 100; alternatively 0 to 50; alternatively 0 to 20; and alternatively 0 to 10. Alternatively, subscript c is 1 to 100; alternatively 1 to 50; alternatively 1 to 20; and alternatively 1 to 10.

Subscript i≥0. Alternatively, subscript i is 0 to 200,000; alternatively 0 to 100,000; alternatively 0 to 50,000; alternatively i is 0 to 10,000; alternatively 0 to 5,000; alternatively 0 to 1,000; alternatively 0 to 500; alternatively 0 to 100; alternatively 0 to 50; alternatively 0 to 20; and alternatively 0 to 10. Alternatively, subscript i is 1 to 100; alternatively 1 to 50; alternatively 1 to 20; and alternatively 1 to 10.

Subscript w1≥0. Alternatively, subscript w1 is 0 to 200,000; alternatively 0 to 50,000; alternatively 0 to 10,000; alternatively 0 to 5,000; alternatively w1 is 0 to 1,000; alternatively 0 to 500; alternatively 0 to 100; alternatively 0 to 50; alternatively 0 to 20; and alternatively 0 to 10. Alternatively, subscript w1 is 1 to 100; alternatively 1 to 50; alternativelyl to 20; and alternatively 1 to 10.

Subscript w2≥0. Alternatively, subscript w2 is 0 to 200,000; alternatively 0 to 50,000; alternatively 0 to 10,000; alternatively 0 to 5,000; alternatively 0 to 1,000; alternatively 0 to 500; alternatively 0 to 100; alternatively 0 to 50; alternatively 0 to 20; and alternatively 0 to 10. Alternatively, subscript w2 is 1 to 100; alternatively 1 to 50; alternatively 1 to 20; and alternatively 1 to 10.

Subscript w3≥0. Alternatively, subscript w3 is 0 to 200,000; alternatively 0 to 50,000; alternatively 0 to 10,000; alternatively 0 to 5,000; alternatively 0 to 1,000; alternatively 0 to 500; alternatively 0 to 100; alternatively 0 to 50; alternatively 0 to 20; and alternatively 0 to 10. Alternatively, subscript w3 is 1 to 100; alternatively 1 to 50; alternatively 1 to 20; and alternatively 1 to 10.

Subscript w4≥0. Alternatively, subscript w4 is 0 to 200,000; alternatively 0 to 50,000; alternatively 0 to 10,000; alternatively 0 to 5,000; alternatively 0 to 1,000; alternatively 0 to 500; alternatively 0 to 100; alternatively 0 to 50; alternatively 0 to 20; and alternatively 0 to 10. Alternatively, subscript w4 is 1 to 100; alternatively 1 to 50; alternatively 1 to 20; and alternatively 1 to 10.

A quantity (c+i+w1+w2+w3+w4)≥1. Alternatively, in one embodiment i=w2=w4=0, and a quantity (c+w1+w3)≥>1, for example, when the polyurethane-polyorganosiloxane copolymer is prepared using a carbinol terminated polyorganosiloxane, as described below. In an alternative embodiment, c=w1=w3=0, and a quantity (i+w1+w3)≥1, for example, when the polyurethane-polyorganosiloxane copolymer is prepared using an amine terminated polyorganosiloxane, as described below.

Each X is independently nitrogen (N), oxygen (O), or sulfur (S). Alternatively, X is Nor O. Alternatively, each X is N. Alternatively, each X is O. Subscript m=1 when X is N, and subscript l=1. Subscript m=O when X is O or S. When X is nitrogen, and subscript l=0; then subscript m is 0. Subscript l is 0 or 1 when X is N, and subscript l=1 when X is O or S. Subscript o=0 when X is O or S, and subscript o=1 when X is N.

Subscript q indicates the number of aliphatically unsaturated hydrocarbon groups at a terminus of the polymer. In the formula above, 0<q≤3. Alternatively, 1<q≤3, alternatively, 1≤q≤3, and alternatively 2≤q≤3.

Subscripts d, e, and h depend on the molecular weight of one of the siloxane segments in the copolymer and may be without limit (e.g., bound only by the molecular weights reachable by the state of the art of siloxane synthesis chemistry). However, subscript d may be 0 to 1,000,000; subscript e may be 0 to 1,000,000; subscript h may be 0 to 1,000,000, and with the proviso that a quantity (d+e+h)≥1. Subscript d≥0. Alternatively, subscript d>0. Alternatively, subscript d is 0 to 200,000, alternatively 0 to 100,000, alternatively 0 to 50,000, alternatively 0 to 10,000, alternatively 0 to 5,000, alternatively 0 to 1,000, alternatively 1 to 1,000, alternatively 1 to 500, and alternatively 1 to 200.

Subscript e≥0. Alternatively, subscript e is 0 to 1,000,000. Alternatively, subscript e is 0 to 200,000; alternatively 0 to 100,000; alternatively 0 to 50,000; alternatively 0 to 10,000; alternatively 0 to 5,000; and alternatively 0 to 1,000. Alternatively, subscript e is 1 to 1,000; alternatively 1 to 500; and alternatively 1 to 200. Alternatively, subscript e=0.

Subscript f indicates the number of urethane and/or urea units in the polyurethane-polyorganosiloxane copolymer. Subscript f≥1. Alternatively, subscript f is 1 to 1,500,000; alternatively 1 to 500,000; alternatively 1 to 200,000, alternatively 1 to 50,000, alternatively 1 to 10,000, alternatively 1 to 5,000, alternatively 1 to 1,000, alternatively 1 to 500, and alternatively 1 to 200.

Subscript g≥0. Alternatively, subscript g is 0 to 500,000; alternatively 0 to 200,000; alternatively 0 to 100,000; and alternatively 0 to 50,000. Alternatively, subscript g is 1 to 10,000; alternatively 1 to 5,000; alternatively 1 to 1,000; alternatively 1 to 500; and alternatively 1 to 200. Subscript k≥0. Alternatively, subscript k is 0 to 500,000; alternatively 0 to 200,000; alternatively 0 to 100,000; and alternatively 0 to 50,000. Alternatively, subscript g is 1 to 10,000; alternatively 1 to 5,000; alternatively 1 to 1,000; alternatively 1 to 500; and alternatively 1 to 200. A quantity (g+k)≥1. Alternatively, 1≤(g+k)≤1,000,000. Alternatively 1≤(g+k)≤500,000, alternatively 1≤(g+k)≤50,000, alternatively 1≤(g+k)≤10,000, alternatively 1≤(g+k)≤5,000, alternatively 1≤(g+k)≤500, and alternatively 1≤(g+k)≤100.

Subscript h is ≥0. Alternatively, subscript h is 0 to 1,000,000; alternatively 0 to 200,000; alternatively 0 to 100,000; alternatively 0 to 50,000; alternatively 0 to 10,000; alternatively 0 to 5,000; and alternatively 0 to 1,000. Alternatively, subscript h is 1 to 1,000; alternatively 1 to 500; and alternatively 1 to 200. Alternatively, subscript h=0.

Subscript j is ≥0. Alternatively, subscript jis 0 to 500,000; alternatively 0 to 200,000; alternatively 0 to 100,000; and alternatively 0 to 50,000. Alternatively, subscript j is 1 to 10,000; alternatively 1 to 5,000; alternatively 1 to 1,000; alternatively 1 to 500; and alternatively 1 to 200. Subscript j is ≥0 when a chain extender is used in making the copolymer.

Subscript s is ≥0. Alternatively, subscript s is 0 to 200,000; alternatively 0 to 150,000, alternatively 0 to 100,000; and alternatively 0 to 50,000. Alternatively, subscript s is 1 to 10,000; alternatively 1 to 5,000; alternatively 1 to 1,000; alternatively 1 to 500; and alternatively 1 to 200.

Subscript v is ≥0. Alternatively, subscript v is 0 to 200,000; alternatively, subscript v is 0 to 150,000; alternatively 0 to 100,000; and alternatively 0 to 50,000. Alternatively, subscript v is 1 to 10,000; alternatively 1 to 5,000; alternatively 1 to 1,000; alternatively 1 to 500; and alternatively 1 to 200.

Each subscript y1 is independently greater than or equal to 0. Alternatively, subscript y1 is 0 to 1,000,000; alternatively 0 to 200,000; alternatively 0 to 100,000; alternatively 0 to 50,000; alternatively 0 to 10,000; alternatively 0 to 5,000; alternatively 0 to 1,000; alternatively 0 to 500; and alternatively 0 to 100. Alternatively, subscript y1 is 1 to 100; alternatively 1 to 50; alternatively 1 to 20; and alternatively, subscript y1 is 0 to 1. Alternatively, subscript y1=0. Alternatively, subscript y1=1. Alternatively, subscript y1=2. Alternatively, subscript y1=3. Alternatively, subscript y1=4. Alternatively, subscript y1=5.

Subscript y2 is ≥0. Alternatively, subscript y2 is 0 to 500,000; alternatively 0 to 200,000; alternatively 0 to 100,000; and alternatively 0 to 50,000. Alternatively, subscript y2 is 1 to 10,000; alternatively 1 to 5,000; alternatively 1 to 1,000; alternatively 1 to 500; and alternatively 1 to 200. Subscript y2 is >0 when a chain extender is used in making the copolymer.

Alternatively, when subscripts l=m=k=s=v=l=j=w1=w2=w3=w4=e=h=0, the copolymer may have formula (I):

where RU, RD, and RM are as described above, each subscript a is independently 0 to 1,000,000, each subscript b is independently greater than or equal to 0, and subscript n is greater than or equal to 1. Alternatively, subscript a is 0 to 200,000, alternatively 0 to 100,000, alternatively 0 to 50,000, alternatively 0 to 10,000, alternatively 0 to 5,000, alternatively 0 to 1,000, alternatively 1 to 1,000, alternatively 1 to 500, alternatively 1 to 200, and alternatively 5 to 150. Subscript n is 1 to 1,500,000. Alternatively, subscript n is 1 to 500,000, and alternatively 1 to 200,000, alternatively 1 to 50,000, alternatively 1 to 10,000, alternatively 1 to 5,000, alternatively 1 to 1,000, alternatively 1 to 500, and alternatively 1 to 200. Each subscript b≥0. Alternatively, subscript b is 0 to 1,000,000. Alternatively, subscript b is 0 to 200,000. Alternatively, subscript b is 0 to 100,000. Alternatively, subscript b is 0 to 50,000. Alternatively, subscript b is 0 to 10,000. Alternatively, subscript b is 0 to 5,000. Alternatively, subscript b is 0 to 1,000. Alternatively, subscript b is 0 to 500. Alternatively, subscript b is 0 to 100. Alternatively, subscript b is 1 to 100. Alternatively, subscript b is 1 to 50. Alternatively, subscript b is 1 to 20. Alternatively, subscript b is 0 to 1. Alternatively, subscript b=0. Alternatively, subscript b=1. Alternatively, subscript b=2. Alternatively, subscript b=3. Alternatively, subscript b=4. Alternatively, subscript b=5.

Alternatively, the copolymer may have formula (II):

where RU, RD, subscript a, subscript b, subscript n are as described above for formula (I), each subscript y3 is 1 to 200,000, and subscript n1 is 1 to 1,500,000. Alternatively, subscript y3 is 1 to 100,000. Alternatively, subscript y3 is 1 to 50,000. Alternatively, subscript y3 is 1 to 10,000. Alternatively, subscript y3 is 1 to 5,000. Alternatively, subscript y3 is 1 to 1,000. Alternatively, subscript y3 is 1 to 500. Alternatively, subscript y3 is 1 to 100. Alternatively, subscript y3 is 1 to 100. Alternatively, subscript y3 is 1 to 50. Alternatively, subscript y3 is 1 to 20. Alternatively, subscript y3=2. Alternatively, subscript y3=5. Alternatively, subscript y3=9. Alternatively, subscript y3=20. Alternatively, subscript y3=40. Alternatively, subscript n1 is 1 to 500,000. Alternatively, subscript n1 is 1 to 200,000. Alternatively, subscript n1 is 1 to 50,000. Alternatively, subscript n1 is 1 to 10,000. Alternatively, subscript n1 is 1 to 5,000. Alternatively, subscript n1 is 1 to 1,000. Alternatively, subscript n1 is 1 to 500. Alternatively, subscript n1 is 1 to 200.

The polyurethane-polyorganosiloxane copolymer described above may be prepared by a method comprising:

i) reacting starting materials comprising:

a) an isocyanate compound, and

b) a polyorganosiloxane, thereby preparing a polyurethane-polyorganosiloxane prepolymer; and

ii) reacting the prepolymer prepared in step i) with a starting material comprising c) an endblocker having an average of one or more aliphatically unsaturated group per molecule; thereby preparing the polyurethane-polyorganosiloxane copolymer.

Alternatively, in a second embodiment, the polyurethane-polyorganosiloxane copolymer may be prepared by a method comprising:

i) reacting starting materials comprising:

a) an isocyanate compound, and

c) an endblocker having an average of one or more aliphatically unsaturated group per molecule, thereby preparing a urethane functional intermediate; and

ii) reacting the polyurethane functional intermediate prepared in step i) with a starting material comprising b) a polyorganosiloxane; thereby preparing the polyurethane-polyorganosiloxane copolymer.

In each embodiment of the method described above, b) the polyorganosiloxane may be b1) a carbinol terminated polyorganosiloxane, b2) an amine terminated polyorganosiloxane, or a mixture of both b1) and b2).

Alternatively, in each embodiment of the method described above, d) a chain extender may optionally be added as a starting material in addition to a) the isocyanate, b) the polyorganosiloxane, and c) the endblocker. Starting material d), the chain extender, may be added before, during, and/or after step i) in each embodiment of the method described above. In one embodiment, b) the polyorganosiloxane may be pre-reacted with d) the chain extender before reacting b) the polyorganosiloxane in the method. Alternatively, a) the isocyanate compound may be pre-reacted with d) the chain extender before reacting the a) isocyanate compound in the method.

In the method described above, a) the isocyanate compound has an average of one or more isocyanate groups per molecule. Alternatively, the isocyanate compound may have an average of two or more isocyanate groups per molecule. The isocyanate compound may have formula: R—(N═C═O)p, where R is a polyvalent hydrocarbon group or a polyvalent halogenated hydrocarbon group and subscript p is an integer representing the number of isocyanate groups per molecule. Subscript p is greater than or equal to 1. Alternatively subscript p is 2, 3, or 4; alternatively subscript p is 2 or 3; and alternatively, subscript p is 2. R is a divalent hydrocarbon group when subscript p is 2. R is a trivalent hydrocarbon group when subscript p is 3. R is a tetravalent hydrocarbon group when subscript p is 4.

The isocyanate compound is exemplified by monomeric isocyanates and polymeric isocyanates. Monomeric isocyanates include aromatic diisocyanates such as meta-tetramethyl xylene diisocyanate (TMXDI), toluene diisocyanate (TDI), phenylene diisocyanate, xylene diisocyanate, 1,5-naphthalene diisocyanate, chlorophenylene 2,4-diisocyanate, bitoluene diisocyanate, dianisidine diisocyanate, toluidine diisocyanate and alkylated benzene diisocyanates; aliphatic and cycloaliphatic isocyanates such as hexamethylene diisocyanate (HDI), hydrogenated methylene diphenyl diisocyanate (HMDI), 1-isocyanato-3-isocyanatomethyl-3,5,5-trimethyl-cyclohexane (isophorone diisocyanate, IPDI), and nonanetriisocyanate (TTI), methylene-interrupted aromatic diisocyanates such as methylene-diphenyl-diisocyanate, especially the 4,4′-isomer (MDI) including alkylated analogs such as 3,3′-dimethyl-4,4′-diphenyl-methane diisocyanate; hydrogenated materials such as cyclohexylene diisocyanate, 4,4′-methylenedicyclohexyl diisocyanate; mixed aralkyl diisocyanates such as the tetramethylxylyl diisocyanates, 1,4-bis(1-isocyanato-1,1′-dimethylmethyl) benzene, and polymethylene isocyanates such as 1,4-tetramethylene diisocyanate, 1,5-pentamethylene diisocyanate, 1,6-hexamethylene diisocyanate (HDI), 1,7-heptamethylene diisocyanate, 2,2,4- and 2,4,4-trimethylhexamethylene diisocyanate, 1,10-decamethylene diisocyanate, and 2-methyl-1,5-pentamethylene diisocyanate; vinylisocyanate; and combinations thereof.

Polymeric isocyanates include dimerized isocyanates uretdiones, uretidinediones and carbodiimide, trimerized isocyanates, isocyanurates, iminooxadiazine dione, uretonimine, and linear polymer α-Nylon; and derivatized isocyanates by reacting difunctional or multifunctional isocyanates with various compounds to form allophanate, or biuret compounds, or isocyanate functional urethane or other prepolymers. Some of the polyisocyanates are difunctional, i.e., having 2 isocyanate groups per molecule. Some have more than two isocyanate groups. An example is polymeric diphenylmethane diisocyanate, which is a mixture of molecules with two-, three-, and four- or more isocyanate groups, which may have an average functionality greater than two, commonly 2.7. Isocyanate functional compounds with isocyanate functionality greater than two may act as crosslinking sites. Commercially available isocyanate functional organic compounds are illustrated by Tolonate XIDT 70SB, an isophorone diisocyanate trimer (70% solids, 12.3 wt % NCO) sold by Rhodia (Cranbury, N.J.) and Desmodur N-100 polyisocyanate (available from Mobay Corp.).

Alternatively, a) the isocyanate compound may comprise a blocked isocyanate. The isocyanate group can be blocked by common blocking agents such as phenol, nonyl phenol, butanone oxime, caprolactam, and others. These blocked isocyanates can be released by any conventional means such as heating at a temperature above room temperature to react with chain extenders and polyorganosiloxanes to construct the polyurethane-polyorganosiloxane copolymer.

In the method described above, b1) the carbinol-functional polyorganosiloxane comprises units of formulae:

In this unit formula, each RM, RD, subscript b, subscript c, subscript w1, subscript w3, subscript d, subscript e, and subscript h are as described above. Examples of carbinol-functional polyorganosiloxanes are disclosed in WO2008/088491, U.S. Pat. Nos. 6,528,121, and 7,452,956. The carbinol groups may be at terminal positions, pendent positions, or both terminal and pendent positions in the carbinol-functional polyorganosiloxane. Alternatively, the carbinol groups may be at terminal positions.

Alternatively, b1) the carbinol-functional polyorganosiloxane may comprise an α,ω-difunctional polydiorganosiloxane of formula (II): RCRM2Si—RDX—(RM2SiO)rRDX—SiRM2RC, where, each RC is independently a carbinol functional group of formula HO—RD—(ORD)b— where subscript b, RM and RD are as described above, each RDX is independently selected from O or a divalent hydrocarbon group described above as RD, and subscript r represents the degree of polymerization of the carbinol-terminated polyorganosiloxane of formula (II). Subscript r>0. Alternatively, subscript r may be 1 to 1,000,000, alternatively 50 to 1,000, and alternatively 200 to 700. Alternatively, subscript r is 0 to 200,000, alternatively 0 to 200,000, alternatively 0 to 100,000, alternatively 0 to 50,000, alternatively 0 to 10,000, alternatively 0 to 5,000, alternatively 0 to 1,000, alternatively 1 to 1,000, alternatively 1 to 500, alternatively 1 to 200, and alternatively 5 to 150. Alternatively, each RDX is O.

The amine functional polyorganosiloxane comprises units of formulae:

and subscripts b, d, e, h, and i are as described above.

An exemplary amine terminated polyorganosiloxane comprises a terminal unit of formula

where Me represents a methyl group and Bu represents a butyl group; and further comprises one or more of (RM2SiO2/2)d(RMSiO3/2)e(SiO4/2)h, where RM, RD, and subscripts l, d, e, and h are as described above.

The endblocker is a compound having an average of more than one aliphatically unsaturated group per molecule, and said compound is selected from an amine compound, an alcohol, or a thiol compound. The endblocker may be selected from compounds of formulae:

or mixtures of compounds (III) and (IV), where RU, RP, RD, and X and subscripts q, l, m, and o are as described above. The endblocker is added in an amount sufficient to provide a molar ratio of endblocker to isocyante (XH/N═C═O)<1.

Alternatively, the endblocker may be an amine compound. The amine compound may have formula RUZN(RD)2-zH, where RU is as described above, and subscript z>0, alternatively 0<z≤2, and alternatively z=2. Examples of suitable amine compounds for the endblocker include diethyl amine and diallyl amine.

The chain extender may be a dialcohol, of formula HO—RD—OH, a dihydroxyl compound, or RTz1NH2-z1—RD—NH2-z1RTz1, a diamine, where RD and RT are as defined above, z1 is 0 or 1. Suitable dialcohols include 1,3-butanediol; 1,4-butanediol; 1,6-hexanediol, 1,10-decanediol; 1,6-hexamethylenediol; 2,2-dimethyl-1,3-propanediol; 1,4-cyclohexanedimethylol; 1,1′-isopropylidine-bis-(p-phenylene-oxy)-di-2-ethanol; poly(tetrmethylene ether) glycol; and ethylene glycol. Alternatively, the chain extender may be a diamine containing 2 to 20 carbon atoms e.g., 1,2-diaminoethane; 1,4-diaminobutane; 1,2-propanediamine; hexamethylenediamine; diethylene diamine; 5-amino-1-(aminomethyl)-1,3,3-trimethylcyclohexane; 4,4′-methylene bis(cyclohexylamine); and ethanol amine. Alternatively, the chain extender may be a dithiol, a dicarboxylic acid, or a diepoxide. Suitable chain extenders are disclosed, for example, in U.S. Pat. Nos. 4,840,796 and 5,756,572.

After the reaction step ii) as described above, optionally the reaction product can be treated with an additional end blocker. This additional end blocker, e), can be such that it leaves an additional reactive group on the copolymer after end blocking reaction, or it leaves an unreactive group on the copolymer after the end blocking reaction. Suitable such end blockers for starting material e) include but are not limited to alcohols such ethanol, propanol, butanol, carboxylic acids such as acetic acid, and alcohols and carboxylic acids containing aliphatic unsaturation. Thio-alcohols, hydroxylamines, glycol, amino acids, and amino sugars are also suitable as additional endblocking agents. When isocyanate is present in molar excess during preparation of the copolymer, unreacted isocyanate can be present in the copolymer. Starting material e), the additional endblocker may be added to react with this residual isocyanate.

A solvent may be added during the method to prepare the polyurethane-polyorganosiloxane copolymer described herein. Any organic compound that will dissolve the polyurethane-polyorganosiloxane copolymer and that is relatively unreactive towards isocyanate, and amine and/or carbinol compounds is suitable as a solvent. Examples include aliphatic hydrocarbons, aromatic hydrocarbons, esters, ethers, ketones, and amides. Exemplary solvents include ethyl acetate, butyl acetate, methyl ethyl ketone, or tetrahydrofuran.

The amount of solvent to be used depends on the properties of the polyurethane-polyorganosiloxane copolymer including structure, molecular weight, and the particular method of copolymer preparation, and can be 0 to 99%. Generally for higher molecular weight copolymers especially when a high torque mixing mechanim will not be used, solvent may be added to reduce the viscosity and make the system easier to handle during performance of the method to make the polyurethane-polyorganosiloxane copolymer. If the molecular weight is relatively low and/or high torque mixing equipment such as a twin screw extruder is used, no solvent needs to be used. When solvent is used, the amount may be 0 to 99%, alternatively 0 to 80%, alternatively 1% to 60%, and alternatively 5% to 50%, based on the combined weights of all starting materials used.

Reacting b) the polyorganosiloxane with either the isocyanate compound or the isocyanate functional urea intermediate may be catalyzed by starting material g) a catalyst. Suitable catalysts include tertiary amines and metal salts, such as the salts of tin. Tin compounds are useful as catalysts herein include those where the oxidation state of the tin is either +4 or +2, i.e., tin (IV) compounds or tin (II) compounds. Examples of tin (IV) compounds include stannic salts such as dibutyl tin dilaurate, dimethyl tin dilaurate, di-(n-butyl)tin bis-ketonate, dibutyl tin diacetate, dibutyl tin maleate, dibutyl tin diacetylacetonate, dibutyl tin dimethoxide, carbomethoxyphenyl tin tris-uberate, dibutyl tin dioctanoate, dibutyl tin diformate, isobutyl tin triceroate, dimethyl tin dibutyrate, dimethyl tin di-neodecanoate, dibutyl tin di-neodecanoate, triethyl tin tartrate, dibutyl tin dibenzoate, butyltintri-2-ethylhexanoate, dioctyl tin diacetate, tin octylate, tin oleate, tin butyrate, tin naphthenate, dimethyl tin dichloride, a combination thereof, and/or a partial hydrolysis product thereof. Tin (IV) compounds are known in the art and are commercially available, such as Metatin® 740 and Fascat® 4202 from Acima Specialty Chemicals of Switzerland, Europe, which is a business unit of The Dow Chemical Company. Examples of tin (II) compounds include tin (II) salts of organic carboxylic acids such as tin (II) diacetate, tin (II) dioctanoate, tin (II) diethylhexanoate, tin (II) dilaurate, stannous salts of carboxylic acids such as stannous octoate, stannous oleate, stannous acetate, stannous laurate, stannous stearate, stannous naphthanate, stannous hexanoate, stannous succinate, stannous caprylate, and a combination thereof. Other metal salts are also suitable catalysts for this reaction. Examples include zinc salts such as zinc acetate and zinc naphthenate. Salts of lead, bismuth, cobalt, iron, antimony, and sodium, such as lead octoate, bismuth nitrate, and sodium acetate can also catalyze this reaction. In certain occasions organomercuric compounds can also be used. Optionally co-catalysts can also be used along with a primary catalyst. And a combination of two or more catalysts can be used, e.g., to provide either faster reaction than achievable with a single catalyst, or a better balanced reaction initiation time and finish time.

Starting material h) is an organic polyol. Suitable organic polyols are organic polymers containing two or more hydroxyl groups. The organic polyol for starting material h) may be a polyether polyol, a polyester polyol, a polyacrylate polyol, a polycaprolactone polyol, a polyurethane polyol, a polycarbonate polyol, polybutadiene diol, other polymer polyols, or two or more of these organic polyols. Copolymer polyols of two or more types of polymers can also be used. Polyols with other modifications on the polymer structures, such as fluorination, can also be used. Suitable organic polyols alternatively may be an organic polymer diol. Such organic polymer diols include polyalkylene oxide diols e.g., polyethylene oxide diols, polypropylene oxide diols, and polybutylene oxide diols; or polycarbonate diols. Suitable organic polyols alternatively may be small molecule organic diols. Such small molecule organic diols include glycerol. The organic polyol may be added to tune the surface energy and/or hydrophilicity/mechanical properties of the copolymer composition. The amount added may be 0 to 95%, alternatively 0 to 75%, alternatively 0 to 50%, and alternatively 1 to 25%.

The amounts of starting materials a), b), c), and when present one or more of, d), e), f), g), and h), can vary widely, according to the polyorganosiloxane structure and molecular weight desired, to arrive at the polyurethane-polyorganosiloxane copolymer described by the formula herein. The molar ratio of isocyanate groups of starting material a) to the active hydrogen of carbinol or amine groups on the polysiloxane selected for starting material b) can be 0.1 to 100, alternatively 0.1 to 50, alternatively 0.1 to 10, alternatively 0.1 to 2, alternatively 0.1 to 1.5, alternatively 0.1 to 1.25, alternatively 0.1 to 1.1, alternatively 0.1 to 1.05, alternatively 0.1 to 1.01, alternatively 0.1 to 1, alternatively 0.1 to 0.9, alternatively 0.1 to 0.5, alternatively 0.5 to 50, alternatively 0.5 to 10, alternatively 0.5 to 2, alternatively 0.5 to 1.5, alternatively 0.5 to 1.25, alternatively 0.5 to 1.1, alternatively 0.5 to 1.05, alternatively 0.5 to 1.01, alternatively 0.5 to 1, alternatively 0.5 to 0.9, and alternatively 0.4 to 0.7. When this ratio is <1, the reaction is controlled so that the endblocker is added before all the isocyanate groups are consumed. When this ratio is >1, the endblocker can be added before or after all the active hydrogen on the carbinol or amine groups have been reacted. The molar ratio between the endblocker to the isocyanate can be from 0.001 to 0.99, alternatively 0.001 to 0.8, alternatively 0.01 to 0.8, alternatively 0.01 to 0.6, alternatively 0.01 to 0.5, alternatively 0.01 to 0.4, alternatively 0.01 to 0.3, alternatively 0.01 to 0.2, alternatively 0.01 to 0.1, alternatively 0.05 to 0.8, alternatively 0.05 to 0.6, alternatively 0.05 to 0.5, alternatively 0.05 to 0.4, alternatively 0.05 to 0.3, alternatively 0.05 to 0.2, alternatively 0.05 to 0.1. The molar ratio between the isocyante groups to the active hydrogen on the hydroxyl or amine groups or other reactive groups on the chain extender can be 1.001 to 1,000,000, alternatively 1.001 to 500,000, alternatively 1.001 to 200,000, alternatively 1.001 to 100,000, alternatively 1.001 to 50,000, alternatively 1.001 to 10,000, alternatively 1.001 to 5,000, alternatively 1.001 to 1,000, alternatively 1.001 to 500, alternatively 1.001 to 100, alternatively 1.001 to 50, alternatively 1.001 to 20, alternatively 1.001 to 10, alternatively 1.001 to 5, alternatively 1.001 to 4, alternatively 1.001 to 3, alternatively 1.001 to 2, alternatively 1.001 to 1.5, alternatively 1.001 to 1.3, alternatively 1.001 to 1.2, alternatively 1.01 to 20, alternatively 1.01 to 10, alternatively 1.01 to 5, alternatively 1.01 to 4, alternatively 1.01 to 3, alternatively 1.01 to 2, alternatively 1.01 to 1.5, alternatively 1.01 to 1.3, and alternatively 1.01 to 1.2.

Steps i) and ii) in each embodiment of the method described above may be performed with or without heating. The temperature for the reaction depends on the selection of starting materials a), b), and c) and whether any of d), e), f), g), and/or h) is present, however, the temperature may range from −20° C. to 150° C.; alternatively 0° C. to 100° C., and alternatively 20° C. to 60° C. at pressure of 1 atmosphere. Pressure under which the method is performed is not critical.

Each embodiment of the method described above may be peformed in batch, semi-batch, semi-continuous, or continuous mode in any convenient equipment. When preparing higher molecular weight copolymers (e.g., when higher molecular weight starting materials are used), the method may be performed in an extruder, such as a twin screw extruder.

The polyurethane-polyorganosiloxane copolymer described above is useful in personal care compositions. The composition are suitable for application to various substrates including skin or hair, e.g., human skin or human hair. The polyurethane-polyorganosiloxane copolymer may act as a film forming agent in such compositions. The composition comprises (A) the polyurethane-polyorganosiloxane copolymer described above and (B) a carrier that permits application to the substrate.

Suitable carriers for personal care applications, such as skin care, include nonaqueous media capable of evaporating on contact with the skin in less than one hour, at room temperature and atmospheric pressure, e.g., isoparaffins such as isododecane and silicone oils such as caprylyl methicone.

Alternatively, the carrier may comprise a surfactant and water, e.g., the composition may form an emulsion comprising (1) the polyurethane-polyorganosiloxane copolymer, (2) a surfactant, and (3) water. As used herein, “emulsion” is meant to encompass water continuous emulsions (for example an oil in water type emulsion (o/w), or a silicone in water emulsion (s/w)), oil or silicone continuous emulsions (water in oil emulsions (w/o) or water in silicone emulsions (w/s)), or multiple emulsions (water/oil/water, oil/water/oil types, water/silicone/water, or silicone/water/silicone). The polyurethane-polyorganosiloxane copolymer may be added to any type of emulsion by common mixing techniques. The addition of the polyurethane-polyorganosiloxane copolymer may occur either during the preparation of the emulsion, or subsequently post added to a pre-formed emulsion. There are no special requirements or conditions needed to effect the mixing of polyurethane-polyorganosiloxane copolymer of the present disclosure and the emulsion. Mixing techniques can be simple stirring, homogenizing, sonolating, and other mixing techniques known in the art to effect the formation of emulsions. The mixing can be conducted in a batch, semi-continuous, or continuous process.

The amount of polyurethane-polyorganosiloxane copolymer added to the emulsion can vary and is not limited, however the amounts may range from a polyurethane-polyorganosiloxane copolymer/emulsion weight ratio of 0.1/99 to 99/0.1, alternatively 1/99 to 99/1.

The emulsions used may be w/o, w/s, or multiple phase emulsions using silicone emulsifiers. In one embodiment, the water-in-silicone emulsifier in such formulation is non-ionic and is selected from polyoxyalkylene-substituted silicones, silicone alkanolamides, silicone esters and silicone glycosides. Silicone-based surfactants may be used to form such emulsions and have been described, for example, in U.S. Pat. No. 4,122,029 to Gee et al., U.S. Pat. No. 5,387,417 to Rentsch, and U.S. Pat. No. 5,811,487 to Schulz et al.

Alternatively, the emulsion containing the polyurethane-polyorganosiloxane copolymer may contain anionic surfactants, cationic surfactants, amphoteric surfactants, and nonionic surfactants. The anionic surfactants include (i) sulfonic acids and their salt derivatives, including alkyl, aralkyl, alkylnaphthalene, alkyldiphenyl ether sulfonic acids, and their salts, having at least 6 carbon atoms in the alkyl substituent, such as dodecylbenzene sulfonic acid, and its sodium salt or its amine salt; (ii) alkyl sulfates having at least 6 carbon atoms in the alkyl substituent, such as sodium lauryl sulfate; (iii) the sulfate esters of polyoxyethylene monoalkyl ethers; (iv) long chain carboxylic acid surfactants and their salts, such as lauric acid, steric acid, oleic acid, and their alkali metal and amine salts. Some other examples of anionic surfactants are alkali metal sulfosuccinates; sulfonated glyceryl esters of fatty acids such as sulfonated monoglycerides of coconut oil acids; salts of sulfonated monovalent alcohol esters such as sodium oleyl isothionate; amides of amino sulfonic acids such as the sodium salt of oleyl methyl tauride; sulfonated products of fatty acid nitriles such as palmitonitrile sulfonate; sulfonated aromatic hydrocarbons such as sodium alpha-naphthalene monosulfonate; condensation products of naphthalene sulfonic acids with formaldehyde; sodium octahydro anthracene sulfonate; alkali metal alkyl sulfates; ether sulfates having alkyl groups of eight or more carbon atoms such as sodium lauryl ether sulfate; and alkylaryl sulfonates having one or more alkyl groups of eight or more carbon atoms such as neutral salts of hexadecylbenzene sulfonic acid and C20 alkylbenzene sulfonic acid.

Commercial anionic surfactants which can be used include the sodium salt of dodecylbenzene sulfonic acid sold under the trademark SIPONATE® DS-10 by Alcolac Inc., Baltimore, Md.; sodium n-hexadecyl diphenyloxide disulfonate sold under the trademark DOWFAX® 8390 by The Dow Chemical Company, Midland, Mich.; the sodium salt of a secondary alkane sulfonate sold under the trademark HOSTAPUR® SAS 60 by Clariant Corporation, Charlotte, N.C.; N-acyl taurates such as sodium N-lauroyl methyl taurate sold under the trademark NIKKOL LMT® by Nikko Chemicals Company, Ltd., Tokyo, Japan; and linear alkyl benzene sulfonic acids sold under the trademark BIO-SOFT® S-100 by the Stepan Company, Northfield, Ill. Compositions of the latter type such as dodecylbenzene sulfonic acid, although a catalyst as noted above, can also function as the anionic surfactant when neutralized. Other suitable surfactants include sodium alkyl sulfonate such as HOSTAPUR® SAS-30. In one embodiment, the emulsifier is triethanolamine dodecylbenzene sulfonate, such as BIO-SOFT® N 300.

Cationic surfactants useful herein include compounds containing quaternary ammonium hydrophilic moieties in the molecule which are positively charged, such as quaternary ammonium salts represented by R8R9R10R11N+X− where R8 to R11 are alkyl groups containing 1-30 carbon atoms, or alkyl groups derived from tallow, coconut oil, or soy; and X is a halogen, e.g., chlorine or bromine. Alternatively, the quaternary ammonium compounds may be alkyl trimethylammonium and dialkyldimethylammonium halides, or acetates, or hydroxides, having at least 8 carbon atoms in each alkyl substituent. Dialkyl dimethyl ammonium salts can be used and are represented by R12R13N+(CH3)2X− where R12 and R13 are alkyl groups containing 12-30 carbon atoms or alkyl groups derived from tallow, coconut oil, or soy; and X is halogen. Monoalkyl trimethyl ammonium salts can be used and are represented by R14N+(CH3)3X− where R14 is an alkyl group containing 12-30 carbon atoms or an alkyl group derived from tallow, coconut oil, or soy; and X is halogen, acetate, or hydroxide.

Representative quaternary ammonium halide salts are dodecyltrimethyl ammonium chloride/lauryltrimethyl ammonium chloride (LTAC), cetyltrimethyl ammonium chloride (CTAC), didodecyldimethyl ammonium bromide, dihexadecyldimethyl ammonium chloride, dihexadecyldimethyl ammonium bromide, dioctadecyldimethyl ammonium chloride, dieicosyldimethyl ammonium chloride, didocosyldimethyl ammonium chloride, dicoconutdimethyl ammonium chloride, ditallowdimethyl ammonium chloride, and ditallowdimethyl ammonium bromide. These quaternary ammonium salts are commercially available under trademarks such as ADOGEN®, ARQUAD®, TOMAH®, and VARIQUAT®.

Other suitable cationic surfactants which can be used include (i) fatty acid amines and amides and their salts and derivatives, such as aliphatic fatty amines and their derivatives. Such cationic surfactants that are commercially available include compositions sold under the names Arquad T27 W, Arquad 16-29, by Akzo Nobel Chemicals Inc., Chicago, Ill.; and Ammonyx Cetac-30 by the Stepan Company, Northfield, Ill.

Suitable amphoteric surfactants include; betaines such as cocamidopropylbetaine, sultaines such as cocamidopropylhydroxysultaine, lecithin and hydrogenated lecithin, In one embodiment, the emulsifier is a combination of an anionic and nonionic surfactant. In a further embodiment, the anionic surfactant in the combination is an alkyl sulfonate or a dodecylbenzene sulfonate. In a further embodiment, the nonionic emulsifier is an alkyl-oxo alcohol polyglycol ether or an alkyl polyethylene glycol ether.

Some suitable nonionic surfactants which can be used include polyoxyethylene alkyl ethers, polyoxyethylene alkyl phenyl ethers, alkylglucosides, polyoxyethylene fatty acid esters, sorbitan fatty acid esters, and polyoxyethylene sorbitan fatty acid esters. Nonionic surfactants which are commercially available include compositions such as (i) 2,6,8-trimethyl-4-nonyl polyoxyethylene ether sold under the names Tergitol TMN-6 and Tergitol TMN-10; (ii) the C11-15 secondary alkyl polyoxyethylene ethers sold under the names Tergitol 15-S-7, Tergitol 15-S-9, Tergitol 15-S-15, Tergitol 15-S-30, and Tergitol 15-S-40, by the Dow Chemical Company, Midland, Mich.; octylphenyl polyoxyethylene (40) ether sold under the name Triton X405 by the Dow Chemical Company, Midland, Mich.; (iii) nonylphenyl polyoxyethylene (10) ether sold under the name Makon 10 by the Stepan Company, Northfield, Ill.; (iv) ethoxylated alcohols sold under the name Trycol 5953 by Henkel Corp./Emery Group, Cincinnati, Ohio; (v) ethoxylated alcohols sold under the name Brij L23 and Brij L4 by Croda Inc. Edison, N.J., (vi) alkyl-oxo alcohol polyglycol ethers such as ®GENAPOL UD 050, and Genapol UD110, (vii) alkyl polyethylene glycol ether based on C10-Guerbet alcohol and ethylene oxide such as LUTENSOL® XP 79.

Suitable nonionic surfactants also include poly(oxyethylene)-poly(oxypropylene)-poly(oxyethylene) tri-block copolymers. Poly(oxyethylene)-poly(oxypropylene)-poly(oxyethylene) tri-block copolymers are also commonly known as Poloxamers. They are nonionic triblock copolymers composed of a central hydrophobic chain of polyoxypropylene (poly(propylene oxide)) flanked by two hydrophilic chains of polyoxyethylene (poly(ethylene oxide)). Poly(oxyethylene)-poly(oxypropylene)-poly(oxyethylene) tri-block copolymers are commercially available from BASF (Florham Park, N.J.) and are sold under the tradename PLURONIC®, such as Pluronic L61, L62, L64, L81, P84.

The nonionic surfactant may also be a silicone polyether (SPE). The silicone polyether as an emulsifier may have a rake type structure wherein the polyoxyethylene or polyoxyethylene-polyoxypropylene copolymeric units are grafted onto the siloxane backbone, or the SPE can have an ABA block copolymeric structure wherein A represents the polyether portion and B the siloxane portion of an ABA structure. Suitable silicone polyethers include Dow Corning®5329 from Dow Corning Corporation of Midland, Mich. USA.

Other useful commercial nonionic surfactants are nonylphenoxy polyethoxy ethanol (10EO) sold under the trademark MAKON® 10 by Stepan Company, Northfield, Ill.; polyoxyethylene 23 lauryl ether (Laureth-23) sold commercially under the trademark BRIJ® 35L by ICI Surfactants, Wilmington, Del.; and RENEX® 30, a polyoxyethylene ether alcohol sold by ICI Surfactants, Wilmington, Del.

Protective colloids, i.e., colloidal stabilizers, may be used, if desired, to enhance stability or to provide a specific rheological characteristic to the emulsion. As used herein, the terms “protective colloid” and/or “colloidal stabilizer” mean a nonionic molecule that is an effective agent for protecting charged colloidal particles in an aqueous media against flocculation. These compositions typically have a weight average molecular weight ranging from 1,000-300,000 and are typically more hydrophilic than the composition of the first emulsion polymer, as measured by weight-averaged solubility parameters. Colloidal stabilizers which can be used include hydroxyethyl cellulose having a weight average molecular weight between 50,000-150,000; N-vinyl pyrrolidone; polyvinyl alcohol having a weight average molecular weight between 10,000-200,000; partially acetylated polyvinyl alcohol; carboxymethyl cellulose; gums such as gum arabic; starches; proteins; and mixtures thereof. Preferred colloidal stabilizers are hydroxethyl cellulose and polyvinyl alcohol.

Since emulsions are susceptible to microbiological contamination a preservative can be added. Representative preservatives, which can be used include phenoxyethanol and ethylhexylglycerin; formaldehyde; 1,3-dimethylol-5,5-dimethyl hydantoin, e.g., DMDM Hydantoin; 5-bromo-5-nitro-1,3-dioxane; methyl or propyl paraben; sorbic acid; imidazolidinyl urea; and KATHON® CG (5-chloro-2-methyl-4-isothiazolin-3-one); caprylyl glycol; phenoxyethanol; benzyl alcohol; and/or benzoic acid.

The emulsions may contain a polyurethane-polyorganosiloxane copolymer concentration of 1% to 70% based on the weight of the total emulsion, alternatively 2% to 60%. While emulsions containing less than 1% polyurethane-polyorganosiloxane copolymer content can be made, such emulsions may be less valuable. The surfactant may be present at 0.05% to 30% based on the weight of the total emulsion, alternatively 0.1% to 20%. Water and optional ingredients constitute the balance of the emulsion to 100%.

The composition comprising the polyurethane-polyorganosiloxane copolymer may comprise 1% to 70%, alternatively 2% to 65%, alternatively 5% to 60%, and alternatively 20% to 50% of the polyurethane-polyorganosiloxane copolymer, based on the weight of all ingredients in the composition. The carrier may be present in an amount sufficient to form a solution, dispersion or emulsion of the polyurethane-polyorganosiloxane copolymer. In one embodiment, the balance of the composition to 100% may be the carrier. Alternatively, the composition may further comprise one or more optional ingredients in addition to the polyurethane-polyorganosiloxane copolymer and the carrier. The selection of additional ingredients depends on the end use of the composition. The composition comprising the polyurethane-polyorganosiloxane copolymer and a carrier, as described above, may be used to prepare a personal care composition, e.g., a hair care and/or a skin care composition.

Non-limiting examples of additional ingredients which may be formulated into the personal care compositions in addition to the polyurethane-polyorganosiloxane copolymer composition described above include: silicones (e.g., fluids, gums, resins, elastomers, surfactants, and/or alkylmethylsilicones, and/or silicone carbinol fluids), anti-oxidants, cleansing agents, colorants (e.g., pigments and/or dyes), conditioning agents, deposition agents, electrolytes, emollients, exfoliating agents, foam boosters, fragrances, humectants, occlusive agents, pediculicides, pH control agents, pigments, preservatives, biocides, solvents (other than the carrier), stabilizers, sun-screening agents, suspending agents, tanning agents, other surfactants (e.g., other than the surfactant used when the composition is an emulsion), thickeners, vitamins, botanicals, fragrances, waxes, rheology-modifying agents, anti-dandruff, anti-acne, anti-carie, anti-perspirant/deodorant actives, pharmaceutical ingredients, and wound healing-promotion agents.

The personal care compositions may be functional with respect to the portion of the body to which they are applied, cosmetic, therapeutic, or some combination thereof. Conventional examples of such personal care compositions include, but are not limited to: antiperspirants and/or deodorants; wound management, wound protection, and/or wound care compositions; skin barriers; liquid bandages; scar and/or stretch mark treatments; skin care creams; skin care lotions; moisturizers; facial treatments such as acne or wrinkle removers; personal and/or facial cleansers; bath oils; perfumes; colognes; sachets; sunscreens; pre-shave and/or after-shave lotions; shaving soaps and/or shaving lathers; hair shampoos; hair conditioners (either leave in or rinse off); hair colorants; hair relaxants; hair styling aids such as sprays, fixatives, mousses, gels, permanents, depilatories, and/or cuticle coats; make-ups; color cosmetics; foundations; concealers; blushes; lipsticks; eyeliners; mascara; oil removers; color cosmetic removers; powders; and/or medicament creams, pastes or sprays including antiacne, dental hygienic, antibiotic, healing promotive, and/or nutritive, which may be preventative and/or therapeutic. The polyurethane-polyorganosiloxane copolymer described above may be used as a film forming agent in any of such personal care compositions.

In general the personal care compositions may be formulated with a carrier that permits application in any conventional form, including but not limited to liquids, rinses, lotions, creams, pastes, gels, foams, mousses, ointments, sprays, aerosols, soaps, sticks, soft solids, solid gels, and gels. Generally, such personal care compositions can be prepared at room temperature if no solid materials at room temperature is present in the composition, using simple propeller mixers, Brookfield counter-rotating mixers, or homogenizing mixers. No special equipment or processing conditions are typically required. Depending on the type of form made, the method of preparation will be different, but conventional methods may be used.

The personal care compositions according to this invention can be used by the standard methods, such as applying them to the human body, e.g., skin or hair, using applicators, brushes, applying by hand, pouring them and/or possibly rubbing or massaging the composition onto or into the body. Removal methods, for example for color cosmetics are also well known standard methods, including washing, wiping, peeling and the like. For use on the skin, the personal care compositions according to the present invention may be used in a conventional manner for example for conditioning the skin. An effective amount of the composition for the purpose is applied to the skin. Such effective amounts generally range from 1 mg/cm2 to 3 mg/cm2. Application to the skin typically includes working the composition into the skin. This method for applying to the skin comprises the steps of contacting the skin with the composition in an effective amount and then rubbing the composition into the skin. These steps can be repeated as many times as desired to achieve the desired benefit.

The use of the personal care compositions according to the invention on hair may use a conventional manner for conditioning hair. An effective amount of the composition for cleaning and/or conditioning hair is applied to the hair. Such effective amounts generally range from 0.5 g to 50 g, alternatively from 1 g to 20 g. Application to the hair typically includes working the composition through the hair such that most or all of the hair is contacted with the personal care composition. This method for cleaning and/or conditioning the hair comprises the steps of applying an effective amount of the hair care product to the hair, and then working the composition through the hair. These steps can be repeated as many times as desired to achieve the desired conditioning benefit.

Exemplary skin care compositions that can be made with the composition comprising the polyurethane-polyorganosiloxane copolymer and the carrier, described above include, a foundation composition comprising: (1) the polyurethane-polyorganosiloxane copolymer described above, (2) water, (3) a surfactant, (4) a thickener (e.g., sodium chloride), (5) an emollient (e.g., glycerin), (6) a preservative (e.g., phenoxyethanol), (7) a pigment, and (8) a silicone (e.g., a polydimethylsiloxane and/or an alkylmethylsiloxane).

Alternatively, the skin care composition comprising the polyurethane-polyorganosiloxane copolymer and the carrier, described above, may be a lipstick composition comprising: (1) the polyurethane-polyorganosiloxane copolymer described above, (2) a solvent (e.g. isododecane and/or cyclomethicone), (3) an emollient (e.g., a vegetable oil, a plant oil, a silicone, and/or an ester), (4) a wax (e.g., polyethylene, ceresin, ozokerite, synthetic, paraffin, alkyl silicones, and/or beeswax), (5) a fixative (e.g., a silicone resins such as MQ or TPr silicone resin and/or a silicone copolymer other than the polyurethane-polyorganosiloxane copolymer described above), (6) a colorant (e.g., D&Cs Red #6, FD&C Yellow #5,6 Al Lake, Iron Oxides, TiO2, ZnO, and/or Pearls), (7) an active (e.g., tocopherol acetate, sodium hyaluronate, amino acids, panthenol, and/or ascorbyl palmitate), (8) a fillers (e.g. mica, silica, boron nitride, starch, and/or acrylate copolymer), (9) an antioxidants and/or preservative (e.g., phenoxyethanol), and (10) a plasticizer (e.g., oleyl alcohol and/or petrolatum).

Alternatively, the skin care composition comprising the polyurethane-polyorganosiloxane copolymer and the carrier, described above, may be an antiperspirant composition comprising: (1) the polyurethane-polyorganosiloxane copolymer described above, (2) a wax and/or thickener (e.g., beeswax, sodium stearate, stearyl alcohol, and/or carnauba), (3) an emollient (e.g. mineral oil, cylcomethicone, propylene glycol, and/or alcohol, (4) a fixative (e.g., silicone MQ or copolymer type resins and/or acrylate copolymers), (5) an antiperspirant active (e.g. aluminum chlorohydrate), and (6) a fragrance and/or perfume.

Alternatively, the skin care composition comprising the polyurethane-polyorganosiloxane copolymer and the carrier, described above, may be a sunscreen composition comprising: (1) the polyurethane-polyorganosiloxane copolymer described above, (2) an organic or physical sun blocker (e.g., oxybenzone, octocrylene, titanium dioxide, zinc oxide, and/or avobenzone), (3) a preservatives (e.g., phenoxyethanol), (4) an emulsifier and/or surfactant, (5) an emollient, (6) a thickener, (7) water, and (8) a moisturizer (e.g., glycerin).

Exemplary hair care compositions that can be made with the composition comprising the polyurethane-polyorganosiloxane copolymer and the carrier, described above, include a shampoo comprising: (1) the polyurethane-polyorganosiloxane copolymer described above, or the emulsion of the polyurethane-polyorganosiloxane copolymer described above, (2) water, and (3) an anionic surfactant and/or an amphoteric surfactant (e.g., sodium laureth sulfate), optionally (4) a preservative, and optionally (5) a deposition agent (e.g., a cationic deposition polymer), and optionally (6) a thickener (e.g., carbomer).

Alternatively, the hair care product may be a hair conditioner comprising: (A) the polyurethane-polyorganosiloxane copolymer described above, or the emulsion of the polyurethane-polyorganosiloxane copolymer described above, (B) water, optionally (C) a thickener (e.g., hydroxyethyl-cellulose), (D) a fatty alcohol (e.g., Cetearyl Alcohol), optionally (E) other emulsifiers (e.g., PEG-100 Stearate & Glyceryl Stearate), optionally (F) a preservative, and optionally (G) other conditioning agents (e.g., cationic surfactants and/or cationic polymers).

Alternatively, the composition comprising the polyurethane-polyorganosiloxane copolymer and the carrier, described above, may be used as aleave-in or leave-on hair treatment composition.

The composition comprising the polyurethane-polyorganosiloxane copolymer and a carrier, described above, can be used in a variety of personal care applications. In particular, said composition may be used in the personal care compositions disclosed in U.S. Pat. No. 6,051,216 to Barr et al.; U.S. Pat. No. 5,919,441 to Mendolia et al.; U.S. Pat. No. 5,981,680 to Petroff et al.; U.S. Patent Application 2010/0098648 to Yu, and WO 2004/060101 to Yu; in sunscreen compositions as disclosed in U.S. Pat. No. 6,916,464 to Hansenne et al.; in cosmetic compositions containing film-forming resins, as disclosed in U.S. Patent Application Publication 2003/0235552 to Yu; in the cosmetic compositions as disclosed in U.S. Patent Application Publication 2003/0235553 to Lu, U.S. Patent Application Publication 2003/0072730 to Tornilhac, U.S. Patent Application Publication 2003/0170188 to Ferrari et al., EP 1,266,647 to Tornilhac, EP 1,266,648 to Ferrari, et al., EP1,266,653 to Ferrari et al., WO2003/105789 to Lu, WO2004/000247 to Lu and WO2003/106614 to Lu; as additional agents to those disclosed in WO2004/054523 to Tournilhac; in long wearing cosmetic compositions as disclosed in U.S. Patent Application Publication 2004/0180032; and in transparent or translucent care and/or make up compositions as discussed in WO 2004/054524. The polyurethane-polyorganosiloxane copolymer is useful as a film forming agent in various applications, such as the personal care compositions described above. Alternatively, the polyurethane-polyorganosiloxane copolymer is useful in addition to, or instead of, the silicone acrylate in the personal care compositions in, for example, “A Second Generation Silicone Acrylate for use in Beauty Care Applications, IP.com Number: 000239161 Electronic Publication Date Oct. 17, 2014. The polyurethane-polyorganosiloxane copolymer is useful as a film forming agent in addition to, or instead of, the phenylsilsequioxane resin in, for example, “Personal Care Applications for Phenylsilsesquioxane Resins,” IP.com Number IPCOM000248667D, Electronic Publication Date Dec. 22, 2016. These references disclose various color cosmetic formulations, such as foundations, blushes, lipsticks, lip glosses, mascaras, eye shadows, eyebrow gels and eyeliners; skin care compositions such as sun care formulations, antiperspirants and deodorants; and hair care formulations such as shampoos, hair conditioners (leave on or rinse off) and hair waxes.

When selecting ingredients for the personal care compositions described above, there may be overlap between types of ingredients because certain ingredients described herein may have more than one function. For example, certain silicone MQ resins may be useful as fixatives and additional film forming agents. Certain particulates such as titanium dioxide may be useful as pigments and sun blockers. When adding additional ingredients to the composition, the additional ingredients are distinct from one another.

EXAMPLES

These examples are intended to illustrate the invention to one of ordinary skill in the art and should not be interpreted as limiting the scope of the invention set forth in the claims. All measurements and experiments were conducted at 23° C., unless indicated otherwise. Abbreviations used in the specification are in Table 1, below.

TABLE 1 Abbreviations Abbreviation Meaning DA Diallyl amine from TCI EtAc Ethyl acetate, from Sigma-Aldrich. Anhydrous for polymerization reaction. HPLC grade for dissolving and processing copolymers. HDI Hexamethylene diisocyanate from Acros IPDI lsophorone diisocyanate from Alfa Aesar C16 Carbinol terminated polydimethylsiloxane having MW of 920 to 924 from Gelest, Product DMS-C16 FTIR Fourier Transform Infra-Red A15 Amino propyl terminated polydimethylsiloxane with a molecular weight Mn of 3000 from Gelest, Product DMS-A15 NMR Nuclear Magnetic Resonance ml Milliliters ° C. Degrees Celsius Mn Number average molecular weight determined by NMR NMR Nuclear magnetic resonance

Reference Example 1: General Procedure for Preparing Silicone-Urethane Copolymers

A ml 4 neck flask was placed into a temperature controlled heating block and fitted with mechanical stirrer, thermometer, dropping funnel and reflux condenser.

1) The flask was charged with an a) isocyanate compound and a b) polyorganosiloxane, which were mixed to form a mixture.

2) The mixture was stirred and heated at 60° C., and the progress of the reaction followed by FTIR.

3) An c) endblocker (and optionally e) solvent) were charged to the dropping funnel and added drop-wise to the mixture in the flask, which was then heated for a period of time.

4) The mixture in the flask was cooled to room temperature and filtered through a 0.45 micron filter using Celite® 545 filter aid. The filtrate was transferred into a round flask and volatiles removed with a rotary evaporator (90° C., 1 mbar).

Copolymers were prepared according to this procedure using starting materials and conditions shown in Table 2 and labeled as HDInC16mDA2. The copolymers were characterized, and results are in Table 4.

TABLE 2 Polyurethane - Polyorganosiloxane Copolymer Sample 1 HDInC16mDA2; Ingredient (grams) (n, m) = (14, 13) a) isocyanate compound  40.4 g HDI b) polyorganosiloxane 211.1 g C16 Time for heating in step 2) 7 hours Endblocker and optional solvent 200 ml EtAc and 8.4 g DA in step 3) Temperature for heating Heated at 70° C. in step 4) Time for Heating in step 4) 2 hours

Reference Example 2—General Procedure for Preparing Silicone-Urethane-Urea Copolymers

A ml 4 neck flask was placed into a temperature controlled heating block and fitted with mechanical stirrer, thermometer, dropping funnel and reflux condenser.

    • 1) The flask was charged with an a) polyorganosiloxane and a b) solvent.
    • 2) The c) isocyanate compound and d) solvent were added to the dropping funnel, mixed and then slowly added to the reaction flask at room temperature of 15° C. to below 40° C.
    • 3) The mixture was stirred and heated at 60° C. for 1 hours.
    • 4) An e) endblocker (and optionally e) solvent) were charged to the dropping funnel and added drop-wise to the mixture in the flask, which was then heated at 60° C. for 1 hours.
    • 5) The mixture in the flask was cooled to room temperature and filtered through a0.45 micron filter using Celite®545 filter aid. The filtrate was transferred into around flask and volatiles removed with arotary evaporator (90° C., 1 mbar).

Samples were prepared according to this procedure using starting materials and conditions shown in Table 3 and labeled as IPDInA15mDA2.

TABLE 3 Polyurethane - Polyorganosiloxane Copolymer Sample Ingredient Sample 2 IPDInA15mDA2, (grams) (n, m) = (10, 9) a) polyorganosiloxane 81.7 g A15 b) Solvent 150 ml EtAc c) isocyanate compound 6.7 g IPDI d) Solvent 150 ml EtAc Endblocker and optional 2.4 g DA and 150 ml EtAc solvent in step 4)

TABLE 4 Polyurethane - Polyorganosiloxane Copolymer Characterization Sample/ Sample 1 Sample 2 Test HDI14C1613DA2 IPDI10A159DA2 Mn (g/mol) 20700 29400 1H-NMR Olefinic (5.83-5.73, 5.19-5.13 Olefinic (5.84-5.75, 5.19-5.14 ppm), analysis ppm), NH(4.64, 4.43), —CH2OOC NH (4.64, 4.43), —CH2OOC (3.99-3.96), —CH2—CH═CH2 (3.99-3.96), —CH2—CH═CH2 (3.84-3.82), —CH2—OH (3.87-3.81), —CH2—NHCO (3.21- (3.59-3.56), —CH2—NHCO 2.92), —CH2— (1.70-1.48), ), (3.20-3.11), —CH2— (1.64-1.58, —CH2— (1.14-0.81), —CH2—Si 1.50-1.45, 1.33-1.30), —CH2—Si (0.54-0.49), Si—CH3 (0.21-0.09) (0.54-0.49), Si—CH3 (0.07-0.02) 13C-NMR NC═ONH, NHC═OO (158.51, NC═ONH, NHC═OO (164.33, analysis 157.15), —HC═CH2 (134.69), 156.55), —HC═CH2 (135.97), —HC═CH2 (116.88), —CH2OOC —HC═CH2 (116.70, (67.51), N—CH2—HC═CH2 N—CH2—HC═CH2 (49.71), —CH2NHC═OO (49.35), —CH2NHC═ONH, CH2NHC═ON (41.09, 40.88), CH2NHC═ON (43.56, —CH2— (30.47, 30.31, 26.63), 43.49), —CH2— (31.89, 27.86, —CH2— (23.34), Si—CH2— 27.68), —CH2— (24.21), Si—CH2— (14.32), Si—CH3 (1.47-0.42) (15.14), Si—CH3 (1.37-0.12)

Example 3: Foundation Composition

A foundation composition was prepared by mixing the ingredients in Table 5, as follows. The ingredients in phase A were mixed until homogenous, the ingredients in phase B were mixed until homogenous, and the ingredients in phase C were mixed using a high shear mixer to form a dispersion. Next, phase C was added to phase A. This was mixed while adding phase B slowly with a high rate of agitation.

TABLE 5 Foundation Composition using Copolymers of Reference Examples 1 and 2 Copolymer solution Solids content Copolymer Sample concentration by (i.e., amount of 2  1 weight copolymer in solution): 20.00%  50.00% Ingredient Trade Name/Supplier Wt. % Grams  Grams Phase A Surfactant Blend ES-5300 Formulation 6 1.20  1.20 Aid from Dow Corning Corporation lsododecane — q.s. —  1.40 Film-Former (% of — 5 5.00  2.00 copolymer in the foundation composition) Phase B Water — 59.5 10.3   11.9 Sodium Chloride Fisher 1 0.2   0.2 Glycerin Fisher 5 1    1 Phenoxyethanol, Euxyl ® PE 1 0.2   0.2 Ethylhexylglycerin 9010/Schülke & Mayr GmbH Phase C Iron Oxide SA-C335000- 0.07 0.01  0.01 (Cl77499), 10/Miyoshi Europe Dimethicone S.A.S. Iron Oxide SA-C332199- 0.25 0.05  0.05 (Cl77491), 10/Miyoshi Europe Dimethicone S.A.S. Iron Oxide SA-C331700- 1.09 0.22  0.22 (Cl77492), 10/Miyoshi Europe Dimethicone S.A.S. Titanium Dioxide, SA-TAO- 5.81 1.16  1.16 Dimethicone 77891/Miyoshi Europe S.A.S. Caprylyl Methicone Dow Corning ® FZ- 3.28 0.66  0.66 3196 Volatile Alkyl Methyl Siloxane Fluid total (g): 20.00   20.00

Example 4 (Comparative)

Comparison samples were prepared by either taking away the copolymer and replacing it with isododecane (Control in table 6), or by replacing the copolymer with a comparative film former, which was an MQ resin produced by Dow Corning Corporation commercially being used as a film former in similar types of formulations (MQ Resin (749) in Table 6).

Example 5—Evaluation of Samples Prepared in Examples 3 and 4

Hydrated collagen substrate samples were prepared by pulling hydrated collagen over polycarbonate blocks. The foundation compositions described above were coated onto the hydrated collagen using a 2 micrometer film gauge. The resulting coating had a thickness of 150 micrometers. Each foundation composition was allowed to dry overnight to form a foundation on the hydrated collagen. Using a Gardner abrasion tester fitted with an adhesive strip of the loop side of Velcro, each sample was insulted for either 50 or 20 cycles, depending on whether the film was dry or sebum was added. Three blocks were tested per foundation. Each foundation was tested dry, however some of the best performers were tested for sebum resistance which required adding a drop of artificial sebum to the foundation, and evenly spreading it out; and then waiting a minute before beginning the abrasion testing.

A Hunterlab colorimeter was used to measure the LAB (color) value for each block using 0.5″ diameter filter. Measurements were taken at 0, 4, 8, 12, 16, 20, 30, 40, and 50 insults. If using sebum the testing stopped at 20 insults. From this a ΔE was calculated to determine the total change in color.

Table 6 shows abrasion resistance test results, as measured by the amount of color changes.

TABLE 6 # of Abrasion ΔE Cycles Control MQ Resin (749) Sample 2 Sample 1 0 0 0 0 0 4 7.94 3.56 5.26 0.79 8 9.42 3.79 6.83 1.19 12 10.28 3.80 7.90 1.07 16 10.81 3.99 9.02 0.98 20 11.11 4.17 9.88 1.08 30 11.67 4.52 11.56 1.65 40 12.00 4.88 12.54 2.29 50 12.18 5.06 12.80 2.90

Contact angle was measured on the samples by diluting the copolymers prepared in Reference Example 1 and Reference Example 2 in ethyl acetate, to form solutions that were 80% ethyl acetate and 20% copolymer. The solutions were then coated onto cleaned glass microscope slides using a 50 micrometer film gauge. Three slides were made for each sample, and the slides were allowed to dry overnight. A VCA Optima device was used to test the slides for both water and artificial sebum. For water, 2 microns of water was added to slides with each sample dried thereon. For sebum, 1 microliter of artificial sebum was added. One contact angle measurement was taken per slide for each water and artificial sebum.

Solution samples were prepared by diluting the copolymers prepared in Reference Example 1 and Reference Example 2 in ethyl acetate, to form solutions that were 80% ethyl acetate and 20% copolymer. The solution samples were coated onto 10 centimeter long latex elastic bands using a 50 micrometer film gauge. The latex bands were 0.33 millimeter thick specimens from Four D Rubber Co. Ltd. in United Kingdom, Red Latex Rubber: incolore solution. One band was coated per sample, and coated bands were allowed to dry overnight. Photos were taken the next day before any measurements. Films were then stretched to 200% of their original length (20 cm). Photos were taken again to capture any cracking or differences in shine. The shine test results are summarized in Table 7.

TABLE 7 Original (Before After Stretching Sample Stretching) (200% Elongation) Copolymer of Reference Shiny Shiny, little change Example 1 Copolymer of Reference Shiny Shiny, some matting Example 2 Control Matte Matte, bad cracks MQ Resin (749) Shiny Matte, cracks present

Example 5 shows that the foundation prepared from the personal care composition of this invention, which includes a polyurethane-polyorganosiloxane copolymer, has superior abrasion resistance to a foundation prepared using a composition with a conventional MQ resin film forming agent. Additional benefits include improved flexibility for comfort of wear, and shine.

Example 6: Preparation of Emulsions (Prophetic)

The emulsification procedure will be performed on a Hauschild Speedmixer. To a plastic cup will be added polyurethane-polyorganosiloxane copolymer prepared in Reference Example 1, Brig 35L surfactant, optionally lactic acid, and a first quantity of water. The mixture will be sheared at maximum speed for 20 seconds. An additional quantity of water will be added, and the emulsion will again be mixed on the Speedmixer. The amounts in each emulsion sample to be prepared are shown in Table 6, below.

TABLE 6 Ingredients for preparing emulsions, weight parts Amount in Amount in Amount in Amount in Ingredient Sample A Sample B Sample C Sample D polyurethane - 10 4 10 4 polyorganosiloxane copolymer Brig 35 L Surfactant  0.5 4  0.6 4 Water, First  3 + 3 2 + 8  2 + 4 2 + 7 Quantity + Additional Quantity Lactic Acid none 0.1 none 0.06

Example 7: Preparation of Hair Conditioner Formulations (Prophetic)

Samples of emulsions as described in Example 6 will be added to rinse-off conditioning formulations using an amount sufficient to provide 2% the silicone block copolymer. The conditioning formulations are shown in Table 8, below. The conditioners of the present invention will be prepared using Emulsions A, B, C and D from Table 6.

TABLE 8 Conditioners Ingredient Weight % Weight % Weight % Weight % Deionized Water q.s. to 100% q.s. to 100% q.s. to 100% q.s. to 100% Hydroxyethyl-cellulose1 1.5 1.5 1.5 1.5 Cetearyl Alcohol2 1.0 1.0 1.0 1.0 PEG-100 Stearate & Glyceryl Stearate3 1.0 1.0 1.0 1.0 Emulsion A 3.3 — — — Emulsion B — 10.0 — — Emulsion C — — 3.4 — Emulsion D — — — 9.6 Phenoxyethanol and Ethylhexylglycerin4 0.5 0.5 0.5 0.5 1. Natrosol ® 250 HHR available from Hercules of Wilmington, DE 2. Crodocol CS-50 ® available from Croda Inc. of Edison, NJ 3. Arlacel ® 165 available from Uniqema of Wilmington, DE 4. Euxyl ® PE 9010 available from Schülke & Mayr

Example 8—Conditioning Shampoo Formulations (Prophetic)

Samples of emulsions described in Example 6 will be added to shampoo formulations in an amount sufficient to provide 2% of the polyorganosiloxane-polyurethane copolymer. The shampoo formulations are shown in Table 9. The shampoos of the present invention will be prepared using A, B, C and D emulsions from Table 6.

TABLE 9 Conditioning Shampoos Ingredient Weight % Weight % Weight % Weight % Deionized Water q.s. to 100% q.s. to 100% q.s. to 100% q.s. to 100% Sodium Laureth 30 30 30 30 Sulfate1 Cocamide 2.0 2.0 2.0 2.0 MIPA2 Cocamidopropyl 7.0 7.0 7.0 7.0 Betaine3 Polyquater- 0.3 0.3 0.3 0.3 nium-104 PEG-150 1.5 1.5 1.5 1.5 Pentaerythrityl Tetrastearate5 Emulsion A 3.3 — — — Emulsion B — 10.0 — — Emulsion C — — 3.4 — Emulsion D — — — 9.6 Phenoxyethanol 0.5 0.5 0.5 0.5 (and) Ethylhexyl- glycerin6 1. Standapol ES-3 ® available from Cognis Corp. of Cincinnati, OH 2. Mackamide CPA available from Rhodia3. Monateric CAB-LC ® available from Uniquema of New Castle, DE 4. UCARE Polymer JR-30M available from Dow/Amerchol of Midland, MI 5. Crothix ® 6 available from Croda Inc. of Edison, NJ 6. Euxyl ® PE 9010 available from Schülke & Mayr

Deionized water is added to the mixing vessel. In order to keep the active silicone loading constant throughout testing, the water level may be adjusted by adding water depending on the percent copolymer in the various emulsions used. With moderate agitation, the polyquaternium-10 is dispersed until fully dissolved. This is then heated to 75° C. and the PEG-150 pentaerythrityl tetrastearate is added with continual mixing. Heat is decreased to 40° C. and sodium lauryl ether sulfate, cocamide MIPA, cocamidopropyl betaine are added in that order. When completely incorporated, polyurethane-polyorganosiloxane copolymer emulsion is added to the base shampoo. The shampoo is mixed for 5-10 minutes and then Phenoxyethanol (and) Ethylhexylglycerin is added. The water loss is compensated for and the formulation is mixed for an additional 5 minutes. The final pH of the shampoo formulations are approximately 5.5-6.0.

Reference Example 9—General Procedure for Preparing Copolymers

A ml 4 neck flask was placed into a temperature controlled heating block and fitted with mechanical stirrer, thermometer, dropping funnel and reflux condenser.

1) The flask was charged with an a) isocyanate compound, an b) endblocker and a c) catalyst, which were mixed to form a mixture.

2) The mixture was stirred and heated at 60° C. for 1 hour, and the progress of the reaction followed by FTIR.

3) After a period of time the reaction was cooled to room temperature of 15° C. to 30° C. and solvent added.

4) A d) polyorganosiloxane and a e) polyethylene glycol (and optionally f) solvent) were charged to the dropping funnel and added drop-wise to the mixture in the flask, which was then heated for a period of time at 60° C.

5) f) EtOH was added to the mixture in the flask, which was then heated to reflux for period of time.

6) The mixture in the flask was cooled to room temperature and filtered through a 0.45 micron filter using Celite@ 545 filter aid. The filtrate was transferred into a round flask and volatiles removed with a rotary evaporator (90° C., 1 mbar).

Samples were prepared according to this procedure using starting materials and conditions shown in Table 10.

TABLE 10 b) e) polyethylene Time for Time for a) isocyanate Endblocker, d) glycol Heating in f) Heating in Reference Example 9 compound c) Catalyst polyorganosiloxane f) Solvent step 4) EtOH step 5) 10-1 16.6 g HDI 3.2 g TPDA 79.8 g C62 18.7 g PEG400 5 hours 5 g 2 hours HDInC62mPEG400oTPDA2; (n, 0.08 g DBTL 100 ml EtAc EtOH m, o) = (14, 6.5, 6.5) 10-2 22.1 g MDI 2.8 g TPDA 71.6 g C62 16.8 g PEG400 4 hours 5 g 2 hours MDInC62mPEG400oTPDA2; (n, 0.08 g DBTL 100 ml EtAc EtOH m, o) = (14.2, 6.6, 6.6)

TABLE 11 Molecular Weight (Mn) Example (g/mol) 1H-NMR analysis 13C-NMR analysis 10-1 16500 Olefinic (5.88-5.80, 5.25-5.10 ppm), NH NH—CO—O (158.76), —HC═CH2 (135.27), (4.91, 4.36), —CH2OOC (4.19-4.17), —HC═CH2 (116.37), O—CH2—C2H4—Si (74.14), COO—CH2C(Et)— (4.00), {Vi—CH2}2—O— Vi—CH2—O (72.37), —(O—CH2—CH2)n—O— (3.93-3.90), —CH2—OCH2CH2O—CH2— (70.72), Allyl-O—CH2— (69.80), —CH2—(O—C2H4)n—O—CH2— —CH2—O—C3H6—Si (3.71-3.58), (69.19), ≡C—CH2—O—CO—NH— —O—CH2—C3H6—Si (3.42-3.38), 65.09, —CH2—CH2—(O—C2H4)n—O—CH2—CH2— {Allyl-O—CH2}2— (3.29), (63.89), —OC—O—CH2—CH2—O—C3H6—Si (61.69), Et—C≡ —CH2—NHCO (3.16-3.11), —CH2— (1.63-1.55, (42.65), —C4H8—CH2—NH—C═O—O (41.94, 41.56), —CH2— 1.48-1.45, 1.32-1.29), C—CH2—CH3 (0.86-0.82), (30.69, 26.47) 26.58), —CH2—CH2—O—Si (23.51), C—CH2—Si (0.52-0.48), Si—CH3 (0.08-0.03). CH3—CH2—C≡ (23.09), Si—CH2— (14.23), CH3—CH2—C≡ (7.79), Si—CH3 (1.16-0.27). 10-2 17900 Aromatic (7.74-7.71, 7.29-7.20, 7.08-7.03, NH—CO—O (154.40, 154.02), Aromatic (137.20-136.02), 6.71-6.68, 6.46-6.38), Olefinic (5.90-5.80, HC═CH2 (135.30), Aromatic (133.97, 132.55, 132.31, 5.25-5.10 ppm), —CH2OOC (4.28-4.25, 130.69, 129.49, 127.54, 125.11, 123.46, 123.35, 119.28), —HC═CH2 COO—CH2—C(Et)— (4.12), {Vi—CH2}2—O— (116.65), O—CH2—C2H4—Si (74.31), Vi—CH2—O (3.93-3.92), Ph—CH2—Ph (72.53), —(O—CH2—CH2)n—O— (70.74), Allyl-O—CH2— (3.89-3.85), —CH2—OCH2CH2O—CH2— (69.68), —CH2—(O—C2H4)n—O—CH2— —CH2—O—C3H6—Si (69.13), ≡C—CH2—O—CO—NH— (3.71-3.58), —O—CH2—C3H6—Si (3.45-3.41), 65.70, —CH2—CH2—(O—C2H4)n—O—CH2—CH2— {Allyl-O—CH2}2— (3.33), —CH2—NHCO —OC—O—CH2—CH2—O—C3H6—Si (3.16-3.11), —CH2— (1.65-1.58), C—CH2—CH3 (64.62, 64.31), —OC—O—CH2—CH2—O—C3H6—Si (1.48-1.42), C—CH2—CH3 (0.88-0.84), C—CH2—Si (61.97, 61.78), Et—C≡ 42.78, —Ph—CH2—Ph— (0.54-0.49), Si—CH3 (0.08-0.03). (40.84, 37.27), —CH2—CH2—Si (23.65), CH3—CH2—C≡ (23.25), —CH2—Si (14.38), CH3—CH2—C≡ (7.94), Si(CH3)2 (1.30-0.4).

All amounts, ratios, and percentages are by weight unless otherwise indicated. The articles ‘a’, ‘an’, and ‘the’ each refer to one or more, unless otherwise indicated. The disclosure of ranges includes the range itself and also anything subsumed therein, as well as endpoints. For example, disclosure of a range of 2.0 to 4.0 includes not only the range of 2.0 to 4.0, but also 2.1, 2.3, 3.4, 3.5, and 4.0 individually, as well as any other number subsumed in the range. Furthermore, disclosure of a range of, for example, 2.0 to 4.0 includes the subsets of, for example, 2.1 to 3.5, 2.3 to 3.4, 2.6 to 3.7, and 3.8 to 4.0, as well as any other subset subsumed in the range. Similarly, the disclosure of Markush groups includes the entire group and also any individual members and subgroups subsumed therein. For example, disclosure of the Markush group a hydrogen atom, an alkyl group, an alkenyl group, or an aryl group, includes the member alkyl individually; the subgroup alkyl and aryl; and any other individual member and subgroup subsumed therein.

“Alkyl” means a saturated monovalent hydrocarbon group. Alkyl is exemplified by, but not limited to, methyl, ethyl, propyl (e.g., iso-propyl and/or n-propyl), butyl (e.g., isobutyl, n-butyl, tert-butyl, and/or sec-butyl), pentyl (e.g., isopentyl, neopentyl, and/or tert-pentyl); hexyl, heptyl, octyl, nonyl, and decyl, as well as branched saturated monovalent hydrocarbon groups of 6 or more carbon atoms.

“Alkenyl” means a monovalent hydrocarbon group containing a double bond. Alkenyl groups are exemplified by, but not limited to, ethenyl, propenyl (e.g., iso-propenyl and/or n-propenyl), butenyl (e.g., isobutenyl, n-butenyl, tert-butenyl, and/or sec-butenyl), pentenyl (e.g., isopentenyl, n-pentenyl, and/or tert-pentenyl), hexenyl, heptenyl, octenyl, nonenyl, and decenyl, as well as such branched groups of 6 or more carbon atoms.

“Alkynyl” means a monovalent hydrocarbon group containing a triple bond. Alkynyl groups are exemplified by, but not limited to, ethynyl, propynyl (e.g., iso-propynyl and/or n-propynyl), butynyl (e.g., isobutynyl, n-butynyl, tert-butynyl, and/or sec-butynyl), pentynyl (e.g., isopentynyl, n-pentynyl, and/or tert-pentynyl), hexynyl, heptynyl, octynyl, nonynyl, and decynyl, as well as such branched groups of 6 or more carbon atoms.

“Aryl” means a cyclic, fully unsaturated, hydrocarbon group. Aryl is exemplified by, but not limited to, cyclopentadienyl, phenyl, anthracenyl, and naphthyl. Monocyclic aryl groups may have 5 to 9 carbon atoms, alternatively 6 to 7 carbon atoms, and alternatively 5 to 6 carbon atoms. Polycyclic aryl groups may have 10 to 18 carbon atoms, alternatively 10 to 14 carbon atoms, and alternatively 12 to 14 carbon atoms.

“Aralkyl” means an alkyl group having a pendant and/or terminal aryl group or an aryl group having a pendant alkyl group. Exemplary aralkyl groups include tolyl, xylyl, benzyl, phenylethyl, phenyl propyl, and phenyl butyl.

“Carbocycle” and “carbocyclic” each mean a hydrocarbon ring. Carbocycles may be monocyclic or alternatively may be fused, bridged, or spiro polycyclic rings. Monocyclic carbocycles may have 3 to 9 carbon atoms, alternatively 4 to 7 carbon atoms, and alternatively 5 to 6 carbon atoms. Polycyclic carbocycles may have 7 to 18 carbon atoms, alternatively 7 to 14 carbon atoms, and alternatively 9 to 10 carbon atoms. Carbocycles may be saturated or partially unsaturated.

“Cycloalkyl” means saturated carbocycle. Monocyclic cycloalkyl groups are exemplified by cyclobutyl, cyclopentyl, and cyclohexyl.

Collectively, the term “monovalent hydrocarbon group” includes alkyl, alkenyl, aryl, aralkyl, and carbocyclic groups, as defined above.

“Divalent hydrocarbon group” includes alkylene groups such as ethylene, propylene (including isopropylene and n-propylene), and butylene (including n-butylene, t-butylene and isobutylene); and pentylene, hexylene, heptylene, octylene, and branched and linear isomers thereof; arylene groups such as phenylene; and alkaralkylene groups such as:

Alternatively, each divalent hydrocarbon group may be ethylene, propylene, butylene or hexylene. Alternatively, each divalent hydrocarbon group may be ethylene or propylene.

“Halogenated hydrocarbon” means a hydrocarbon group as defined above, but where one or more hydrogen atoms bonded to a carbon atom have been formally replaced with a halogen atom. For example, monovalent halogenated hydrocarbon groups can be any one of alkyl, alkenyl, aryl, aralkyl, and carbocyclic groups in which one or more hydrogen atoms bonded to a carbon atom have been replaced with a halogen atom. Monovalent halogenated hydrocarbon groups include haloalkyl groups, halogenated carbocyclic groups, and haloalkenyl groups. Haloalkyl groups include fluorinated alkyl groups such as trifluoromethyl (CF3), fluoromethyl, trifluoroethyl, 2-fluoropropyl, 3,3,3-trifluoropropyl, 4,4,4-trifluorobutyl, 4,4,4,3,3-pentafluorobutyl, 5,5,5,4,4,3,3-heptafluoropentyl, 6,6,6,5,5,4,4,3,3-nonafluorohexyl, and 8,8,8,7,7-pentafluorooctyl; and chlorinated alkyl groups such as chloromethyl and 3-chloropropyl. Halogenated carbocyclic groups include fluorinated cycloalkyl groups such as 2,2-difluorocyclopropyl, 2,3-difluorocyclobutyl, 3,4-difluorocyclohexyl, and 3,4-difluoro-5-methylcycloheptyl; and chlorinated cycloalkyl groups such as 2,2-dichlorocyclopropyl, 2,3-dichlorocyclopentyl. Haloalkenyl groups include chloro allyl.

“Skin” includes stratum corneum covered skin and mucosal membranes.

Claims

1. A personal care composition comprising: where each RU is independently a monovalent unsaturated hydrocarbon group; each RD is independently a divalent hydrocarbon group or a divalent halogenated hydrocarbon group; each RM is independently a monovalent hydrocarbon group or a monovalent halogenated hydrocarbon group; each RP is independently a hydrocarbon group that is divalent, trivalent, or tetravalent or a halogenated hydrocarbon group that is divalent, trivalent, or tetravalent; each RT is independently hydrogen or a monovalent hydrocarbon group; each subscript b is independently 0 to 1,000,000; subscript c is 0 to 200,000, subscript i is 0 to 200,000, subscript w1 is 0 to 200,000, subscript w2 is 0 to 200,000, subscript w3 is 0 to 200,000, subscript w4 is 0 to 200,000, and a quantity (c+i+w1+w2+w3+w4)≥1; subscript dis 0 to 1,000,000; subscript e is 0 to 1,000,000; subscript h is 0 to 1,000,000, and with the proviso that a quantity (d+e+h)≥1; subscript f is 1 to 1,500,000; subscript g is 0 to 500,000, subscript kis to 500,000, and a quantity (g+k)≥1; subscript j≥0; each X is independently nitrogen, oxygen, or sulfur; subscript l=0 or 1 when X is nitrogen, and subscript l=1 when X is oxygen or sulfur; subscript m=1 when X is nitrogen and subscript l=1, and subscript m=0 when X is oxygen or sulfur; subscript o=0 when X is oxygen or sulfur, and subscript o=1 when X is nitrogen; each subscript q independently has a value such that 0<q≤3; subscript s is 0 to 200,000; subscript v is 0 to 200,000; subscript y1 is 0 to 1,000,000; and subscript y2≥0, the copolymer having an average of more than one aliphatically unsaturated group at each end; and

(1) a polyurethane-polyorganosiloxane copolymer of unit formula
(2) a carrier that permits application.

2. The composition of claim 1, where the polyurethane-polyorganosiloxane copolymer has formula:

where each RU is independently an alkenyl group of 2 to 13 carbon atoms;
each RD is independently an alkylene group of 2 to 13 carbon atoms; each subscript b is independently 0 or 1; each subscript a is independently 0 to 100,000; and subscript n is 1 to 10,000.

3. The composition of claim 1, where the composition is selected from a solution or a dispersion.

4. The composition of claim 1, where the composition is an emulsion, and the carrier comprises water and a surfactant.

5. A method comprising:

(1) applying the composition of claim 1 to a substrate, and
(2) drying the substrate.

6. The method of claim 5, where the substrate is selected from the group consisting of human skin and human hair.

7.-8. (canceled)

9. A personal care composition comprising:

(1) a polyurethane-polyorganosiloxane copolymer of formula
where each RU is independently an alkenyl group of 2 to 13 carbon atoms; each RD is independently an alkylene group of 2 to 13 carbon atoms; each subscript b is independently 0 or 1; each subscript a is independently 0 to 100,000; and subscript n is 1 to 10,000 each subscript y3 is independently 1 to 200,000; and subscript n1 is 1 to 1,500,000.

10. The composition of claim 9, where the composition is selected from a solution or a dispersion.

11. The composition of claim 10, where the composition is an emulsion, and the carrier comprises water and a surfactant.

12. A method comprising:

(1) applying the composition claim 9 to a substrate, and
(2) drying the substrate.

13. The method of claim 12, where the substrate is selected from the group consisting of human skin and human hair.

14. (canceled)

15. The composition of claim 2, where the composition is selected from a solution or a dispersion.

16. The composition of claim 2, where the composition is an emulsion, and the carrier comprises water and a surfactant.

17. A method comprising:

(1) applying the composition of claim 2 to a substrate, and
(2) drying the substrate.

18. A method comprising:

(1) applying the composition of claim 3 to a substrate, and
(2) drying the substrate.

19. A method comprising:

(1) applying the composition of claim 4 to a substrate, and
(2) drying the substrate.
Patent History
Publication number: 20210177726
Type: Application
Filed: Aug 18, 2017
Publication Date: Jun 17, 2021
Inventors: Bizhong Zhu (Midland, MI), Martin Grasmann (Midland, MI), Vinita Pandit (Midland, MI), Xavier Thomas (Famars)
Application Number: 16/334,530
Classifications
International Classification: A61K 8/898 (20060101); A61Q 1/02 (20060101); A61Q 5/12 (20060101); A61Q 5/02 (20060101); A61K 8/06 (20060101);