LADDER-BASED WINCH-POWERED PLANK SCAFFOLD
A plank scaffold system and, more particularly, to a ladder-based vertically-adjustable plank scaffold system. The system may have a pair of ladders, a wall standoff mounted at the top of each of the ladders, a crane support mounted at the top of each of the ladders, a vertical guide bar and roller system to keep it from swinging on the cables, and a horizontal platform suspended on cables below the crane supports, the platform having a pair of cable winches mounted thereon for varying the elevation of the platform. Instead of ladders, tower scaffolds or stage towers may be used on each side to support the vertically-adjustable plank.
The present application is a continuation-in-part of U.S. application Ser. No. 16/987,940, filed Aug. 7, 2020, now U.S. Pat. No. 11,280,097, issued Mar. 22, 2022, which claims priority to provisional application No. 62/883,985 filed Aug. 7, 2019, under the same title, which is incorporated herein by reference in its entirety.
NOTICE OF COPYRIGHTS AND TRADE DRESSA portion of the disclosure of this patent document contains material which is subject to copyright protection. This patent document may show and/or describe matter which is or may become trade dress of the owner. The copyright and trade dress owner have no objection to the facsimile reproduction by anyone of the patent disclosure as it appears in the Patent and Trademark Office patent files or records, but otherwise reserves all copyright and trade dress rights whatsoever.
BACKGROUND FieldThis disclosure relates to a plank scaffold system and, more particularly, to a ladder-based vertically-adjustable plank scaffold system.
Description of the Related ArtSwing Stage platform scaffolds are ubiquitous in cities, where they are suspended from tall building roofs and two cable winches on board operating in tandem gradually lower the platform down the building exterior for window washing and other tasks. For jobs on the outside of smaller structures, such as painting and window washing, a portable scissor lift is often used. However, such a system is relatively expensive to lease and thus not economic for small jobs. In other systems, parallel tall ladders with scaffolding in between have been proposed. For instance, a mobile ladder-scaffolding system seen in U.S. Pat. No. 4,232,759 involves two rigidly fixed ladders that are laterally movable along tracks and support a platform at various elevations. This system is relatively complicated and requires guiding structure on the roof of the building on which the work is being done.
Despite numerous solutions proposed for smaller platform scaffolds, there remains a need for an easy-to-use and economical system that may be set up by one or two workmen.
SUMMARY OF THE INVENTIONAccording to exemplary embodiments, a ladder-based winch-powered plank scaffold is provided. The ladder-based vertically-adjustable plank scaffold system may have a pair of ladders, a wall standoff mounted at the top of each of the ladders, a crane support mounted at the top of each of the ladders, and a horizontal platform suspended on cables below the crane supports, a roller guide bar to keep the platform from swinging, the platform having a pair of cable winches mounted thereon for varying the elevation of the platform. Instead of ladders, tower scaffolds or stage towers may be used on each side to support the vertically-adjustable plank.
One version modifies the standoff legs to be telescopic so they are shorter when not in use so as not to throw off your balance when lifting or carrying ladders vertically during setting up the scaffold.
Another useful variation is to extend the crane arm all the way to the wall, bend it downward and connect it to the roller guide bar. This eliminates the upper stabilizer bar and also functions to bear some of the weight so the standoffs do not bear it all.
Other features and characteristics of the present invention, as well as the methods of operation, functions of related elements of structure and the combination of parts, and economies of manufacture, will become more apparent upon consideration of the following description and the appended claims with reference to the accompanying drawings, all of which form a part of this specification, wherein like reference numerals designate corresponding parts in the various figures.
Unless defined otherwise, all terms of art, notations and other technical terms or terminology used herein have the same meaning as is commonly understood by one of ordinary skill in the art to which this disclosure belongs. All patents, applications, published applications and other publications referred to herein are incorporated by reference in their entirety. If a definition set forth in this section is contrary to or otherwise inconsistent with a definition set forth in the patents, applications, published applications, and other publications that are herein incorporated by reference, the definition set forth in this section prevails over the definition that is incorporated herein by reference.
Unless otherwise indicated or the context suggests otherwise, as used herein, “a” or “an” means “at least one” or “one or more.”
This description may use relative spatial and/or orientation terms in describing the position and/or orientation of a component, apparatus, location, feature, or a portion thereof. Unless specifically stated, or otherwise dictated by the context of the description, such terms, including, without limitation, top, bottom, above, below, under, on top of, upper, lower, left of, right of, in front of, behind, next to, adjacent, between, horizontal, vertical, diagonal, longitudinal, transverse, etc., are used for convenience in referring to such component, apparatus, location, feature, or a portion thereof in the drawings and are not intended to be limiting.
Furthermore, unless otherwise stated, any specific dimensions or specified thickness of materials mentioned in this description are merely representative of an exemplary implementation of a device embodying aspects of the invention and are not intended to be limiting.
The ladder-based plank scaffold system features two extension ladders D that are propped up against the wall W and spaced apart between 16-25 feet. A pair of loadbearing standoffs A that are secured at the top of each of the ladders D space the top end of the ladders away from the wall.
The wall standoffs A mount at the top of each of the ladders D and having a sufficient length to extend from the respective ladder to the adjacent vertical wall W. A crane support is fixedly connected to and positioned adjacent the top of each of the ladders, and a horizontal platform P is suspended on cables below the crane supports. The platform P has a pair of cable winches F mounted thereon for varying the elevation of the platform.
The wall standoff A and the crane support may be integrated into one structural piece. Each wall standoff A includes a vertical column with two ladder rung braces spaced to rest on top of different rungs of the ladder on which the wall standoff mounts. Each wall standoff includes a horizontal portion extending toward the adjacent vertical wall and terminating at a cable attachment mount such as a ring, wherein the cables for the cable winches are secured to the cable attachment ring. Upper and lower horizontal stabilizer bars extend from spaced points on each ladder D and connect firmly to a vertical roller guide bar GB positioned adjacent the vertical wall W, the horizontal platform P has a pair of roller assemblies I each of which engages and is configured to slide or roll up and down along one of the roller guide bars. The roller guide bar GB thus stabilize the platform P from rocking due to wind or other environmental factors.
Descriptors for
A) Load-bearing standoff with crane. (Two versions,
GB) Roller guide bar (e.g., 2 inch aluminum pipe, 3/16 inch thick, or 2.5 inch aluminum square tube ⅛ inch thick).
C) Stabilizer bars (e.g., 1½ inch aluminum pipe, 3/16 inch thick).
D) Standard heavy-duty 12 foot extension ladders.
E) Cable fall breaks, standard commercial.
F) Electric winch, rechargeable.
G) Safety railings (e.g., 1½ inch aluminum pipe, 3/16 inch thick).
H) Plank frame (e.g., 1½ inch aluminum pipe, 3/16 inch thick).
I) Roller assembly, (see detail of
Alternatively,
Finally,
An exemplary standoff A is illustrated in
Each standoff A has a lower portion that is angled with respect to the upper crane B. The lower portion has a pair of ladder rung braces in the form of inverted arcuate gussets 2G spaced to rest on top of different rungs of the ladder, and a pair of side lace plates 2H for each of the ladder rung braces 2G with apertures for passage of an elongated cotter pin 2F to lock the wall standoff to the ladder, as seen in
As indicated in the exemplary embodiment of
Furthermore, the cable attachment ring J is positioned along the horizontal component B′ of the crane extension B which is no longer cantilevered, due to the bracing effect of the standoff arms 2D against the wall W. This helps distribute the weight of the platform, workers and materials more evenly as opposed to a cantilevered crane extension.
The standoff A further may include a lower portion that is angled and has a pair of ladder rung braces in the form of inverted arcuate gussets 2G spaced to rest on top of different rungs of the ladder. Lace pins 2FF may be used to pass through apertures in the gussets 2G and through the respective rungs to hold the standoff A in place.
The horizontal component B′ of the crane extension B may further terminate in a fastener bracket K, such as a square tube as shown, that is sized to be secured to a top end of a roller guide bar GB. The horizontal component B′ thus takes the place of an upper horizontal stabilizer bars C such as seen in the embodiment of
It should be noted that the cable winches F could be mounted remote from the platform P, such as on the horizontal component B′ of the crane extension B as in
Descriptors for
A) Load-bearing standoff with crane.
B) Crane extension.
2C) Gussets, strength reinforcements.
2D) Standoff arms, (approximately 25″ long).
2E) Standoff feet, rubber/standard.
2F, 2FF) Through ladder rung, lace pins.
2G) Over rung standoff mounts, Ladderjack adapted/standard.
2H) Exterior ladder side lace plates.
2I) Cotter clips for lace pins.
J) Cable attachment ring.
K) Fastener bracket.
GB) Roller guide bar.
With reference back to
The system is stabilized from swaying excessively by a series of bars connected between the ladders D and platform P. In particular, horizontal stabilizer bars C extend from the upper and lower ends of the ladders D two vertical roller or guide bars GB positioned against the wall W. Small spacers such as horizontal pipe lengths may be provided between the guide bars GB and the wall. The guide bars GB are also received in roller assemblies I extending horizontally toward the wall W from the platform P. In this way, the components of the system are integrated stabilized against oscillations caused by the wind or other disturbances.
Descriptors for
3A) Aluminum scaffold plank (e.g., 6″×14″×20′ max, holds 750 pounds).
GB) Roller guide bar (e.g., 2″ aluminum pipe, 3/16 inch thick or 2.5 inch square tube, ⅛ inch thick).
3C) Roller assembly attachment sleeve.
3D) Roller assembly (see detail
3E) Rollers.
3F) Rollers extension bar.
GB′) Roller guide bar stabilizer (e.g., 2″ aluminum pipe, 3/16 inch thick or 2.5 inch square aluminum tube, ⅛ inch thick).
Descriptors for
A) Load-bearing standoff with crane (connected to roller guide bar GB).
GB) Roller guide bar (e.g., 2 inch aluminum pipe, 3/16 inch thick or 2.5 inch square aluminum tube, ⅛ inch thick).
C) Stabilizer bars (e.g., 1½ inch aluminum pipe, 3/16 inch thick).
D) Standard heavy-duty 12 foot extension ladders.
E) Cable fall breaks, standard commercial.
F) Electric winch, rechargeable.
G) Safety railings (e.g., 1½ inch aluminum pipe, 3/16 inch thick).
H) Plank frame (e.g., 1½ inch aluminum pipe, 3/16 inch thick).
I) Roller assembly, (see details of
6J) Telescopic standoff arm.
Exemplary dimensions include 12 inches between rungs, and an additional 13 inches via a standoff bar.
Finally,
While the present invention has been described and shown in considerable detail with reference to certain illustrative embodiments, including various combinations and sub-combinations of features, those skilled in the art will readily appreciate other embodiments and variations and modifications thereof as encompassed within the scope of the present invention. Moreover, the descriptions of such embodiments, combinations, and sub-combinations is not intended to convey that the invention requires features or combinations of features other than those expressly recited in the claims. Accordingly, the present invention is deemed to include all modifications and variations encompassed within the spirit and scope of the following appended claims.
Closing Comments
Throughout this description, the embodiments and examples shown should be considered as exemplars, rather than limitations on the apparatus and procedures disclosed or claimed. Although many of the examples presented herein involve specific combinations of method acts or system elements, it should be understood that those acts and those elements may be combined in other ways to accomplish the same objectives. Acts, elements and features discussed only in connection with one embodiment are not intended to be excluded from a similar role in other embodiments.
As used herein, “plurality” means two or more. As used herein, a “set” of items may include one or more of such items. As used herein, whether in the written description or the claims, the terms “comprising”, “including”, “carrying”, “having”, “containing”, “involving”, and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases “consisting of” and “consisting essentially of”, respectively, are closed or semi-closed transitional phrases with respect to claims. Use of ordinal terms such as “first”, “second”, “third”, etc., in the claims to modify a claim element does not by itself connote any priority, precedence, or order of one claim element over another or the temporal order in which acts of a method are performed, but are used merely as labels to distinguish one claim element having a certain name from another element having a same name (but for use of the ordinal term) to distinguish the claim elements. As used herein, “and/or” means that the listed items are alternatives, but the alternatives also include any combination of the listed items.
Claims
1. A ladder-based plank scaffold system, comprising:
- a pair of ladders;
- a wall standoff mounted at the top of each of the ladders, each wall standoff having at least one horizontally oriented arm having a length sufficient to extend from a respective ladder to an adjacent vertical wall, the wall standoff further having a crane support fixed thereto including a crane arm that extends horizontally toward the adjacent vertical wall and has a cable attachment mount thereon;
- a horizontal platform suspended below the crane supports on cables attached to the cable attachment mounts; and
- a cable winch system operatively engaging the cables for varying the elevation of the platform.
2. The system of claim 1, wherein the wall standoff and the crane support are integrated into one structural piece that is removable from a respective ladder.
3. The system of claim 2, wherein each wall standoff includes two ladder rung braces spaced to rest on top of different rungs of the ladder on which the wall standoff mounts.
4. The system of claim 2, wherein each wall standoff includes a pair of side lace plates with apertures for passage of an elongated cotter pin sized to pass through ladder rungs and lock the wall standoff to the ladder.
5. The system of claim 1, wherein each wall standoff includes a vertical column with ladder mounting structure, and two of the horizontally oriented arms that are connected to the vertical column and extend horizontally to the adjacent vertical wall.
6. The system of claim 5, wherein each of the horizontally oriented arms has an adjustable length.
7. The system of claim 1, further including a pair of vertical guide bars each positioned alongside the adjacent vertical wall in line with one of the ladders, wherein the at least one horizontally oriented arm of each wall standoff is secured to a vertical guide bar, the horizontal platform including guide structure which engages and is configured to be guided along the guide bars.
8. The system of claim 1, further including a pair of vertical guide bars each positioned alongside the adjacent vertical wall in line with one of the ladders, and also including at least one horizontal stabilizer bar extending from each of the ladders toward the adjacent vertical wall and connected to a vertical guide bar, the horizontal platform including guide structure which engages and is configured to be guided along the guide bars.
9. The system of claim 8, wherein the guide structure includes roller assemblies each of which engages and is configured to slide or roll up and down along one of the vertical guide bars.
10. The system of claim 1, wherein the cable winch system includes a pair of electric cable winches and a cable fall break.
11. A ladder-based plank scaffold system, comprising:
- a pair of ladders;
- a wall standoff mounted at the top of each of the ladders and having a length sufficient to extend from a respective ladder to an adjacent vertical wall, each wall standoff terminating at the adjacent vertical wall in two horizontally spaced apart arms for contacting the wall and stabilizing the ladder;
- a crane support fixedly connected to and positioned adjacent the top of each of the ladders, each crane support having a cable attachment mount thereon;
- a horizontal platform suspended below the crane supports on cables attached to the cable attachment mounts; and
- a cable winch system operatively engaging the cables for varying the elevation of the platform.
12. The system of claim 11, wherein each wall standoff is integrated into a terminal rung section of a respective ladder.
13. The system of claim 12, wherein the terminal rung section of each ladder may pivot with respect to a remainder of the ladder, and further including support struts for fixing an angle of the terminal rung section.
14. The system of claim 11, wherein the wall standoff and the crane support are separate and each crane support includes a lower portion that is angled with respect to a vertical upper column, the lower portion having a pair of side lace plates for each of the ladder rung braces with apertures for passage of an elongated cotter pin to lock the crane support to the ladder.
15. The system of claim 11, wherein the wall standoff and the crane support are integrated into one structural piece that is removable from a respective ladder, and each wall standoff includes two ladder rung braces spaced to rest on top of different rungs of the ladder on which the wall standoff mounts.
16. The system of claim 11, wherein the wall standoff and the crane support are integrated into one structural piece that is removable from a respective ladder, and each wall standoff includes a pair of side lace plates with apertures for passage of an elongated cotter pin sized to pass through ladder rungs and lock the wall standoff to the ladder.
17. The system of claim 11, wherein each of the horizontally oriented arms has an adjustable length.
18. The system of claim 11, further including a pair of vertical guide bars each positioned alongside the adjacent vertical wall in line with one of the ladders, and also including at least one horizontal stabilizer bar extending from each of the ladders toward the adjacent vertical wall and connected to a vertical guide bar, the horizontal platform including guide structure which engages and is configured to be guided along the guide bars.
19. The system of claim 18, wherein the guide structure includes roller assemblies each of which engages and is configured to slide or roll up and down along one of the vertical guide bars.
20. The system of claim 11, wherein the cable winch system includes a pair of electric cable winches and a cable fall break.
Type: Application
Filed: Mar 7, 2022
Publication Date: Jul 7, 2022
Inventor: Brian Kenyon (Pasadena, CA)
Application Number: 17/688,670