BUNDLE-DROP ROLLER
Embodiments are directed to improving transportation of tubular structures. A roller may have a housing having a vertical axis and one or more upper flanges. The one or more upper flanges may have an upper surface that is transverse and non-perpendicular to the vertical axis of the housing. Optionally, the upper surface may be curved. The roller may have one or more wheels that are rotatably coupled to the housing and that extend downward from the housing.
This application is a continuation of U.S. patent application Ser. No. 16/280,019 filed Feb. 19, 2019, which claims the benefit of priority from U.S. Provisional Patent Application No. 62/632,376, filed Feb. 19, 2018, which applications are incorporated herein by reference in their entirety.
FIELD OF THE INVENTIONThis invention relates to rollers for containers.
BACKGROUND OF THE INVENTIONTubular structures, such as concrete forms including cylindrical cardboard tubes available under the mark SONOTUBE®, are often used as containers to transport cargo by way of airlifts, such as airdrops. The tubular structures are at least partially filled with supplies and then carried to aircraft. The tubular structures have shapes and dimensions that make them challenging and awkward to carry. Thus, it is with respect to these considerations and others that the present invention has been made.
SUMMARY OF THE INVENTIONIn one aspect of the invention a system includes a container having an outer surface conforming to a cylindrical shape defining an axis of symmetry. The system further includes a plurality of roller assemblies mounted to the container, each of the roller assemblies having one or more wheels, the plurality of roller assemblies being mounted such that the container may be supported on the wheels of the plurality of roller assemblies when rested on a flat surface. The roller assemblies each define at least two surfaces that are tangent to the container at at least two angular positions about the axis of symmetry. In some embodiments, the container a cardboard cylinder.
In some embodiments, each roller assembly of the plurality of roller assemblies includes a plurality of wheels that are distributed in a row parallel to the axis of symmetry. In some embodiments, each wheel defines an axis of rotation that is perpendicular to the axis of symmetry. In some embodiments, the plurality of roller assemblies include a first roller assembly and a second roller assemblies that are located at overlapping positions along the axis of symmetry and located at different angular positions about the axis of symmetry. Some embodiments further include a cross brace fastened to the first roller assembly and the second roller assembly.
In some embodiments, the one or more wheels of each roller assembly of the plurality of roller assemblies includes a plurality of wheels. Each roller assembly of the plurality of roller assemblies may include a roller housing including a first vertical wall and a second vertical wall, the plurality of wheels being positioned between the first vertical wall and the second vertical wall. The at least two surfaces may include a first flange on the first vertical wall and a second flange on the second vertical wall. In some embodiments, the first flange defines a first angle relative to the first vertical wall and the second flange defines a second angle relative to the second vertical wall, the second angle being greater than the first angle.
In some embodiments, the roller housing includes a bottom wall, a lower edge of the first vertical wall securing to a first edge of the bottom wall, a lower edge of the second vertical wall securing to a second edge of the bottom wall opposite the first edge, the bottom wall defining a plurality of openings and a portion of each wheel of the plurality of wheels protruding outwardly from one of the openings of the plurality of openings. In some embodiments, the first vertical wall, bottom wall, second vertical wall, first flange, and second flange are formed of a single sheet of metal.
In some embodiments, the roller housing further includes an end cap extending between the first vertical wall and second vertical wall, the end cap having an upper edge defining a radius of curvature sized to conform to the cylinder when in contact with the first surface and the second surface.
A corresponding method of use may include fastening the first flange and the second flange of each roller assembly to the container such that a first portion of the roller assemblies are on one side of a vertical plane intersecting the axis of symmetry and a second portion of the roller assemblies are on a second side of the vertical plane opposite the first side and such that the rollers of the first portion of the roller assemblies are substantially aligned parallel to the axis of symmetry and the rollers of the second portion of the roller assemblies are substantially aligned parallel to the axis of symmetry.
The method of use may further include positioning one or more cross braces between a roller assembly of the first portion and a roller assembly of the second portion prior to fastening the flanges to the cylinder. The cross brace may be removed following fastening.
The preferred and alternative embodiments of the present invention are described in detail below with reference to the following drawings.
Various embodiments now will be described more fully hereinafter with reference to the accompanying drawings, which form a part hereof, and which show, by way of illustration, specific example embodiments by which the invention may be practiced. The embodiments may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete and will fully convey the scope of the embodiments to those skilled in the art. Among other things, the various embodiments may be methods, systems, or devices. The following detailed description is, therefore, not to be taken in a limiting sense.
Throughout the specification and claims, the following terms take the meanings explicitly associated herein, unless the context clearly dictates otherwise. The phrase “in one embodiment,” “in one implementation,” or “in one example” as used herein does not necessarily refer to the same embodiment, implementation, or example, though it may. Furthermore, the phrase “in another embodiment,” “in another implementation,” or “in another example” as used herein does not necessarily refer to a different embodiment, implementation, or example, although it may. Thus, as described below, various embodiments or implementations may be readily combined, without departing from the scope or spirit of the invention.
In addition, as used herein, the term “or” is an inclusive “or” operator and is equivalent to the term “or,” unless the context clearly dictates otherwise. The term “based on” is not exclusive and allows for being based on additional factors not described, unless the context clearly dictates otherwise. In addition, as used herein, the meanings of “a,” “an,” and “the” include plural references. Also, as used herein, plural references are intended to also disclose the singular, unless the context clearly dictates otherwise. The meaning of “in” includes “in” and “on.” Further, as used herein, the terms “of” and “for” refer to both the meaning of the term “of” and the meaning of the term “for” in the sentence or phrase in which one or the other is employed (although they may have the same meaning), unless the context clearly dictates otherwise. Also, as used herein, the use of “when” and “responsive to” do not imply that associated resultant actions are required to occur immediately or within a particular time period, unless the context clearly dictates otherwise. Instead, they are used herein to indicate actions that may occur or be performed in response to one or more conditions being met, unless the context clearly dictates otherwise.
The system 10 includes one or more roller assemblies 14 having one or more wheels 16 or rollers 16 included in each assembly 14. The rollers 16 are rotatably fastened within roller housings 18. In some embodiments, the rollers 16 are embodied as skateboard wheels. The roller housings fasten to a container 20, that is at least one of a cylinder or a structure having portions of its surface that conform to a cylinder. The cylinder may be defined with respect to an axis of symmetry 22, e.g., the cylinder is circular about an axis of symmetry 22. In the illustrated embodiment, the axis of symmetry 22 is substantially parallel to the longitudinal direction 12c. In some embodiments, the longitudinal direction 12c may be defined as being parallel to the axis of symmetry 22. When the roller assemblies 14 are in use for supporting the container 20, the axis of symmetry is substantially parallel to a support surface with which the rollers 16 of the roller assemblies 14 are engaged.
In the illustrated embodiment, there are two roller assemblies 14 that are positioned on either side of a plane parallel to the vertical and longitudinal directions 12a, 12c and intersecting the axis of symmetry 22. Stated differently, the roller assemblies are located at different angular positions about the axis of symmetry 22. The roller assemblies 14 may be positioned such that their positions along the axis of symmetry 22 partially or substantially entirety (>90% of their lengths). In other embodiments, a single roller assembly may be centered on this plane and be of sufficient width to resist tipping of the container 20.
As shown in
The rollers 16 of the roller assemblies may defined axes of rotation that are perpendicular to the axis of rotation 16. In the illustrated embodiment, the centers of the rollers 16 lie substantially in (e.g., within 5 mm of) a plane that is parallel to the axis of symmetry 22 and offset therefrom and the axes of rotation of the roller are al substantially parallel to this plane.
As is apparent in
The flanges 30a, 30b may secure to the container 30a, 30b by various means. For example, one or more flange fasteners 32a may include nuts and bolts, hook-and-loop fasteners, adhesive, or others that are at least strong enough in combination to secure the roller assembly 14 to the container 20 despite the lateral outward force provided by the weight of the container 20 and its contents. In the illustrated embodiment, the fasteners 32a, 32b pass through apertures 34a, 34b in the flanges 30a, 30b and through the container 20. Each flange 30a, 30b may define multiple apertures 34a, 34b distributed along the longitudinal direction 12b in order to provide sufficient attachment locations to the container 20 to resist expected loading.
In the illustrated embodiment, flange 30a secures to a sidewall 36a and flange 30b secures to a sidewall 36b. In the illustrated embodiments, the walls 36a, 36b both have inner and outer surfaces that are substantially vertical, i.e. extend substantially parallel to the vertical and longitudinal directions 12a, 12b. Each wall 36a, 36b extends downwardly from the flanges 30a, 30b and connects to an edge of a bottom wall 38, such as by way of curved transition between the walls 36a, 36b and the bottom wall 38. The bottom wall 38 may have upper and lower surfaces substantially parallel to the horizontal and longitudinal directions 12b, 12c.
In some embodiments, the flange 30a, wall 36a, bottom wall 38, wall 36b, and flange 30b are a single continuous sheet of plastic or metal (e.g., stainless steel, aluminum, etc.) that is milled, cut, or otherwise machined and bent to have the illustrated structures of the roller housing 18. Cutting of the outline of the housing 18 and the various apertures 34a, 34b, 40a, 40b, 42a, 42b may be performed before or after the sheet of metal is bent into the illustrated shape. Some features may be cut before bending and others after. Features in the sheet may be formed with a computer numerical control (CNC) brake after laser cutting the sheet and bending the sheet to the illustrated shape. In some embodiments, container 20 and roller housings 18 may be integral to each other, with both the container 20 and the roller housings 18 being molded polymer or composite material
The sidewall 36a may define axle openings 40a that are each substantially (e.g., within 2 mm) aligned along the vertical and longitudinal directions 12a, 12c with a corresponding opening 40b defined by the sidewall 36b. The bottom wall 38 may define bottom openings 42 such that each bottom opening is substantially centered (e.g., within 5 mm) on the openings 40a or 40b along the longitudinal direction 12c.
When assembled, an axle 44 passes through a pair of aligned openings 40a, 40b along with a roller 16 positioned between the aligned openings 40a, 40b and a portion of the roller 16 protrudes outwardly through the bottom opening 42 centered on the aligned openings 40a, 40b. The amount by which the roller protrudes outwardly through the bottom opening 42 may be between 10 and 30 percent of a radius of the roller about its axis of rotation.
In the illustrated embodiment, the axle 44 passes through one or more roller bearings 46a, 46b fastened within the roller 16, such as cartridge roller bearings, such that rotation of the axle 44 is not required in order for the roller 16 to rotate. In the illustrated embodiment, the axle 44 may additionally pass through spacers 48a, 48b, e.g., cylinders defining holes, positioned between the sidewall 36a and the roller 16 and between the roller 16 and the sidewall 36b, respectively. The spacers 48a, 48b may urge the roller 16 to remain centered within the bottom opening 42 along the horizontal direction 12c and avoid rubbing against sides of the bottom opening 42.
Referring to
Referring to
In the illustrated embodiment, the cap 60 is embodied as a plate defining one or more indexing structures, e.g., tabs 62a, 62b, 62c that engage corresponding indexing structures, e.g., notches 64a, 64b, 64c formed in the sidewalls 36a, 36b and bottom wall 38, respectively. The engagement of the tabs 62a, 62b, 62c in the notches 64a, 64b, 64c aligns the cap 60 relative to the walls 36a, 36b, 36c and the cap 60 may then be welded in place or secured by another fastening means.
As shown in
As is apparent in
For example, for a container 20 defining a cylinder of radius of 15 units (e.g., 15 inches), and sidewalls 36a, 36b separated along the horizontal direction by 2.63 units, the angle 68a may be selected to be 69 degrees and the angle 68b may be selected to be 129 degrees in order that both flanges 30a, 30b make tangential contact with cylindrical portions of the container 20. Of course, other geometries are possible. In particular, the relative sizes of the angles 68a, 68b will decrease as the location of the roller assembly 14 moves closer to being horizontally (12b) aligned with the axis of symmetry 22.
In particular note in
Referring to
For example, as shown in
In some embodiments, the cross brace 90 may further define a protuberance 96 or other structure at each end, each protuberance 96 having a surface 98 that is angled to conform to and contact the flange 30a of one of the roller assemblies 14 on either side of the cross brace 90 in order to support the flange 30a and facilitate positioning of the cross brace 90. With the rail 92 fastened to the sidewall 36a of the roller housing 18, the post 96 engaging the flange 30a will resist removal of the cross brace 90 when subject to pulling along the horizontal direction 12b.
In some embodiments, the securement of the rails 92 to the sidewalls 36a of the roller assemblies 14 is removable, e.g., screws, bolts, or the like. Accordingly, the rails 92 may be removed after the roller assemblies are fastened to a container 20 thereby permitting removal of the cross braces 90. Accordingly, the rails 92 and cross braces 90 are a fixture used for manufacture but are not deployed with the roller assemblies 14. In other methods of use the rails 92 and cross braces 90 remain attached during deployment.
While the preferred embodiment of the invention has been illustrated and described, as noted above, many changes can be made without departing from the spirit and scope of the invention. Accordingly, the scope of the invention is not limited by the disclosure of the preferred embodiment. Instead, the invention should be determined entirely by reference to the claims that follow.
Claims
1. A system comprising:
- a container having an outer surface conforming to a cylindrical shape defining an axis of symmetry; and
- a plurality of roller assemblies mounted to the container, each of the roller assemblies having one or more wheels, the plurality of roller assemblies being mounted such that the container may be supported on the wheels of the plurality of roller assemblies when rested on a flat surface;
- wherein the roller assemblies each define at least two surfaces that are tangent to the container at at least two angular positions about the axis of symmetry.
2. The system of claim 1, wherein the container is a cardboard cylinder.
3. The system of claim 1, wherein each roller assembly of the plurality of roller assemblies includes a plurality of wheels that are distributed in a row parallel to the axis of symmetry.
4. The system of claim 3, wherein each wheel defines an axis of rotation that is perpendicular to the axis of symmetry.
5. The system of claim 1, wherein the plurality of roller assemblies include a first roller assembly and a second roller assembly that are located at overlapping positions along the axis of symmetry and located at different angular positions about the axis of symmetry.
6. The system of claim 5, further comprising a cross brace fastened to the first roller assembly and the second roller assembly.
7. The system of claim 1, wherein:
- the one or more wheels of each roller assembly of the plurality of roller assemblies includes a plurality of wheels;
- each roller assembly of the plurality of roller assemblies includes a roller housing including a first vertical wall and a second vertical wall, the plurality of wheels being positioned between the first vertical wall and the second vertical wall; and
- the at least two surfaces include a first flange on the first vertical wall and a second flange on the second vertical wall.
8. The system of claim 7, wherein the first flange defines a first angle relative to the first vertical wall and the second flange defines a second angle relative to the second vertical wall, the second angle being greater than the first angle.
9. The system of claim 8, wherein the roller housing further comprises a bottom wall, a lower edge of the first vertical wall securing to a first edge of the bottom wall, a lower edge of the second vertical wall securing to a second edge of the bottom wall opposite the first edge, the bottom wall defining a plurality of openings and a portion of each wheel of the plurality of wheels protruding outwardly from one of the openings of the plurality of openings.
10. The system of claim 9, wherein the first vertical wall, bottom wall, second vertical wall, first flange, and second flange are formed of a single sheet of metal.
11. A roller assembly comprising:
- a plurality of wheels;
- a roller housing having the plurality of wheels mounted to the roller housing; and
- a first flange and a second flange mounted to the roller housing, the first flange defining a first surface and the second flange defining a second surface, the first surface and second surface being angled such that both of the first surface and the second surface may be positioned in contact with a cylinder defining an axis of symmetry.
12. The roller assembly of claim 11, wherein:
- the plurality of wheels are distributed in a row parallel to the axis of symmetry; and
- each wheel defines an axis of rotation that is perpendicular to the axis of symmetry.
13. The roller assembly of claim 12, wherein:
- the roller housing includes a first vertical wall and a second vertical wall that are parallel to one another, the plurality of wheels being positioned between the first vertical wall and the second vertical wall; and
- the first flange being secured to the first vertical wall and the second flange being secured to the second vertical wall.
14. The roller assembly of claim 13, wherein the first vertical wall defines first axle openings and the second vertical wall defines second axle openings, the roller assembly further comprising axles such that each axle extends through one of the first axle openings, one wheel of the plurality of wheels, and one of the second axle openings.
15. The roller assembly of claim 13, wherein the first flange defines a first angle relative to the first vertical wall and the second flange defines a second angle relative to the second vertical wall, the second angle being greater than the first angle.
16. The roller assembly of claim 15, wherein the roller housing further comprises a bottom wall, a lower edge of the first vertical wall securing to a first edge of the bottom wall, a lower edge of the second vertical wall securing to a second edge of the bottom wall opposite the first edge, the bottom wall defining a plurality of openings and a portion of each wheel of the plurality of wheels protruding outwardly from one of the openings of the plurality of openings.
17. The roller assembly of claim 16, wherein the first vertical wall, bottom wall, second vertical wall, first flange, and second flange are formed of a single sheet of metal.
18. The roller assembly of claim 16, further comprising an end cap extending between the first vertical wall and the second vertical wall, the end cap having an upper edge defining a radius of curvature sized to conform to the cylinder when in contact with the first surface and the second surface.
19. A method comprising:
- providing a cylindrical concrete form defining an axis of symmetry;
- providing a plurality of roller assemblies, each roller assembly comprising: a plurality of wheels; a roller housing having the plurality of wheels mounted to the roller housing; and a first flange and a second flange mounted to the roller housing, the first flange defining a first surface and the second flange defining a second surface, the first surface and second surface being angled such that both of the first surface and the second surface may be positioned in substantially tangential contact with the cylindrical concrete form; and
- (a) fastening the first flange and the second flange of each roller assembly to the cylindrical concrete form such that a first portion of the roller assemblies are on one side of a vertical plane intersecting the axis of symmetry and a second portion of the roller assemblies are on a second side of the vertical plane opposite the first side and such that the rollers of the first portion of the roller assemblies are substantially aligned parallel to the axis of symmetry and the rollers of the second portion of the roller assemblies are substantially aligned parallel to the axis of symmetry.
20. The method of claim 19, further comprising:
- positioning one or more cross braces between a roller assembly of the first portion and a roller assembly of the second portion prior to performing (a); and
- following performing (a) removing the one or more cross braces.
Type: Application
Filed: Mar 7, 2023
Publication Date: Sep 14, 2023
Inventors: Dennis Sterling Becklin (Grants Pass, OR), Steve Curtis (Eloy, AZ)
Application Number: 18/118,704