STEEL SHEET FOR HOT STAMPING AND HOT STAMPED PART
Provided is a steel sheet for hot stamping having a predetermined chemical composition and a metallographic structure comprising, by area ratio, ferrite: 10% or more and pearlite: 10% or more, wherein a total of ferrite and pearlite is 80% or more, and a dispersion index of pearlite is 0.50 or more. Further, provided is a hot stamped part having a predetermined chemical composition and a metallographic structure comprising, by area ratio, at least one of martensite, bainite, and tempered martensite in a total of 90% or more, wherein a standard deviation in a hardness distribution of prior austenite grains at a sheet thickness ¼ position is 150 Hv or less.
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The present invention relates to a steel sheet for hot stamping and a hot stamped part produced using the same.
BACKGROUNDIn recent years, in the automobile industry, lighter weight of car bodies has been sought from the viewpoint of improvement of fuel economy. To achieve both lighter weight of car bodies and collision safety, one effective method is to increase the strength of the steel sheet used. A high strength steel sheet is being developed due to such a background. On the other hand, if making a steel sheet high in strength, the formability falls, and therefore it is generally difficult to achieve both strength and formability in the steel sheet.
In relation to this, PTL 1 describes a cold rolled steel sheet having a predetermined chemical composition and a metallographic structure comprising, by area ratio, polygonal ferrite in 40.0% or more and less than 60.0%, bainitic ferrite in 30.0% or more, retained austenite in 10.0% or more and 25.0% or less, and martensite in 15.0% or less, wherein in the retained austenite, a ratio of the retained austenite, in which an aspect ratio is 2.0 or less, a length of a long axis is 1.0 um or less, and a length of a short axis is 1.0 μm or less, is 80.0% or more, wherein in the bainitic ferrite, a ratio of the bainitic ferrite, in which an aspect ratio is 1.7 or less and an average value of crystal orientation difference of a region surrounded by grain boundaries with a crystal orientation difference of 15° or more is 0.5° or more and less than 3.0°, is 80.0% or more, and wherein a connectivity D value of the martensite, bainitic ferrite, and retained austenite is 0.70 or less. Further, PTL 1 describes that according to the above constitution, it is possible to provide a high strength cold rolled steel sheet having a tensile strength of 980 MPa or more, a 0.2% yield strength of 600 MPa or more, and excellent punching fatigue properties, elongation, and hole expandability suitable as a structural member of an automobile, etc.
CITATIONS LIST Patent Literature[PTL 1] WO 2016/136810
SUMMARY Technical ProblemHot stamping (hot pressing) is known as a technique for press-forming a material, which is difficult to form, such as a high strength steel sheet. Hot stamping is a technique of hot forming which heats then forms a material to be formed. This technique heats then forms the material, and therefore at the time of forming, the steel material is soft and has good formability. Therefore, even a high strength steel material can be formed into a complex shape with a good precision. Further, it is hardened at the same time as being formed by the press dies, and therefore a formed steel material is known to have sufficient strength.
In a hot stamped part having such a high strength, sometimes hydrogen embrittlement cracking (also referred to as “delayed fracture”, etc.) becomes a problem. “Hydrogen embrittlement cracking” is the phenomenon where a steel member which is acted on by a high stress under conditions of use suddenly fractures due to hydrogen penetrating the steel from the environment. In general, it is known that hydrogen embrittlement cracking occurs more easily the higher the strength of the steel material. On the other hand, in the automobile industry, etc., further reduction of weight of the steel material is sought. To achieve such lighter weight, a need arises to raise the strength of the steel material more than the past. Therefore, there is a great need for a steel material, more specifically a hot stamped part, able to solve the problem of hydrogen embrittlement even if raising the strength equal to the past or more than the same. Therefore, the present invention has as its object to provide a hot stamped part which is high in strength and able to suppress hydrogen embrittlement and a steel sheet for hot stamping for producing such a hot stamped part by a novel constitution.
Solution to ProblemThe inventors engaged in studies focusing on the metallographic structures at a steel sheet before hot stamping and a hot stamped part after hot stamping so as to achieve the above object. As a result, the inventors discovered that by making the pearlite forming starting points of austenite grains at the time of heating in hot stamping homogeneously disperse in a steel sheet before hot stamping, the prior austenite grains are made uniform at the finally obtained hot stamped part, and accordingly it is possible to reduce the variation in hardness of the prior austenite grains at the metallographic structure of the hot stamped part. Further, the inventors discovered that by reducing the variation in hardness of prior austenite grains at the metallographic structure of the hot stamped part, it is possible to suppress a rise in local hardness and as a result possible to remarkably improve the hydrogen embrittlement resistance regardless of having a high tensile strength and thereby completed the present invention.
The present invention able to achieve this object is as follows:
-
- (1) A steel sheet for hot stamping having a chemical composition comprising, by mass %,
- C: 0.40 to 0.70%,
- Si: 0.010 to 1.300%,
- Mn: 0.60 to 3.00%,
- P: 0.100% or less,
- S: 0.0100% or less,
- N: 0.0200% or less,
- O: 0.0200% or less,
- Al: 0.0010 to 0.5000%,
- Nb: 0.0010 to 0.100%,
- Ti: 0.010 to 0.200%,
- B: 0.0005 to 0.0200%,
- Cr: 0.010 to 0.80%,
- Mo: 0.0010 to 1.000%,
- Co: 0 to 2.00%,
- Ni: 0 to 3.00%,
- Cu: 0 to 1.00%,
- V: 0 to 1.00%,
- W: 0 to 1.000%,
- Ca: 0 to 0.010%,
- Mg: 0 to 1.000%,
- REM: 0 to 1.000%,
- Sb: 0 to 1.000%,
- Zr: 0 to 1.000%,
- Sn: 0 to 1.000%,
- As: 0 to 0.100%, and
- balance: Fe and impurities, and
- a metallographic structure comprising, by area ratio,
- ferrite: 10% or more and
- pearlite: 10% or more, wherein
- a total of ferrite and pearlite is 80% or more, and
- a dispersion index of pearlite is 0.50 or more.
- (2) The steel sheet for hot stamping according to the above (1), wherein the chemical composition contains, by mass %, one or more selected from the group consisting of
- Co: 0.001 to 2.00%,
- Ni: 0.001 to 3.00%,
- Cu: 0.001 to 1.00%,
- V: 0.001 to 1.00%,
- W: 0.001 to 1.000%,
- Ca: 0.0001 to 0.010%,
- Mg: 0.0001 to 1.000%,
- REM: 0.0001 to 1.000%,
- Sb: 0.001 to 1.000%,
- Zr: 0.001 to 1.000%,
- Sn: 0.001 to 1.000%, and
- As: 0.001 to 0.100%.
- (3) A hot stamped part having a chemical composition comprising, by mass %,
- C: 0.40 to 0.70%,
- Si: 0.010 to 1.300%,
- Mn: 0.60 to 3.00%,
- P: 0.100% or less,
- S: 0.0100% or less,
- N: 0.0200% or less,
- O: 0.0200% or less,
- Al: 0.0010 to 0.5000%,
- Nb: 0.0010 to 0.100%,
- Ti: 0.010 to 0.200%,
- B: 0.0005 to 0.0200%,
- Cr: 0.010 to 0.80%,
- Mo: 0.0010 to 1.000%,
- Co: 0 to 2.00%,
- Ni: 0 to 3.00%,
- Cu: 0 to 1.00%,
- V: 0 to 1.00%,
- W: 0 to 1.000%,
- Ca: 0 to 0.010%,
- Mg: 0 to 1.000%,
- REM: 0 to 1.000%,
- Sb: 0 to 1.000%,
- Zr: 0 to 1.000%,
- Sn: 0 to 1.000%,
- As: 0 to 0.100%, and
- balance: Fe and impurities, and
- a metallographic structure comprising, by area ratio, at least one of martensite, bainite, and tempered martensite in a total of 90% or more, wherein
- a standard deviation in a hardness distribution of prior austenite grains at a sheet thickness ¼ position is 150 Hv or less.
- (4) The hot stamped part according to the above (3), wherein the chemical composition contains, by mass %, one or more selected from the group consisting of
- Co: 0.001 to 2.00%,
- Ni: 0.001 to 3.00%,
- Cu: 0.001 to 1.00%,
- V: 0.001 to 1.00%,
- W: 0.001 to 1.000%,
- Ca: 0.0001 to 0.010%,
- Mg: 0.0001 to 1.000%,
- REM: 0.0001 to 1.000%,
- Sb: 0.001 to 1.000%,
- Zr: 0.001 to 1.000%,
- Sn: 0.001 to 1.000%, and
- As: 0.001 to 0.100%.
- (1) A steel sheet for hot stamping having a chemical composition comprising, by mass %,
According to the present invention, it is possible to provide a hot stamped part which is high in strength and able to suppress hydrogen embrittlement and a steel sheet for hot stamping for producing such a hot stamped part.
DESCRIPTION OF EMBODIMENTS Steel Sheet for Hot StampingThe steel sheet for hot stamping according to an embodiment of the present invention has a chemical composition comprising, by mass %,
-
- C: 0.40 to 0.70%,
- Si: 0.010 to 1.300%,
- Mn: 0.60 to 3.00%,
- P: 0.100% or less,
- S: 0.0100% or less,
- N: 0.0200% or less,
- O: 0.0200% or less,
- Al: 0.0010 to 0.5000%,
- Nb: 0.0010 to 0.100%,
- Ti: 0.010 to 0.200%,
- B: 0.0005 to 0.0200%,
- Cr: 0.010 to 0.80%,
- Mo: 0.0010 to 1.000%,
- Co: 0 to 2.00%,
- Ni: 0 to 3.00%,
- Cu: 0 to 1.00%,
- V: 0 to 1.00%,
- W: 0 to 1.000%,
- Ca: 0 to 0.010%,
- Mg: 0 to 1.000%,
- REM: 0 to 1.000%,
- Sb: 0 to 1.000%,
- Zr: 0 to 1.000%,
- Sn: 0 to 1.000%,
- As: 0 to 0.100%, and
- balance: Fe and impurities, and
- a metallographic structure comprising, by area ratio,
- ferrite: 10% or more and
- pearlite: 10% or more, wherein
- a total of ferrite and pearlite is 80% or more, and
- a dispersion index of pearlite is 0.50 or more.
As stated above, it is known that hydrogen embrittlement cracking occurs more easily the higher the strength of the steel material. Therefore, the inventors engaged in studies focusing on the metallographic structures of a steel sheet before hot stamping and a hot stamped part after hot stamping from the viewpoint of reducing or suppressing regions which could form starting points of hydrogen embrittlement cracking in such a high strength steel material. More specifically, first, the inventors discovered that if the variation in prior austenite grain size in the metallographic structure of a hot stamped part is large, the hardness rises in regions with smaller prior austenite grain size and that such local high hardness regions can form starting points of hydrogen embrittlement cracking. As opposed to this, the inventors discovered that by reducing the variation in prior austenite grain size and as a result reducing the variation in hardness at the prior austenite grains, more specifically controlling the standard deviation in hardness distribution of prior austenite grains to 150 Hv or less, it is possible to reliably suppress such a rise in local hardness.
While not intending to be bound to any specific theory, it is believed that at the time of hot stamping, the starting temperature of martensite transformation changes in accordance with the size of the austenite grains. If explained in more detail, it is believed that austenite grains having a larger grain size become lower in hardness since the starting temperature of martensite transformation is higher compared with austenite grains having a smaller grain size. Austenite grains having a smaller grain size rise in hardness due to martensite transformation at a lower temperature than large grains. Therefore, to suppress or reduce such a rise in local hardness, it is important to reduce the variation in austenite grain size before martensite transformation. In other words, it is believed that by reducing the variation in austenite grain size before martensite transformation, it is possible to reduce the variation in prior austenite grain size after martensite transformation and as a result possible to reduce the variation in hardness of prior austenite grains in the metallographic structure of the hot stamped part. From such a reason, it is believed that by controlling the standard deviation in hardness distribution of prior austenite grains in the metallographic structure of the hot stamped part to 150 Hv or less to reduce the variation in hardness of the prior austenite grains, it is possible to remarkably suppress the rise in local hardness based on the difference in timing of martensite transformation. If there are regions with high hardness locally, it is believed that there would be a high possibility of causing hydrogen embrittlement cracking particularly at the interfaces of prior austenite grains with differences in hardness, and therefore in the metallographic structure of the hot stamped part, reducing the variation in hardness of the prior austenite grains is extremely effective in improving the hydrogen embrittlement resistance.
In relation to this, as explained later in detail regarding the method of production of a steel sheet for hot stamping, the inventors focused on the metallographic structure of a steel sheet before hot stamping, for example, a hot rolled steel sheet, and discovered that by making the pearlite homogeneously disperse in the metallographic structure, it is possible to reduce the variation in prior austenite grain size at the final metallographic structure of the hot stamped part and in relation to this is possible to control the standard deviation in hardness distribution of prior austenite grains to 150 Hv or less. Along with the higher strength of steel materials, sometimes a relatively large amount of Mn is added for improving the hardenability of the steel material, but this time, in research by the inventors, it was learned that with such a high Mn content (for example, 0.60 mass % or more), pearlite forms relatively easily, and therefore it is extremely difficult to make the pearlite formed in larger amounts in the metallographic structure of a hot rolled steel sheet compared with the case of low Mn content homogeneously disperse and as a result the variation in prior austenite grain size becomes greater in the metallographic structure after hot stamping. However, the inventors discovered, in relation to such a problem, that by applying relatively high reduction at the final stage of finish rolling and further by suitably controlling the cooling after that, it is possible to homogeneously disperse pearlite in the metallographic structure of the hot rolled steel sheet and as a result possible to reduce the variation in prior austenite grain size in the final metallographic structure of the hot stamped part and thereby remarkably reduce the variation in hardness distribution of prior austenite grains. More specifically, the inventors discovered that controlling a dispersion index of pearlite, obtained by dividing the number of A/B boundaries (boundaries of ferrite phases and pearlite phases) in an electron micrograph of the metallographic structure of the steel sheet for hot stamping mainly comprised of ferrite and pearlite by the total of the number of A/A boundaries (boundaries of ferrite phases and ferrite phases), the number of B/B boundaries (boundaries of pearlite phases and pearlite phases), and the number of A/B boundaries (boundaries of ferrite phases and pearlite phases), to 0.5 or more is important and further that controlling the dispersion index of pearlite to 0.5 or more enables achievement of a standard deviation in hardness distribution of prior austenite grains of 150 Hv or less in the final metallographic structure of the hot stamped part due to homogeneous dispersion of pearlite.
The fact that by hot stamping a steel sheet for hot stamping in which pearlite is homogeneously dispersed in a predetermined range, it is possible to control the variation in the hardness distribution of the prior austenite grains in the metallographic structure of the obtained hot stamped part to within a predetermined range was first clarified this time by the inventors. In addition, according to the hot stamped part according to an embodiment of the present invention, by controlling the variation in the hardness distribution of the prior austenite grains to within a predetermined range, it is possible to remarkably suppress a rise in local hardness, and therefore it is possible to remarkably improve the hydrogen embrittlement resistance regardless of having a high tensile strength, for example a high tensile strength of 2200 MPa or more.
Below, the steel sheet for hot stamping according to the embodiment of the present invention will be explained in more detail. In the following explanation, the “%” of the units of content of the elements, unless otherwise indicated, means “mass %”. Further, in this Description, “to” showing a numerical range, unless otherwise indicated, is used in the sense including the numerical values described before and after it as the lower limit value and upper limit value.
C: 0.40 to 0.70%C is an element improving the strength of a hot stamped part. If the C content is less than 0.40%, it is not possible to obtain the desired strength at the hot stamped part. For this reason, the C content is 0.40% or more. The C content is preferably more than 0.40%, 0.42% or more, 0.43% or more, 0.44% or more, 0.45% or more, or 0.46% or more.
On the other hand, if the C content is more than 0.70%, the strength becomes too high and sometimes excellent hydrogen embrittlement resistance cannot be obtained. For this reason, the C content is 0.70% or less. Preferably, the C content is 0.68% or less, 0.67% or less, 0.65% or less, or 0.60% or less.
Si: 0.010 to 1.300%Si is an element improving the strength of a hot stamped part by solid solution strengthening. If the Si content is less than 0.010%, the desired strength cannot be obtained. For this reason, the Si content is 0.010% or more. The Si content is preferably 0.050% or more, 0.100% or more, 0.200% or more, more than 0.250%, 0.255% or more, 0.260% or more, 0.270% or more, 0.280% or more, 0.300% or more, or 0.400% or more.
On the other hand, if the Si content is more than 1.300%, in the steel sheet for hot stamping, the amount of ferrite increases and sometimes the desired metallographic structure cannot be obtained. For this reason, the Si content is 1.300% or less. The Si content is preferably 1.200% or less, 1.000% or less, 0.800% or less, 0.600% or less, or 0.500% or less.
Mn: 0.60 to 3.00%Mn is an element promoting transformation of austenite to pearlite in a hot rolled steel sheet in the process of production of the hot stamped part and contributing to control of the dispersion index of pearlite in a steel sheet for hot stamping and further the hardness distribution of prior austenite grains in a hot stamped part. To control the dispersion index of pearlite and standard deviation in hardness distribution of prior austenite grains to the desired ranges, the Mn content is 0.60% or more. The Mn content is preferably more than 0.60%, 0.70% or more, 0.80% or more, 1.00% or more, or 1.30% or more.
On the other hand, if the Mn content is more than 3.00%, in the hot rolled steel sheet, transformation from austenite to pearlite is promoted too much and the dispersion index of pearlite and standard deviation in hardness distribution of prior austenite grains cannot be rendered the desired ranges. For this reason, the Mn content is 3.00% or less. Preferably, the Mn content is 2.90% or less, 2.70% or less, 2.50% or less, 2.30% or less, or 2.00% or less.
P: 0.100% or LessP is an impurity element and segregates at the grain boundaries to cause the hydrogen embrittlement resistance to deteriorate. For this reason, the P content is 0.100% or less. The P content is preferably 0.070% or less, 0.050% or less, or 0.010% or less.
The lower limit of the P content is not particularly prescribed, but if less than 0.0001%, the dephosphorization cost greatly rises making this not preferable economically. For this reason, the P content may also be 0.0001% or more.
S: 0.0100% or LessS is an impurity element and forms inclusions in the steel. The inclusions cause the hydrogen embrittlement resistance to deteriorate, and therefore the S content is 0.0100% or less. The S content is preferably 0.0080% or less, 0.0050% or less, 0.0030% or less, or 0.0020% or less.
The lower limit of the S content is not particularly prescribed, but if less than 0.0001%, the desulfurization cost greatly rises making this not preferable economically. For this reason, the S content may also be 0.0001% or more.
N: 0.0200% or LessN is an impurity element and forms nitrides in the steel. The nitrides cause the hydrogen embrittlement resistance to deteriorate, and therefore the N content is 0.0200% or less. The N content is preferably 0.0180% or less, 0.0150% or less, 0.0100% or less, 0.0060% or less, or 0.0040% or less.
The lower limit of the N content is not particularly prescribed, but if reducing this to less than 0.0001%, the denitridation cost greatly rises making this not preferable economically. For this reason, the N content may also be 0.0001% or more.
O: 0.0200% or LessO, if contained in a large amount in the steel, forms coarse oxides and causes the hydrogen embrittlement resistance to deteriorate. For this reason, the O content is 0.0200% or less. The O content is preferably 0.0150% or less, 0.0100% or less, 0.0070% or less, or 0.0040% or less.
From the viewpoint of reducing the refining costs, the O content may also be 0.0001% or more. To make a large number of fine oxides disperse at the time of deoxidation of the molten steel, the O content may be 0.0005% or more.
Al: 0.0010 to 0.5000%Al is an element having the action of deoxidizing the molten steel and making the steel sounder. If the Al content is less than 0.0010%, the deoxidation will not sufficiently proceed and coarse oxides will be formed causing the hydrogen embrittlement resistance to deteriorate. For this reason, the Al content is 0.0010% or more. The Al content is preferably 0.0030% or more, 0.0050% or more, 0.0100% or more, or 0.0300% or more.
On the other hand, if the Al content is more than 0.5000%, coarse oxides will form in the steel causing the hydrogen embrittlement resistance of the hot stamped part to fall. For this reason, the Al content is 0.5000% or less. The Al content is preferably 0.4000% or less, 0.3000% or less, 0.2000% or less, 0.1500% or less, or 0.1000% or less.
Nb: 0.0010 to 0.100%Nb is an element forming carbonitrides in steel and improving the strength of the hot stamped part by precipitation strengthening. If the Nb content is less than 0.0010%, the desired strength cannot be obtained. For this reason, the Nb content is 0.0010% or more. The Nb content is preferably 0.005% or more, 0.009% or more, or 0.015% or more.
On the other hand, if the Nb content is more than 0.100%, carbonitrides are formed in the steel in a large amount and the hydrogen embrittlement resistance of the hot stamped part falls. For this reason, the Nb content is 0.100% or less. The Nb content is preferably 0.080% or less, 0.060% or less, or 0.050% or less.
Ti: 0.010 to 0.200%Ti is an element forming carbonitrides in steel and improving the strength of the hot stamped part by precipitation strengthening. If the Ti content is less than 0.010%, the desired strength cannot be obtained. For this reason, the Ti content is 0.010% or more. The Ti content is preferably 0.015% or more, 0.020% or more, or 0.025% or more.
On the other hand, if the Ti content is more than 0.200%, carbonitrides are formed in large amounts in the steel and the hydrogen embrittlement resistance of the hot stamped part falls. For this reason, the Ti content is 0.200% or less. The Ti content is preferably 0.180% or less, 0.150% or less, 0.100% or less, 0.080% or less, 0.060% or less, or 0.050% or less.
B: 0.0005 to 0.0200%B is an element improving the hardenability of steel. If the B content is less than 0.0005%, the desired strength cannot be obtained. For this reason, the B content is 0.0005% or more. The B content is preferably 0.0010% or more, 0.0015% or more, or 0.0020% or more.
On the other hand, if the B content is more than 0.0200%, coarse intermetallic compounds are formed at the hot stamped part and the hydrogen embrittlement resistance of the hot stamped part falls. For this reason, the B content is 0.0200% or less. The B content is preferably 0.0150% or less, 0.0100% or less, 0.0080% or less, 0.0060% or less, or 0.0040% or less.
Cr: 0.010 to 0.80%Cr is an element raising the strength of the hot stamped part by dissolving in the prior austenite grains at the time of heating before hot stamping. If the Cr content is less than 0.010%, the desired strength cannot be obtained. For this reason, the Cr content is 0.010% or more. The Cr content is preferably 0.05% or more, 0.10% or more, 0.15% or more, or 0.20% or more.
On the other hand, if the Cr content is more than 0.80%, coarse intermetallic compounds are formed in the hot stamped part and the hydrogen embrittlement resistance of the hot stamped part deteriorates. For this reason, the Cr content is 0.80% or less. The Cr content is preferably 0.70% or less, 0.60% or less, 0.50% or less, or 0.40% or less.
Mo: 0.0010 to 1.000%Mo is an element improving the hardenability of steel. If the Mo content is less than 0.0010%, the desired strength cannot be obtained. For this reason, the Mo content is 0.0010% or more. The Mo content is preferably 0.005% or more, 0.010% or more, 0.050% or more, or 0.100% or more.
On the other hand, if the Mo content is more than 1.000%, coarse intermetallic compounds are formed in the hot stamped part and the hydrogen embrittlement resistance of the hot stamped part deteriorates. For this reason, the Mo content is 1.000% or less. The Mo content is preferably 0.800% or less, 0.600% or less, 0.500% or less, or 0.300% or less.
The basic chemical composition of the steel sheet for hot stamping according to an embodiment of the present invention is as explained above. Furthermore, the steel sheet for hot stamping may, in accordance with need, contain at least one of the following optional elements in place of part of the Fe of the balance. For example, the steel sheet for hot stamping may contain at least one element selected from the group consisting of Co: 0 to 2.00%, Ni: 0 to 3.00%, Cu: 0 to 1.00%, V: 0 to 1.00%, and W: 0 to 1.000%. Further, the steel sheet for hot stamping may contain at least one selected from the group consisting of Ca: 0 to 0.010%, Mg: 0 to 1.000%, and REM: 0 to 1.000%. Further, the steel sheet for hot stamping may contain at least one selected from the group consisting of Sb: 0 to 1.000%, Zr: 0 to 1.000%, and Sn: 0 to 1.000%. Further, the steel sheet for hot stamping may contain As: 0 to 0.100%. Below, these optional elements will be explained in detail.
Co: 0 to 2.00%Co is an element improving the strength of the hot stamped part by solid solution strengthening. The Co content may be 0.001% or more, but to reliably obtain this effect, the Co content is preferably 0.01% or more or 0.05% or more.
On the other hand, even if contained in a large amount, the effect becomes saturated, and therefore the Co content is preferably 2.00% or less. The Co content may also be 1.80% or less, 1.50% or less, 1.00% or less, 0.80% or less, or 0.60% or less.
Ni: 0 to 3.00%Ni has the action of dissolving in the austenite grains at the time of heating in the hot stamping step and thereby raising the strength of the hot stamped part. The Ni content may be 0.001% or more, but to reliably obtain this effect, the Ni content is preferably 0.01% or more.
On the other hand, even if contained in a large amount, the effect becomes saturated, and therefore the Ni content is preferably 3.00% or less. The Ni content may also be less than 3.00%, 2.80% or less, 2.50% or less, 2.00% or less, 1.50% or less, 1.00% or less, or 0.80% or less.
Cu: 0 to 1.00%Cu has the action of dissolving in the austenite grains at the time of heating in the hot stamping step and thereby raising the strength of the hot stamped part. The Cu content may be 0.001% or more, but to reliably obtain this effect, the Cu content is preferably 0.01% or more or 0.05% or more.
On the other hand, even if contained in a large amount, the effect becomes saturated, and therefore the Cu content is preferably 1.00% or less. The Cu content may also be 0.80% or less, 0.60% or less, 0.50% or less, or 0.30% or less.
V: 0 to 1.00%V has the effect of forming carbonitrides in the steel to thereby improve the strength of the hot stamped part by precipitation strengthening. The V content may be 0.001% or more, but to reliably obtain this effect, the V content is preferably 0.01% or more or 0.05% or more.
On the other hand, even if contained in a large amount, the effect becomes saturated, and therefore the V content is preferably 1.00% or less. The V content may also be 0.80% or less, 0.60% or less, 0.50% or less, or 0.30% or less.
W: 0 to 1.000%W is an element improving the hardenability of steel. The W content may be 0.001% or more, but to reliably obtain this effect, the W content is preferably 0.005% or more or 0.010% or more.
On the other hand, even if included in a large amount, the above effect becomes saturated, and therefore the W content is preferably 1.000% or less. The W content may also be 0.800% or less, 0.600% or less, 0.500% or less, or 0.300% or less.
Ca: 0 to 0.010%Ca is an element able to suppress the formation of oxides. The Ca content may be 0.0001% or more, but to reliably obtain this effect, the Ca content is preferably 0.0005% or more or 0.001% or more.
On the other hand, even if contained in a large amount, the effect becomes saturated, and therefore the Ca content is preferably 0.010% or less. The Ca content may also be 0.008% or less, 0.006% or less, 0.004% or less, 0.003% or less, or 0.002% or less.
Mg: 0 to 1.000%Mg forms oxides and sulfides in the molten steel to suppress the formation of coarse MnS, causes dispersion of large number of fine oxides, and contributes to increased fineness of the metallographic structure. The Mg content may be 0.0001% or more, but to reliably obtain this effect, the Mg content is preferably 0.0005% or more or 0.001% or more.
On the other hand, even if contained in a large amount, the effect becomes saturated, and therefore the Mg content is preferably 1.000% or less. The Mg content may also be 0.500% or less, 0.100% or less, 0.050% or less, 0.010% or less, 0.005% or less, or 0.002% or less.
REM: 0 to 1.000%REM is an element suppressing the formation of oxides. The REM content may be 0.0001% or more, but to reliably obtain this effect, the REM content is preferably 0.0005% or more or 0.001% or more.
On the other hand, even if contained in a large amount, the effect becomes saturated, and therefore the REM content is preferably 1.000% or less. The REM content may be 0.500% or less, 0.100% or less, 0.050% or less, 0.010% or less, 0.005% or less, or 0.002% or less.
In the present embodiment, “REM” is the general term for the 17 elements of atomic number 21 scandium (Sc), atomic number 39 yttrium (Y), and the lanthanoids of atomic number 57 lanthanum (La) to atomic number 71 lutetium (Lu). The REM content is the total content of these elements.
Sb: 0 to 1.000%Sb is an element inhibiting the formation of oxides. To reliably obtain this effect, the Sb content is preferably 0.001% or more.
On the other hand, even if contained in a large amount, the effect becomes saturated, and therefore the Sb content is preferably 1.000% or less. The Sb content may also be 0.800% or less, 0.500% or less, 0.200% or less, or 0.100% or less.
Zr: 0 to 1.000%Zr is an element suppressing the formation of oxides. If reliably obtaining this effect, the Zr content is preferably 0.001% or more.
On the other hand, even if included in a large amount, the above effect becomes saturated, and therefore the Zr content is preferably 1.000% or less. The Zr content may also be 0.800% or less, 0.500% or less, 0.200% or less, or 0.100% or less.
Sn: 0 to 1.000%Sn is an element suppressing the formation of oxides. If reliably obtaining this effect, the Sn content is preferably 0.001% or more.
On the other hand, even if included in a large amount, the above effect becomes saturated, and therefore the Sn content is preferably 1.000% or less. The Sn content may also be 0.800% or less, 0.500% or less, 0.200% or less, or 0.100% or less.
As: 0 to 0.100%As causes the temperature for forming an austenite single phase to fall and thereby contributes to refinement of the prior austenite grains. If reliably obtaining this effect, the As content is preferably 0.001% or more.
On the other hand, even if contained in a large amount, the above effect is saturated, and therefore the As content is preferably 0.100% or less. The As content may be 0.080% or less, 0.050% or less, 0.020% or less, or 0.010% or less.
In the steel sheet for hot stamping according to an embodiment of the present invention, the balance besides the above elements is comprised of Fe and impurities. The “impurities” are constituents, etc., entering due to various factors in the production process starting from materials such as ore and scrap, etc., when industrially producing the steel sheet for hot stamping.
The chemical composition of the above-mentioned steel sheet for hot stamping may be measured by a general analysis method. For example, it may be measured using ICP-AES (Inductively Coupled Plasma-Atomic Emission Spectrometry). C and S may be measured using the combustion-infrared absorption method, N may be measured using the inert gas melting-thermal conductivity method, and O may be measured by the inert gas melting-nondispersion type infrared absorption method.
If the surface of the steel sheet for above-mentioned hot stamping is provided with a plating layer, mechanical polishing may be used to remove the plating layer, then the chemical composition may be analyzed.
Ferrite: 10% or More, Pearlite: 10% or More, Total of Ferrite and Pearlite: 80% or MoreThe metallographic structure of the steel sheet for hot stamping according to an embodiment of the present invention contains, by area ratio, ferrite: 10% or more and pearlite: 10% or more. The total of ferrite and pearlite is 80% or more. Pearlite forms the starting points of austenite grains at the time of heating in hot stamping, and therefore has to be present in the metallographic structure by an area ratio of 10% or more. Further, in the present embodiment, inclusion of pearlite in combination with ferrite enables homogeneous dispersion of pearlite. The area ratios of ferrite and pearlite may respectively be any values of 10% or more in the range where the total of the same becomes 80% or more. For example, they may respectively independently be 20% or more, 30% or more, 40% or more, 50% or more, or 60% or more. The upper limit is not particularly prescribed, but the area ratios of ferrite and pearlite may, for example, be respectively independently 85% or less, 80% or less, or 70% or less. The total of the area ratios of ferrite and pearlite may be 85% or more, 90% or more, or 95% or more. The upper limit is not particularly prescribed, but the total of the area ratios of ferrite and pearlite may be 100%, for example, may be 99% or less or 98% or less. The remaining structure is not particularly limited, but may be comprised of at least one of bainite, martensite, retained austenite, and carbides. The carbides are, for example, Fe carbides. Sometimes trace amounts are formed at the boundaries of the ferrite phases and ferrite phases. The area ratio of the remaining structure is 20% or less, for example, may be 17% or less, 15% or less, 12% or less, 10% or less, 8% or less, 5% or less, or 3% or less.
Dispersion Index of Pearlite: 0.50 or MoreIn the metallographic structure of the steel sheet for hot stamping according to an embodiment of the present invention, pearlite has to be homogeneously dispersed. In the present embodiment, such a homogeneous dispersion of pearlite is achieved by controlling the dispersion index of pearlite to become 0.50 or more. The dispersion index of pearlite is obtained by dividing the number of A/B boundaries (boundaries of ferrite phases and pearlite phases) in an electron micrograph of the metallographic structure of the steel sheet for hot stamping mainly comprised of ferrite and pearlite by the total of the number of A/A boundaries (boundaries of ferrite phases and ferrite phases), the number of B/B boundaries (boundaries of pearlite phases and pearlite phases), and the number of A/B boundaries (boundaries of ferrite phases and pearlite phases). The dispersion index of pearlite being high means that in the metallographic structure mainly comprised of ferrite and pearlite, the ratio of the A/B boundaries is high, i.e., the number of boundaries of ferrite phases and pearlite phases is large. Therefore, by controlling the dispersion index of pearlite to a high value, it is possible to reduce more the parts where pearlite is present connected and possible to achieve more homogeneous dispersion of pearlite. According to the present embodiment, by controlling the dispersion index of pearlite to 0.50 or more, it is possible to achieve a standard deviation in hardness distribution of prior austenite grains of 150 Hv or less in the final metallographic structure of the hot stamped part due to such homogeneous dispersion of pearlite. As a result, it is possible to reduce the variation in hardness of the prior austenite grains in the metallographic structure of the hot stamped part and in turn possible to remarkably suppress a rise in local hardness, and therefore it is possible to remarkably improve the hydrogen embrittlement resistance despite having a high tensile strength, for example, a high tensile strength of 2200 MPa or more. The higher the dispersion index of pearlite, the more preferable. For example, it may be 0.52 or more, 0.55 or more, 0.58 or more, 0.60 or more, 0.62 or more, or 0.65 or more. The upper limit is not particularly prescribed, but the dispersion index of pearlite may, for example, be 0.80 or less, 0.75 or less, or 0.70 or less.
The dispersion index of pearlite is determined in the following way. First, using a scan type electron microscope, an electron channeling contrast image centered at the sheet thickness 1/4 position in the cross-section vertical to the surface in a range of 35 um in the direction vertical to the sheet thickness direction and 10 um in the sheet thickness direction is obtained. For this measurement, specifically an EBSD analysis apparatus comprised of a thermal field emission type scan electron microscope and EBSD detector may be used. For example, an EBSD analysis apparatus comprised of a JSM-7001F made by JEOL and DVC5 type detector made by TSL may be used. Next, in the obtained electron channeling contrast image, 10 lines vertical to the sheet thickness direction are drawn at 1 um intervals. Next, the phase boundaries where these lines cross are classified as A/A boundaries (boundaries of ferrite phases and ferrite phases), B/B boundaries (boundaries of pearlite phases and pearlite phases), and A/B boundaries (boundaries of ferrite phases and pearlite phases) and the intersecting points of the boundaries are calculated. Next, the number of intersecting points of the A/B boundaries are divided by the total number of intersecting points, i.e., the total of the number of intersecting points of the A/A boundaries, the number of intersecting points of the B/B boundaries, and the number of intersecting points of the A/B boundaries, to obtain the ratio of the A/B boundaries in the field. The same procedure is performed on the same sample at five fields and the average value of the ratios of the A/B boundaries at the five fields is determined as the dispersion index of pearlite.
Sheet ThicknessThe steel sheet for hot stamping according to an embodiment of the present invention is not particularly limited, but, for example, has a sheet thickness of 0.1 to 4.0 mm. The sheet thickness may also be 0.2 mm or more, 0.4 mm or more, 0.6 mm or more, 0.8 mm or more, or 1.0 mm or more. Similarly, the sheet thickness may be 3.6 mm or less, 3.2 mm or less, 2.8 mm or less, 2.4 mm or less, or 2.0 mm or less. If the steel sheet for hot stamping is a hot rolled steel sheet, the sheet thickness may, for example, be 1.0 to 4.0 mm. On the other hand, if the steel sheet for hot stamping is a cold rolled steel sheet, the sheet thickness may, for example, be 0.1 to 2.0 mm.
PlatingThe steel sheet for hot stamping according to an embodiment of the present invention may have a plating layer on its surface. By having a plating layer on its surface, it is possible to improve the corrosion resistance after hot stamping. As the plating layer, an aluminum plating layer, aluminum-zinc plating layer, aluminum-silicon plating layer, hot dip galvanized layer, electrogalvanized layer, hot dip galvannealed plating layer, zinc-nickel plating layer, aluminum-magnesium-zinc plating layer, etc., may be illustrated.
Hot Stamped PartIn the present invention, in addition to the above steel sheet for hot stamping, a hot stamped part produced using the steel sheet for hot stamping is further provided. Therefore, below, a hot stamped part according to an embodiment of the present invention will be explained in more detail. The hot stamped part has a chemical composition comprising, by mass %,
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- C: 0.40 to 0.70%,
- Si: 0.010 to 1.300%,
- Mn: 0.60 to 3.00%,
- P: 0.100% or less,
- S: 0.0100% or less,
- N: 0.0200% or less,
- O: 0.0200% or less,
- Al: 0.0010 to 0.5000%,
- Nb: 0.0010 to 0.100%,
- Ti: 0.010 to 0.200%,
- B: 0.0005 to 0.0200%,
- Cr: 0.010 to 0.80%,
- Mo: 0.0010 to 1.000%,
- Co: 0 to 2.00%,
- Ni: 0 to 3.00%,
- Cu: 0 to 1.00%,
- V: 0 to 1.00%,
- W: 0 to 1.000%,
- Ca: 0 to 0.010%,
- Mg: 0 to 1.000%,
- REM: 0 to 1.000%,
- Sb: 0 to 1.000%,
- Zr: 0 to 1.000%,
- Sn: 0 to 1.000%,
- As: 0 to 0.100%, and
- balance: Fe and impurities, and
- a metallographic structure comprising, by area ratio, at least one of martensite, bainite, and tempered martensite in a total of 90% or more, wherein
- a standard deviation in a hardness distribution of prior austenite grains at a sheet thickness ¼ position is 150 Hv or less.
The chemical composition does not substantially change in hot stamping, and therefore the chemical composition of the hot stamped part has the same chemical composition as the steel sheet for hot stamping described above. Therefore, the explanations of the elements and balance relating to the chemical composition of the steel sheet for hot stamping described above apply to not only the steel sheet for hot stamping, but also the hot stamped part.
At Least One of Martensite, Bainite, and Tempered Martensite: Total of 90% or MoreThe metallographic structure of the hot stamped part includes, by area ratio, at least one of martensite, bainite, and tempered martensite in a total of 90% or more. The remaining structure is not particularly limited, but may also be comprised of at least one of ferrite, retained austenite and pearlite in 10% or more. Martensite, bainite, and tempered martensite are extremely hard structures, and therefore by the hot stamped part containing at least one of martensite, bainite, and tempered martensite in an area ratio of a total of 90% or more, a high tensile strength, specifically a tensile strength of 2200 MPa or more, can be achieved. The total of the area ratios of the least one of martensite, bainite, and tempered martensite is preferably 92% or more or 94% or more, more preferably 95% or more or 97% or more. The upper limit of the total of the area ratios of the at least one of martensite, bainite, and tempered martensite is not particularly prescribed and may also be 100%.
Identification of Metallographic Structure and Calculation of Area RatiosThe metallographic structures in the hot stamped part and the previously explained steel sheet for hot stamping are identified and the area ratios are calculated in the following way. First, a sample is cut out from any position 50 mm or more away from the ends of the steel material (if not possible to obtain a sample from this position, a position away from the ends) so as to enable a cross-section of thickness vertical to the surface to be examined. The size of the sample depends on the measurement device, but is a size enabling 10 mm or so to be examined in a direction vertical to the thickness direction.
The cross-section of the sample is polished using #600 to #1500 silicon carbide paper, then a liquid comprised of particle size 1 to 6 um diamond powder dispersed in alcohol or other diluent or pure water is used to polish the surface to a mirror finish. Next, the examined surface is finished by electrolytic polishing. An area of a length 50 μm and 50 μm in the sheet thickness direction centered at a ¼ depth position of the sheet thickness at any position in the long direction of the sample cross-section is measured at 0.1 μm measurement intervals by electron backscatter diffraction to obtain crystal orientation information. For the measurement, an EBSD analysis apparatus comprised of a thermal field emission type scan electron microscope and EBSD detector may be used. For example, an EBSD analysis apparatus comprised of a JSM-7001F made by JEOL and a DVC5 model detector made by TSL may be used. At that time, the vacuum degree inside the EBSD analysis apparatus may be 9.6×10−5 Pa or less, the acceleration voltage may be 15 kV, and the beam current level may be 13.
The obtained crystal orientation information is analyzed using the “Phase Map” function included in the software “OIM Analysis®” attached to the EBSD analysis apparatus. Structures with fcc crystal structures are judged to be retained austenite. The area ratio of the retained austenite is obtained by calculating the area ratio of this retained austenite. Next, regions with bcc crystal structures are judged to be bainite, tempered martensite, martensite, and ferrite. In these regions, using the “Grain Average Misorientation” function included in the software “OIM Analysis®” attached to the EBSD analysis apparatus, under conditions deeming a 5° grain boundary as a crystal grain boundary, a region having a “Grain Average Misorientation” of 0.5° or less is extracted as ferrite. The area ratio of ferrite is obtained by calculating the area ratio of the extracted ferrite.
Next, the remaining region (region with “Grain Average Misorientation” of more than 0.5°) is made the area ratio of the total of martensite, tempered martensite, and bainite. As for the carbides, regions having grain-like shapes which are bright in contrast in the secondary electron image captured using a scan type electron microscope for the same field as the EBSD examination are judged to be carbides. The area ratio of the corresponding regions is calculated to obtain the area ratio of carbides. The area ratio of pearlite is calculated by subtracting from 100% the area ratio of the retained austenite, the area ratios of the bainite, tempered martensite, martensite, and ferrite, and the area ratio of the carbides.
Standard Deviation in Hardness Distribution of Prior Austenite Grains at Sheet Thickness ¼ Position: 150 Hv or LessIn an embodiment of the present invention, the standard deviation in hardness distribution of prior austenite grains at the sheet thickness ¼ position of the hot stamped part is 150 Hv or less. If the variation in hardness of the prior austenite grains is large, a rise in local hardness is invited and sometimes hydrogen embrittlement cracking is triggered. According to an embodiment of the present invention, by controlling the standard deviation in hardness distribution of prior austenite grains at the sheet thickness ¼ position of the hot stamped part to 150 Hv or less and reducing the variation in hardness of the prior austenite grains, it is possible to reliably suppress a rise in local hardness forming starting points of hydrogen embrittlement cracking. Preferably, the standard deviation is 140 Hv or less, 130 Hv or less, 120 Hv or less, or 110 Hv or less. The lower limit is not particularly prescribed, but the standard deviation in hardness distribution of prior austenite grains at the sheet thickness ¼ position of the hot stamped part may, for example, be 50 Hv or more, 60 Hv or more, or 80 Hv or more.
In an embodiment of the present invention, as explained above, it is important to control the standard deviation in hardness distribution of prior austenite grains at the sheet thickness ¼ position of the hot stamped part (not hardness distribution of metallographic structure as a whole at sheet thickness ¼ position, but hardness distribution of prior austenite grains present in the metallographic structure) to 150 Hv or less to reduce the variation in hardness of the prior austenite grains. For this reason, it is not necessary to control the hardness itself of the prior austenite grains to a specific range. Therefore, the hardness of the prior austenite grains at the sheet thickness ¼ position of the hot stamped part is not particularly limited, but, for example, may be 500 Hv or more and/or may be 1000 Hv or less. The “hardness of the prior austenite grains at the sheet thickness ¼ position of the hot stamped part” means the average of all measured values of hardness measured in the method of determination of the standard deviation in hardness distribution of prior austenite grains explained below.
The standard deviation in hardness distribution of prior austenite grains is determined in the following way. First, a sample is cut out from any position 50 mm or more away from the end faces of the hot stamped part so that the cross-section vertical to the surface (sheet thickness cross-section) can be examined. The sample, while depending on the measurement apparatus, is made a size enabling examination of 10 mm in a direction vertical to the sheet thickness direction. The cross-section of the sample is polished using #600 to #1500 silicon carbide paper, then is finished to a mirror surface using a liquid comprised of diamond powder of a granularity of 1 to 6 μm dispersed in alcohol or other diluent and pure water. The cross-section finished to a mirror surface is measured for Vickers hardness at a ¼ depth position of the sheet thickness from the surface using a micro Vickers hardness tester by a load of 1 gf at intervals of 3 times or more of the indentations in the direction parallel to the sheet surface. Measurement values of a total of 100 points or more are obtained. Next, an EBSD analysis apparatus was used to measure the same sample. Referring to the obtained results of analysis of the structure, only measurement points with indentations inside the prior austenite grains (i.e., where indentations do not cover the grain boundaries) are extracted. Finally, the standard deviation obtained based on the measurement values of Vickers hardness relating to 20 or more different prior austenite grains extracted is determined as the standard deviation in hardness distribution of prior austenite grains at the sheet thickness ¼ position of the hot stamped part. For the EBSD measurement, an EBSD analysis apparatus comprised of a thermal field emission type scan electron microscope and EBSD detector may be used. For example, an EBSD analysis apparatus comprised of a JSM-7001F made by JEOL and DVC5 type detector made by TSL may be used. At that time, the vacuum degree inside the EBSD analysis apparatus may be 9.6×10−5 Pa or less, the acceleration voltage may be 15 kV, and the beam current level may be 13. The method described in Acta Materialia, 58 (2010), 6393-6403 is used to prepare a crystal orientation map of the prior austenite grains and the prior austenite grains are identified based on this crystal orientation map.
PlatingThe hot stamped part according to the present embodiment may have a plating layer on its surface. By having a plating layer on its surface, it is possible to improve the corrosion resistance. As the plating layer, an aluminum plating layer, aluminum-zinc plating layer, aluminum-silicon plating layer, hot dip galvanized layer, electrogalvanized layer, hot dip galvannealed plating layer, zinc-nickel plating layer, aluminum-magnesium-zinc plating layer, etc., may be illustrated.
Mechanical PropertiesAccording to the hot stamped part of an embodiment of the present invention, excellent mechanical properties, for example, a tensile strength of 2200 MPa or more, can be achieved.
The tensile strength is preferably 2300 MPa or more, more preferably 2400 MPa or more, most preferably 2500 MPa or more or 2600 MPa or more. The upper limit is not particularly prescribed, but, for example, the tensile strength may be 3500 MPa or less, 3300 MPa or less, or 3000 MPa or less. The tensile strength of the hot stamped part is measured by preparing a No. 5 test piece and conducting a tensile test based on JIS Z 2241:2011.
The hot stamped part according to an embodiment of the present invention, despite as explained above having a high tensile strength of, for example, 2200 MPa or more, is excellent in hydrogen embrittlement resistance, and therefore is extremely useful for use as, for example, a frame member or bumper of an automobile or other structural member and reinforcing member where strength is required.
Method of ProductionNext, a preferable method of production of the steel sheet for hot stamping and the hot stamped part according to an embodiment of the present invention will be explained. The following explanation is intended to illustrate the characteristic method for producing the steel sheet for hot stamping and the hot stamped part according to the embodiment of the present invention and is not intended to limit the steel sheet for hot stamping and hot stamped part to one produced by the method of production such as explained below.
Method of Production of Steel Sheet for Hot StampingIn the method of production of steel sheet for hot stamping according to an embodiment of the present invention, in particular controlling the finish rolling conditions and later cooling conditions is effective. Specifically, the method of production of steel sheet for hot stamping according to an embodiment of the present invention comprises
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- hot rolling a slab having a chemical composition explained above in relation to the steel sheet for hot stamping, wherein the hot rolling includes heating the slab, then finish rolling it, and a rolling reduction of a final stage in the finish rolling is 40% or more (hot rolling step),
- rapidly cooling the obtained hot rolled steel sheet within 1.0 second after the end of finish rolling, then cooling it by an average cooling speed of 90° C./s or more (cooling step), and
- coiling the hot rolled steel sheet at a temperature of 500 to 700° C. (coiling step). Below, the steps will be explained in detail.
First, a slab having the chemical composition explained above in relation to the steel sheet for hot stamping is heated. The method of casting the molten steel is not particularly limited. The slab may be produced by continuous casting, ingot forming, or thin slab casting. The heating before the hot rolling is not particularly limited, but the slab used contains a relatively large amount of alloying elements for obtaining a high strength steel sheet. For this reason, the slab may also be heated before being sent on for hot rolling. For the purpose of making the alloying elements dissolve in the slab, the heating temperature may be 1100° C. or more.
Rough RollingIn the present method, for example, the heated slab may be rough rolled before the finish rolling so as to adjust the sheet thickness, etc. The rough rolling need only secure the desired sheet bar dimensions. The conditions are not particularly limited.
Finish RollingThe heated slab, or the slab additionally rough rolled in accordance with need, is next finish rolled. In the present method, making the rolling reduction of the final stage at the finish rolling 40% or more is important. By making the rolling reduction of the final stage at the finish rolling 40% or more, pearlite is homogeneously dispersed in the hot rolled steel sheet after rolling. This pearlite forms starting points for austenite at the time of heating in hot stamping step explained in detail later relating to the method of production of the hot stamped part. For this reason, if pearlite is homogeneously dispersed, it is possible to reduce the variation in prior austenite grain size in the hot stamped part. As a result, it is possible to reduce the variation in hardness of the prior austenite grains in the metallographic structure of the hot stamped part and in turn possible to remarkably suppress a rise in local hardness. Therefore, it is possible to remarkably improve the hydrogen embrittlement resistance regardless of having a high tensile strength, for example a high tensile strength of 2200 MPa or more. More preferably, the rolling reduction of the final stage in the finish rolling is 45% or more or 50% or more.
In the steel sheet for hot stamping, the amount of Mn added tends to be increased for the purpose of securing a high hardenability. For example, 0.60% or more of Mn is added. In relation to this, in the current research of the inventors, it was learned that with such a high Mn content, pearlite tends to be arranged relatively connected at the hot rolled steel sheet, and therefore compared with the case of a low Mn content, it is extremely difficult to make the pearlite homogeneously disperse in the metallographic structure of the hot rolled steel sheet. Therefore, if finish rolling a steel material with such a high Mn content by a relatively low rolling reduction of less than 40%, it is believed that in the metallographic structure, the presence of parts where pearlite is connected will become particularly remarkable.
However, by making the rolling reduction of the final stage in the finish rolling 40% or more, despite the high Mn content of 0.60% or more, it is possible to arrange the pearlite sufficiently dispersed in the hot rolled steel sheet after the hot rolling step and the subsequent cooling step and coiling step. Therefore, in the metallographic structure of the hot rolled steel sheet rolled in this way, either there will be no parts where pearlite is present connected or they will be sufficiently reduced, and therefore in the structure after hot stamping, the variation in prior austenite grain size can be reduced. As a result, it is possible to reduce the variation in hardness of the prior austenite grains in the metallographic structure of the hot stamped part. The upper limit of the rolling reduction of the final stage in the finish rolling is not particularly prescribed. In this way, even in a steel material having a high Mn content, by particularly suitably controlling the rolling reduction of the final stage in the finish rolling, it is possible to arrange the pearlite sufficiently dispersed in the metallographic structure of the hot rolled steel sheet and in turn possible to reduce the variation in prior austenite grain size and suppress a rise in local hardness.
In such a form of metallographic structure, the rolling reduction of the final stage in the finish rolling and the average cooling speed in the subsequent cooling step and coiling temperature in the coiling step are dominant factors. For example, no particularly great effect is affected even by an optional cold rolling or subsequent annealing, etc. This is because if making the rolling reduction of the final stage in the finish rolling 40% or more to form the hot rolled steel sheet, even if the hot rolled steel sheet is cold rolled and then annealed under a relatively high temperature, there is a high tendency that a metallographic structure will be formed in which carbides, grain boundaries and retained austenite forming starting points of austenite after cooling are arranged dispersed. In general, if overly increasing the rolling reduction of the final stage in the finish rolling, cracking of the steel sheet at the time of rolling will be a concern. In particular, in the case of a high strength steel sheet with a C content of 0.40% or more, if overly raising the rolling reduction of the final stage, in addition to the concern over cracking of the steel sheet, the rolling load of the rolling mill will also remarkably increase. For this reason, in a steel material having a chemical composition similar to that of the steel sheet for hot stamping according to an embodiment of the present invention, finish rolling resulting in a rolling reduction in the final stage of 40% or more has not been performed in the past. Therefore, the fact that by making the rolling reduction of the final stage in the finish rolling 40% or more and further suitably controlling the average cooling speed in the subsequent cooling step and coiling temperature in the coiling step and combining the same, it is possible to make the pearlite forming starting points of austenite grains at the time of heating in the hot stamping homogeneously disperse was not known in the past. Therefore, only naturally, in relation to this, the fact that in the finally obtained hot stamped part, the prior austenite grains are uniform, and accordingly the variation in hardness of the prior austenite grains in the metallographic structure of the hot stamped part can be reduced was not known in the past. These facts were first clarified this time by the inventors.
Cooling StepNext, the finish rolled hot rolled steel sheet is rapidly cooled within 1.0 second after the end of the finish rolling. Ferrite is generally formed from the grain boundaries of austenite grains, and therefore if the austenite grains become large, the number of grain boundaries forming starting points of ferrite will be reduced. In such a case, preventing connection of pearlite and making it homogeneously disperse becomes difficult. Therefore, rapidly cooling the hot rolled steel sheet immediately after the end of finish rolling, specifically rapidly cooling the hot rolled steel sheet within 1.0 second after the end of the finish rolling, preferably within 0.8 second, to suppress the growth of austenite grains is extremely important in making pearlite form homogeneously dispersed in the hot rolled steel sheet. The average cooling speed and cooling time period at the time of rapid cooling are not particularly limited, but, for example, the average cooling speed is preferably 200 to 1000° C./s and the cooling time period is preferably 0.2 to 2.0 seconds.
Next, the rapidly cooled hot rolled steel sheet is cooled by an average cooling speed of 90° C./s or more. If the cooling speed is slow, bainite is greatly formed, austenite remains as retained austenite, and formation of a metallographic structure mainly comprised of ferrite and pearlite becomes no longer possible. As a result, controlling the arrangement of ferrite and pearlite becomes difficult. In particular, achieving homogeneous dispersion of pearlite becomes difficult. On the other hand, by cooling at an average cooling speed of 90° C./s or more, it is possible to form a metallographic structure comprised mainly of ferrite and pearlite, more specifically, possible to form a metallographic structure having a total of the area ratios of ferrite and pearlite of 80% or more. The average cooling speed is preferably 95° C./s or more. The upper limit is not particularly prescribed, but the average cooling speed may, for example, be 200° C./s or less or 150° C./s or less.
Coiling StepNext, the finish rolled hot rolled steel sheet is coiled at a temperature of 500 to 700° C. If the coiling temperature is high, grain growth occurs and sometimes homogeneous dispersion of pearlite is obstructed. On the other hand, if the coiling temperature is low, bainite and martensite are formed and formation of a metallographic structure mainly comprised of ferrite and pearlite becomes no longer possible. As opposed to this, by controlling the coiling temperature to 500 to 700° C., it is possible to suppress grain growth and keep ferrite from being arranged connected at the hot rolled steel sheet after rolling and possible to make the pearlite homogeneously disperse. Preferably, the coiling temperature is 505 to 650° C. or 550 to 650° C. Further, after coiling, the coil may be treated to soften it for the purpose of softening the hot rolled steel sheet. The method of heat treatment for softening is not particularly limited. General conditions may be used.
Pickling StepAfter the coiling step and before the cold rolling step, pickling may be performed for removing the oxide scale formed on the surface of the hot rolled steel sheet. The pickling may be performed under conditions suitable for removing oxide scale. It may be performed at one time or may be performed divided into several times so as to reliably remove the oxide scale.
Cold Rolling StepAfter the coiling step, the steel sheet may be optionally cold rolled. The cold rolling is not particularly limited and may be performed under any suitable conditions. For example, the rolling reduction of the cold rolling may be 30 to 80%. The number of rolling passes and the rolling reduction per pass are not particularly limited and may be suitable set so that the rolling reduction of the cold rolling as a whole becomes the above range.
Annealing StepFor example, after the cold rolling step, annealing may optionally be performed to adjust the metallographic structure and/or properties. The heating temperature of the annealing step is not particularly limited, but may for example be 800° C. or less.
Plating StepFor the purpose of improving the corrosion resistance, etc., the surface of the hot rolled steel sheet or cold rolled steel sheet may be treated to plate it. The plating treatment may be hot dip coating, hot dip alloyed coating, electroplating, or other treatment. For example, the steel sheet may be hot dip galvanized as plating treatment or may be hot dip galvanized and then alloyed. As the plating layer, an aluminum plating layer, aluminum-zinc plating layer, aluminum-silicon plating layer, hot dip galvanized layer, electrogalvanized layer, hot dip galvannealed layer, zinc-nickel plating layer, aluminum-magnesium-zinc plating layer, etc., may be illustrated. The specific conditions of the plating treatment and alloying treatment are not particularly limited and may be any suitable conditions known to persons skilled in the art.
Temper Rolling StepTo correct the shape of the steel sheet or adjust the surface roughness, etc., it is possible, for example, to temper roll the steel sheet after the annealing step, or after the plating step.
Method of Production of Hot Stamped PartNext, the method of production of the hot stamped part according to an embodiment of the present invention will be explained. Specifically, this method of production includes hot stamping a steel sheet for hot stamping obtained by the method of production of a steel sheet for hot stamping explained above, wherein the hot stamping includes heating the steel sheet for hot stamping to a temperature range of 800° C. to 1000° C., then holding it there for 60 to 600 seconds.
Hot Stamping StepThe steel sheet for hot stamping is hot stamped in the hot stamping step so as to produce a hot stamped part having the desired chemical composition and metallographic structure. In the present embodiment, at the time of heating in the hot stamping, the homogeneously dispersed pearlite in the metallographic structure of the steel sheet forms starting points for formation of austenite. In the subsequent forming and cooling operations, the desired hard structures are formed, the desired prior austenite grain size distribution with reduced variations is obtained, and therefore a hot stamped part having a metallographic structure in which variation in hardness of the prior austenite grains is reduced is produced. From the viewpoint of obtaining such desired hard structures and hardness distribution of prior austenite grains, it is preferable to heat the steel sheet for hot stamping to a temperature range of 800° C. to 1000° C. and hold it at the temperature range for 60 to 600 seconds. If the heating temperature is less than 800° C., sometimes the austenization will become insufficient, the desired area ratio of the hard structures (at least one of martensite, bainite, and tempered martensite) will not be able to be obtained, and the tensile strength will deteriorate. On the other hand, if the heating temperature is more than 1000° C., the austenite grains will excessively grow, the desired prior austenite grain size distribution will not be able to be obtained, and, as a result, sometimes the desired hardness distribution of the prior austenite grains will not be able to be obtained and the hydrogen embrittlement resistance will deteriorate. If the holding time period is less than 60 seconds, in the same way as the case where the heating temperature is less than 800° C., sometimes the austenization will become insufficient, the desired area ratio of the hard structures (at least one of martensite, bainite, and tempered martensite) will not be able to be obtained, and the tensile strength will deteriorate. If the holding time period is more than 600 seconds, the austenite grains will excessively grow, the desired prior austenite grain size distribution will not be able to be obtained, and, as a result, sometimes the desired hardness distribution of the prior austenite grains will not be able to be obtained, and the hydrogen embrittlement resistance will deteriorate.
The heating atmosphere is not particularly limited. Usual conditions are enough. For example, it may be an air atmosphere, a gas combustion atmosphere controlled in ratio of air and fuel, and a nitrogen atmosphere. The dew points may also be controlled in these gases. The steel sheet is held at a temperature range of 800° C. to 1000° C., then hot stamped. After hot stamping, it may be cooled down to a temperature region of 250° C. or less by an average cooling speed of 20° C./s or more.
As the heating method before hot stamping, for example, furnace heating by an electric furnace, gas furnace, etc., flame heating, ohmic heating, high frequency heating, induction heating, etc., may be mentioned.
The hot stamped part according to the present embodiment is obtained by the above method. After hot stamping, it may be tempered at 130 to 600° C. or coated, then bake hardened (BH). Further, part of the hot stamped part may be tempered by being irradiated by a laser, etc. to partially provide softened regions.
Below, examples will be used to explain the present invention in more detail, but the present invention is not limited to these examples in any way.
EXAMPLESIn the following examples, hot stamped parts according to an embodiment of the present invention were produced under various conditions and the tensile strength and hydrogen embrittlement resistance of the obtained hot stamped parts were investigated.
First, molten steels having the chemical compositions shown in Table 1 were cast by continuous casting to produce slabs. The balances besides the constituents shown in Table 1 were Fe and impurities. These slabs were heated to a temperature of 1100° C. or more and rough rolled under predetermined conditions, then were finish rolled, cooled, and coiled under conditions shown in Table 2. In all of the invention examples and comparative examples, the average cooling speed at the time of rapid cooling after the end of finish rolling was within a range of 200 to 1000° C./s and the cooling time period was within a range of 0.2 to 2.0 seconds. Next, the obtained hot rolled steel sheets were cold rolled by predetermined rolling reductions of 30 to 80%. Next, some of the steel sheets were subjected to annealing, plating, or temper rolling under predetermined conditions. Next, the obtained steel sheets were hot stamped under the conditions shown in Table 2. The heating atmosphere and heating method in the hot stamping step, except when clearly indicated otherwise, were a gas combustion atmosphere (air-fuel ratio 0.85) and furnace heating. After the hot stamping, some of the hot stamped parts were tempered or partially softened.
The properties of the obtained hot stamped part were measured and evaluated by the following methods:
Tensile Strength (TS)The tensile strength (TS) of the hot stamped part was obtained from any position of the hot stamped part by preparing a No. 5 test piece and conducting a tensile test based on JIS Z 2241:2011. The crosshead speed was 1 mm/min.
Hydrogen Embrittlement ResistanceThe hydrogen embrittlement resistance of the hot stamped part was evaluated as follows. First, a 1.2t×7.0W×68L (mm) test piece was fabricated. A four-point bending jig was used to impart various strain (stress) to the test piece. Next, this was dipped in hydrochloric acid (room temperature, pH-4) for 48 hours and the limit amount of strain where cracking occurred was investigated. Cases where the limit amount of strain was 0.6% or more were evaluated as passing (P) and cases where the limit amount of strain was less than 0.6% were evaluated as failing (F).
Cases where the tensile strength was 2200 MPa or more and the hydrogen embrittlement resistance was evaluated as passing were evaluated as a hot stamped part which is high in strength and able to suppress hydrogen embrittlement. The results are shown in Table 3. In Table 3, the area ratios of ferrite and pearlite and the dispersion index of pearlite at the steel sheet for hot stamping after the coiling step are shown. The remaining structure besides ferrite and pearlite was comprised of bainite, martensite, retained austenite, and/or trace amounts of carbides. Similarly, in Table 3, the area ratio of hard structures at the hot stamped part and the standard deviation in hardness distribution of the prior austenite grains (former γ grains) at the sheet thickness ¼ position are shown. The “area ratio of hard structures” means the total of the area ratios of martensite, bainite, and tempered martensite. Further, the remaining structure other than the hard structures was comprised of ferrite, retained austenite, and/or pearlite.
Referring to Table 3, in Comparative Example 1, the C content was low, and therefore the tensile strength fell. In Comparative Example 13, the C content was high, and therefore the strength became too high and the hydrogen embrittlement resistance fell. In Comparative Example 14, the Si content was low, and therefore the tensile strength fell. In Comparative Example 25, the Si content was high, and therefore in the steel sheet for hot stamping, the amount of ferrite increased, the desired metallographic structure was not obtained, and the dispersion index of pearlite became less than 0.50. As a result, in the hot stamped part, it was not possible to control the standard deviation in hardness distribution of prior austenite grains to the desired range and the hydrogen embrittlement resistance fell. In Comparative Example 26, the Mn content was low, and therefore the dispersion index of pearlite in the steel sheet for hot stamping and the standard deviation in hardness distribution of prior austenite grains in the hot stamped part could not be controlled to within the desired ranges and the hydrogen embrittlement resistance fell. In Comparative Example 41, the Mn content was high, and therefore it is believed that in the hot rolled steel sheet, transformation from austenite to pearlite was promoted too much. As a result, the dispersion index of pearlite in the steel sheet for hot stamping and the standard deviation in hardness distribution of prior austenite grains in the hot stamped part could not be controlled to within the desired ranges and the hydrogen embrittlement resistance fell. In each of Comparative Examples 50, 59, 68, 77, 78, and 90, the P, S, N, O, or Al content was not suitable, and therefore the hydrogen embrittlement resistance fell. In each of Comparative Examples 91, 103, 115, 127, and 139, the respective Nb, Ti, B, Cr, and Mo contents were low, and therefore the strength could not be sufficiently improved and the tensile strength fell. In each of Comparative Examples 102, 114, 126, 138, and 150, the respective Nb, Ti, B, Cr, and Mo contents were high, and therefore it is believed that large amounts of carbonitrides were formed in the steel or coarse intermetallic compounds were formed. As a result, the hydrogen embrittlement resistance fell.
In Comparative Example 259, the rolling reduction of the final stage in the finish rolling of the hot rolling step was low, and therefore it is believed pearlite could not be made to homogeneously disperse in the hot rolled steel sheet after rolling. As a result, the dispersion index of pearlite in the steel sheet for hot stamping and the standard deviation in hardness distribution of prior austenite grains in the hot stamped part could not be controlled to within the desired ranges and the hydrogen embrittlement resistance fell. In Comparative Example 270, the time period from the end of the finish rolling to the start of rapid cooling was long, and therefore it is believed that growth of the austenite grains could not be sufficiently suppressed and ferrite was arranged connected and pearlite could not be made to homogeneously disperse. As a result, the dispersion index of pearlite in the steel sheet for hot stamping and the standard deviation in hardness distribution of prior austenite grains in the hot stamped part could not be controlled to within the desired ranges and the hydrogen embrittlement resistance fell. In Comparative Example 271, the average cooling speed after rapid cooling in the cooling step was slow, and therefore in the steel sheet for hot stamping, the desired metallographic structure could not be formed. As a result, the dispersion index of pearlite in the steel sheet for hot stamping and the standard deviation in hardness distribution of prior austenite grains in the hot stamped part could not be controlled to within the desired ranges and the hydrogen embrittlement resistance fell. In Comparative Example 276, the coiling temperature was low, and therefore in the steel sheet for hot stamping, the desired metallographic structure could not be formed. As a result, the standard deviation in hardness distribution of prior austenite grains in the hot stamped part could not be controlled to within the desired ranges and the hydrogen embrittlement resistance fell. In Comparative Example 284, the coiling temperature was high, and therefore it is believed grain growth occurred and homogeneous dispersion of the pearlite was obstructed. As a result, the dispersion index of pearlite in the steel sheet for hot stamping and the standard deviation in hardness distribution of prior austenite grains in the hot stamped part could not be controlled to within the desired ranges and the hydrogen embrittlement resistance fell.
In contrast to this, in the steel sheet for hot stamping and hot stamped part of all of the invention examples, by having the predetermined chemical composition and metallographic structure, controlling the dispersion index of pearlite in the steel sheet for hot stamping to 0.50 or more, and, in the hot stamped part, controlling the standard deviation in hardness distribution of the prior austenite grains to 150 Hv or less, it was possible to reliably suppress hydrogen embrittlement regardless of having a high tensile strength of 2200 MPa or more. Further, in the hot stamped part of all of the invention examples, the hardness of the prior austenite grains at the sheet thickness ¼ position (average of all measurement values of hardness in invention examples) was controlled to a range of 500 to 1000 Hv.
Claims
1. A steel sheet for hot stamping having a chemical composition comprising, by mass %,
- C: 0.40 to 0.70%,
- Si: 0.010 to 1.300%,
- Mn: 0.60 to 3.00%,
- P: 0.100% or less,
- S: 0.0100% or less,
- N: 0.0200% or less,
- O: 0.0200% or less,
- Al: 0.0010 to 0.5000%,
- Nb: 0.0010 to 0.100%,
- Ti: 0.010 to 0.200%,
- B: 0.0005 to 0.0200%,
- Cr: 0.010 to 0.80%,
- Mo: 0.0010 to 1.000%,
- Co: 0 to 2.00%,
- Ni: 0 to 3.00%,
- Cu: 0 to 1.00%,
- V: 0 to 1.00%,
- W: 0 to 1.000%,
- Ca: 0 to 0.010%,
- Mg: 0 to 1.000%,
- REM: 0 to 1.000%,
- Sb: 0 to 1.000%,
- Zr: 0 to 1.000%,
- Sn: 0 to 1.000%,
- As: 0 to 0.100%, and
- balance: Fe and impurities, and
- a metallographic structure comprising, by area ratio,
- ferrite: 10% or more and
- pearlite: 10% or more, wherein
- a total of ferrite and pearlite is 80% or more, and
- a dispersion index of pearlite is 0.50 or more.
2. The steel sheet for hot stamping according to claim 1, wherein the chemical composition contains, by mass %, one or more of
- Co: 0.001 to 2.00%,
- Ni: 0.001 to 3.00%,
- Cu: 0.001 to 1.00%,
- V: 0.001 to 1.00%,
- W: 0.001 to 1.000%,
- Ca: 0.0001 to 0.010%,
- Mg: 0.0001 to 1.000%,
- REM: 0.0001 to 1.000%,
- Sb: 0.001 to 1.000%,
- Zr: 0.001 to 1.000%,
- Sn: 0.001 to 1.000%, and
- As: 0.001 to 0.100%.
3. A hot stamped part having a chemical composition comprising, by mass %,
- C: 0.40 to 0.70%,
- Si: 0.010 to 1.300%,
- Mn: 0.60 to 3.00%,
- P: 0.100% or less,
- S: 0.0100% or less,
- N: 0.0200% or less,
- O: 0.0200% or less,
- Al: 0.0010 to 0.5000%,
- Nb: 0.0010 to 0.100%,
- Ti: 0.010 to 0.200%,
- B: 0.0005 to 0.0200%,
- Cr: 0.010 to 0.80%,
- Mo: 0.0010 to 1.000%,
- Co: 0 to 2.00%,
- Ni: 0 to 3.00%,
- Cu: 0 to 1.00%,
- V: 0 to 1.00%,
- W: 0 to 1.000%,
- Ca: 0 to 0.010%,
- Mg: 0 to 1.000%,
- REM: 0 to 1.000%,
- Sb: 0 to 1.000%,
- Zr: 0 to 1.000%,
- Sn: 0 to 1.000%,
- As: 0 to 0.100%, and
- balance: Fe and impurities, and
- a metallographic structure comprising, by area ratio, at least one of martensite, bainite, and tempered martensite in a total of 90% or more, wherein
- a standard deviation in a hardness distribution of prior austenite grains at a sheet thickness ¼ position is 150 Hv or less.
4. The hot stamped part according to claim 3, wherein the chemical composition contains, by mass %, one or more of
- Co: 0.001 to 2.00%,
- Ni: 0.001 to 3.00%,
- Cu: 0.001 to 1.00%,
- V: 0.001 to 1.00%,
- W: 0.001 to 1.000%,
- Ca: 0.0001 to 0.010%,
- Mg: 0.0001 to 1.000%,
- REM: 0.0001 to 1.000%,
- Sb: 0.001 to 1.000%,
- Zr: 0.001 to 1.000%,
- Sn: 0.001 to 1.000%, and
- As: 0.001 to 0.100%.
Type: Application
Filed: Mar 2, 2023
Publication Date: May 8, 2025
Applicant: NIPPON STEEL CORPORATION (Tokyo)
Inventors: Yuma ASADA (Tokyo), Yuri TODA (Tokyo), Yasuyuki OGISU (Tokyo), Tamaki SUZUKI (Tokyo)
Application Number: 18/837,633