Fluidized Bed Of Noncombustible Particles Patents (Class 110/245)
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Patent number: 5325607Abstract: A reactor for drying solids in a heated fluidized bed comprising over the fluidized bed a vapor-collecting space provided with a vapor outlet. Means for feeding the water-containing solids are provided over the vapor-collecting space. A conical distributor surface, which is rotatable about a vertical axis, is provided in the vapor-collecting space below the supplying means and slopes at an angle of 25.degree. to 70.degree. from the horizontal and is formed with at least one aperture. The aperture occupies 10 to 90% of the theoretical overall area of the distributor surface. The distributor surface is rotated at a speed of 20 to 250 revolutions per minute.Type: GrantFiled: September 14, 1993Date of Patent: July 5, 1994Assignee: Metallgesellschaft AktiengesellschaftInventors: Hans-Jurgen Weib, Wolfgang Frank, Wladyslaw Lewandowski, Wolfgang Scheler
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Patent number: 5325823Abstract: A fluidized bed reactor in which partitions disposed within a vessel form first and second furnace sections, first and second troughs and a heat exchange section such that the first trough is disposed between the first furnace section and the heat recovery section and the second trough is disposed between the second furnace section and the heat recovery section. A fluidized bed is formed in each of the furnace sections for the combustion of fuel to generate heat and to generate a mixture of combustion gases and entrained particulate solids. The mixtures from the furnace sections are received in first and second horizontal cyclone separators, both formed within the vessel for separating the entrained particulate solids from the combustion gases. Outlets extend from the horizontal cyclones to discharge the separated solids to the first and second troughs, respectively.Type: GrantFiled: December 24, 1992Date of Patent: July 5, 1994Assignee: Foster Wheeler Energy CorporationInventor: Juan A. Garcia-Mallol
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Patent number: 5320051Abstract: The present invention provides a system and method for conducting a coal combustion process, including methods of improving the opacity of the off-gases or inhibiting ash fouling. The method includes a step of combusting pulverized coal to form flyash, including a fume component formed from organically associated inorganics in the pulverized coal, and combustion off-gases, and a step of injecting a substantially noncombustible, preformed, coarse particulate material into the combustion process.Type: GrantFiled: June 29, 1992Date of Patent: June 14, 1994Inventor: George R. Nehls, Jr.
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Patent number: 5316736Abstract: The reactor includes: a lower zone (I) having a fast circulation fluidized bed; a zone having a dense fluidized bed (13) and located adjacent to the top of the lower zone, being separated therefrom by a dividing wall, the top layer of the dense bed receiving falling particulate materials, and its bottom layer returning these materials to the lower zone (I); and a higher zone having a fast circulation fluidized bed. The invention is applicable to boilers.Type: GrantFiled: December 12, 1991Date of Patent: May 31, 1994Assignee: Stein IndustrieInventors: Jean Vidal, Philippe Payen, Jean-Claude Semedard, Jean-Xavier Morin
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Patent number: 5313913Abstract: A pressurized internal circulating fluidized-bed boiler is incorporated in a combined-cycle electric generating system in which a fuel such as coal, petro coke or the like is combusted in a pressurized fluidized bed and an exhaust gas produced by the combusted fuel is introduced into a gas turbine. The pressurized internal circulating fluidized-bed boiler includes a pressure vessel, a combustor disposed in the pressure vessel and a primary fluidized bed incinerating chamber provided with an air diffusion device. A thermal energy recovery chamber is partitioned from the primary fluidized bed incinerating chamber by an inclined partition wall. A fluidizing medium flows into and out of the primary incinerating chamber and the thermal energy recovery chamber.Type: GrantFiled: May 28, 1993Date of Patent: May 24, 1994Assignee: Ebara CorporationInventors: Takahiro Ohshita, Shuichi Nagato, Norihisa Miyoshi, Seiichiro Toyoda
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Patent number: 5307746Abstract: A process for combustion of the combustible material includes introducing the combustible material into the combustion chamber, advancing the combustible material through the combustion chamber, supplying combustion air to the combustion chamber for drying and partially combusting the combustible material and final ash burnout in a primary combustion zone, and removing ash products from the combustion chamber. The fuel or fuel/carrier fluid mixture is supplied into the combustion chamber to create an oxygen deficient secondary combustion zone for NO.sub.x reduction and other nitrogen bearing compounds decomposition. An oxidizing fluid is supplied into the combustion chamber above the oxygen deficient secondary combustion zone for thorough mixing with combustion products and at least partial burnout of combustibles in an oxidizing tertiary combustion zone.Type: GrantFiled: February 24, 1993Date of Patent: May 3, 1994Assignee: Institute of Gas TechnologyInventors: Mark J. Khinkis, Hamid A. Abbasi
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Patent number: 5302352Abstract: In a steam generator for recovering heat in a hot fluidized bed of solid particles, wherein generally horizontally oriented coils of the steam generator make a 180.degree. U-bend, the U-bend portion of the coils are protected from overheating by installing an open top insulating box around the U-bend portion of the coil. In use solid particles from the circulating fluidized bed accumulate in the insulating box thus providing a non-moving layer of solid particles surrounding the U-bend which thermally insulates the U-bend portion of the coil from the higher temperature encountered in the moving fluidized bed.Type: GrantFiled: December 3, 1992Date of Patent: April 12, 1994Assignee: Phillips Petroleum CompanyInventor: William C. Rahlwes
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Patent number: 5299532Abstract: A fluidized bed combustion system and method in which a plurality of enclosures, each having a furnace section and integral recycle section are joined using common walls. Openings are provided in lower portions of the common walls for permitting the fluidized bed material to flow between adjacent or opposing furnace sections and between adjacent recycle sections. Openings are also provided in upper portions of the common walls for equalizing the gas pressure between the adjacent or opposing furnace sections.Type: GrantFiled: November 13, 1992Date of Patent: April 5, 1994Assignee: Foster Wheeler Energy CorporationInventor: David H. Dietz
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Patent number: 5293843Abstract: A fluidized bed combustor or gasifier has a combustion chamber(s) with a non-symmetrical horizontal cross section. The chamber may be trapezoidal, hemispherical, or may have five or more side walls of at least two different lengths. The walls of the combustion chamber may be water tube panels. An external pressure vessel surrounds the combustion chamber(s) and associated particle separator(s), and may be spherical or cylindrical.Type: GrantFiled: December 9, 1992Date of Patent: March 15, 1994Assignee: A. Ahlstrom CorporationInventors: Steven J. Provol, David Russell
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Patent number: 5290327Abstract: A method for generating, from refuse or refuse in combination with coal, a fuel gas suited for public utility purposes wherein refuse and coal can be introduced into the process in any proportion one to the other. The method provides the steps of subjecting the refuse to allothermal low-temperature carbonization, if desired in combination with coal, burning the gasification residue, purifying the crude gas and conditioning the pure gas for public utility purposes.Type: GrantFiled: September 30, 1991Date of Patent: March 1, 1994Inventor: Gottfried Rossle
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Patent number: 5286188Abstract: A fluidized bed system in which a plate is disposed in an enclosure and is adapted to support particulate material. A plurality of nozzles are supported by the plate for receiving air and directing the air through the plate and into the particulate material to fluidize same. Each of the nozzles includes a vertical tubular portion extending upwardly from the plate for receiving air from the air plenum, an angled tubular portion extending downwardly and outwardly from the vertical tubular portion for discharging the air, and a valve member movably housed in the vertical tubular portion, which permits air flow during operation but, upon shutdown, seals the nozzle and prevents backflow or backsifting of the particulate material.Type: GrantFiled: September 11, 1992Date of Patent: February 15, 1994Assignee: Foster Wheeler Energy CorporationInventor: James D. Barkley
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Patent number: 5282429Abstract: In a coal-fired boiler, a heat recovery unit is located upstream of a dry electrostatic precipitator so as to reduce the temperature of exhaust gas flowing to the dry electrostatic precipitator and thus prevent reverse ionization in the electrostatic precipitator. The heat recovery unit located upstream of the dry electrostatic precipitator will in no way be corroded even if the concentration of dust is reduced in the dry electrostatic precipitator. A desulfurization unit does not require a cooling/dust removing section and eliminates the need for a wet electrostatic precipitator. The dry electrostatic precipitator includes a gas passage divided into a plurality of parallel passages and dampers operable to close the passages. This arrangement prevents dust from being dispersed as a result of hammering without charge.Type: GrantFiled: June 11, 1992Date of Patent: February 1, 1994Assignees: Chubu Electric Power Company Inc., Mitsubishi Jukogyo Kabushiki KaishaInventors: Masami Kato, Tadashi Tanaka, Yasuki Nishimura, Katsutoshi Yata, Masahiko Nakao, Takeshi Sakai, Tsuyoshi Ohishi, Tsuneo Higashi
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Patent number: 5282431Abstract: A process for rendering usable disposal products is described, in which unsorted pollutant-containing industrial, domestic and/or special refuse undergoes a high temperature treatment. Accompanied by the entraining of existing liquid fractions and while maintaining its mixed and combined structure, the disposal product is compressed batchwise to compact packs. While maintaining the pressure action it is subsequently positively introduced into a channel heated to over 100.degree. C. and is kept in sliding, non-positive contact with the channel walls until the initially present liquids are evaporated and mechanical restoring forces of individual disposal product components are eliminated. The entrained organic constituents at least partly assume a binder function. The shape and structurally stable, lumpy solid conglomerate forced out of the channel in this state is introduced into a high temperature reactor maintained at at least 1000.degree. C. and forms therein a gas-permeable bed.Type: GrantFiled: May 28, 1992Date of Patent: February 1, 1994Assignee: Thermoselect AktiengesellschaftInventor: Gunter H. Kiss
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Patent number: 5277151Abstract: An integral circulating fluidized bed steam generation system having a particle separator which is formed by the membrane walls of the reactor chamber. The particle separator has a serpentine configuration which includes a first turn which is capable of causing the solid particles in the flue gas to move toward the rear membrane wall and a second turn which is capable of causing smaller sized solid particles and the flue gas to be disposed between the front membrane wall and the larger sized solid particles wherein the flue gas passes through the solid particles to a discharge conduit which is disposed within the rear membrane wall and wherein the smaller sized solid particles are retained between the front membrane wall and the larger sized solid particles. The particle separator also includes a means for recycling the solid particles from the particle separator to the reactor chamber.Type: GrantFiled: January 19, 1993Date of Patent: January 11, 1994Assignee: Tampella Power CorporationInventor: Kent L. Paulhamus
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Patent number: 5275788Abstract: A circulating fluidized bed reactor comprises a reaction chamber (10) with an upwardly directed flow of gas with entrained particulate solid material, a separator (18) for separating the particles from the gas flow, and a particle recycling system (23) for controlled return of the particles to the reaction chamber (10). The particle recycling system (23) may comprise means (47) for controlled return of the particles in a non-cooled condition and superposed fluid beds (55 and 59) which may be connected in parallel or in series as described for returning particles to the reaction chamber in a more or less cooled condition. The reactor may also render it possible to return various fractions of the particles into the reactor chamber (10) at different levels.Type: GrantFiled: March 8, 1993Date of Patent: January 4, 1994Inventor: Peter Stoholm
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Patent number: 5271450Abstract: A base material is thermally reclaimed from a mixture of the base material and a combustible substance, wherein the substance is incinerated in a fluidized bed, comprises the step of feeding the mixture after comminuting and dust from comminuting step directly into a lower part of the fluidized bed. The method is particularly suitable for the thermal reclamation of foundry sand or other base materials used in foundry processes.Type: GrantFiled: March 10, 1992Date of Patent: December 21, 1993Assignee: Richards Engineering LimitedInventor: Ian A. Bailey
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Patent number: 5269262Abstract: The invention relates to a combustion unit, which for effecting a circulating mass process comprises a reactor chamber, whose lower part is, for formation of a fluidized bed, fitted with a grate structure (10), at least one particle separator with means for purifying the combustion gas containing solid material, formed in the fluidized bed, from said solid material, and a return duct (6a) for returning the solid material particularly to the fluidized bed. A gas lock structure (KL) as an extension of the return duct (6a) prevents the gas flow to the opposite direction and comprises a combination formed by a closed bottom structure (14), a cover structure (11) placed above the bottom structure (14) and having openings (12a), an interspace (13) formed between the bottom structure (14) and the cover structure (11), and openings (15a) placed in the wall of the return duct (6a) between the bottom structure (14) and the cover structure (11), as seen in vertical direction, and connected with the interspace ( 13).Type: GrantFiled: April 13, 1992Date of Patent: December 14, 1993Assignee: Tampella Power OyInventor: Pasi Salonen
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Patent number: 5269263Abstract: A fluidized bed reactor system and method of operating same, in which a fluidized bed of fine particles is combusted in a reactor forming a mixture of flue gases and relatively fine particles entrained by the flue gases. The mixture is passed to a separator which separates the entrained fine particles from the flue gases. The flue gases are passed to a heat recovery area for the extraction of thermal energy and the separated fine particles are collected in a dipleg seal. A portion of the separated fine particles is passed to the reactor and the remaining portion is discharged to the heat recovery area where the fine particles mix with the flue gases and heat is recovered from the latter mixture.Type: GrantFiled: September 11, 1992Date of Patent: December 14, 1993Assignee: Foster Wheeler Energy CorporationInventor: Juan A. Garcia-Mallol
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Patent number: 5266277Abstract: Disclosed herein is a gas dispersing device to be employed in a fluidized bed preliminary reducing furnace. The gas dispersing device is constructed of a plurality of rotatable round bars arranged in multiple stages so as to form a grate. The gas dispersing device includes a rotating mechanism for rotating each bar.According to the present invention, deformation of the bars due to a temperature change thereof can be avoided to thereby extend a life of the dispersing device. Furthermore, blinding of the dispersing device can be prevented to thereby effectuate a stable operation of a fluidized bed. Accordingly, productivity in the fluidized bed reducing furnace is improved, and labor saving is realized.Type: GrantFiled: July 18, 1991Date of Patent: November 30, 1993Assignee: Kawasaki Steel CorporationInventors: Hideshi Katayama, Hiroshi Itaya, Masahiko Satoh, Kazuo Kimura
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Patent number: 5259123Abstract: An aeration rod-out assembly for aerating a flow of solids in a pipe is disclosed comprising an aeration pipe with first and second ends, the first end connected to the pipe containing the flow of solids and a cap connected to the second end. A rod is slidably disposed within the aeration pipe and said cap for axial movement therein between first, second and third positions such that as the rod is moved from its first position to its third position the rod ejects from the aeration pipe solids which settle into the housing. A shaft connected to the rod projects from the cap for actuation of the rod. First and second hoses register with the aeration pipe and the cap respectively to deliver aeration gas to the assembly, which gas discharges through the first end of the aeration pipe to aerate the flow of solids when the rod is in its first position but is substantially blocked from discharging when the rod is in or between its second and third positions.Type: GrantFiled: May 15, 1991Date of Patent: November 9, 1993Assignee: Foster Wheeler Energy CorporationInventor: Juan A. Garcia-Mallol
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Patent number: 5257585Abstract: An incinerator designed so that the reaction of unburnt gas with oxygen progresses rapidly to thereby minimize the amount of unburnt gas generated therefrom. An intermediate portion of a combustion chamber is contracted in the cross-sectional direction with respect to the direction of flow of gas to thereby provide a throttling passage (14) over a predetermined distance. A part of the combustion chamber which is below the throttling passage (14) and a part of the combustion chamber which is above the passage (14) are enlarged in the cross-sectional direction to define a lower combustion chamber (13) and an upper combustion chamber (15), respectively. A first barrier (16) is disposed in the vicinity of the inlet of the throttling passage (14) across the lower combustion chamber (13) and a second barrier (17) is disposed in the vicinity of the outlet of the throttling passage (14) across the upper combustion chamber (15).Type: GrantFiled: January 21, 1993Date of Patent: November 2, 1993Assignee: Ebara CorporationInventors: Keiichi Sato, Yukio Yamagishi, Kazuyoshi Shimizu, Hiroshi Yoshida
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Patent number: 5253741Abstract: A fluidized bed reactor in which partitions disposed within a vessel form first and second furnace sections, first and second troughs and a heat exchange section such that the first trough is disposed between the first furnace section and the heat recovery section and the second trough is disposed between the second furnace section and the heat recovery section. A fluidized bed is formed in each of the furnace sections for the combustion of fuel to generate heat and to generate a mixture of combustion gases and entrained particulate solids. The mixtures from the furnace sections are received in first and second horizontal cyclone separators, both formed within the vessel for separating the entrained particulate solids from the combustion gases. Outlet means extend from the horizontal cyclones to discharge the separated solids to the first and second troughs respectively.Type: GrantFiled: October 21, 1992Date of Patent: October 19, 1993Assignee: Foster Wheeler Energy CorporationInventor: Walter P. Gorzegno
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Process and apparatus for removal of carbonaceous materials from particles containing such materials
Patent number: 5251565Abstract: Process and apparatus for the removal of carbonaceous materials from particles containing such materials, comprising introducing said particles into the lower part of a first, riser-type reactor, into which lower part an oxygen-containing gas is introduced, the reactor being operated under entrainment conditions with a relatively high density phase in the lower part and with a relatively low density phase in the upper part at a temperature suitable to burn off carbonaceous materials at such a rate that the flue gas at the top of the reactor does not contain any substantial amount of oxygen, separating solids and gas at the top of the reactor, introducing the separated particles into the upper part of a second, fluidized bed-type reactor while introducing an oxygen-containing gas into the lower part of the second reactor, the reactor being operated under fluidized bed conditions at a temperature suitable to burn off carbonaceous materials, the amount of oxygen-containing gas being established in such a way thaType: GrantFiled: March 23, 1992Date of Patent: October 12, 1993Assignee: Shell Oil CompanyInventor: Michael C. Phillips -
Patent number: 5245934Abstract: A method of heating matter comprises supplying a gaseous mixture, which is reactable to produce heat, at a temperature above that at which spontaneous ignition occurs to a heating zone such that the gaseous mixture reacts to provide a heated fluid flow in said heating zone, and supplying matter to be heated to said heating zone.Type: GrantFiled: January 16, 1992Date of Patent: September 21, 1993Assignee: Mortimer Technology Holdings Ltd.Inventor: Christopher E. Dodson
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Patent number: 5243770Abstract: A fluidized bed apparatus comprising a pair of separated fluid bed enclosures, each enclosing a fluid bed carried on an air distributor plate supplied with fluidizing air from below the plate. At least one equalizing duct extending through sidewalls of both fluid bed enclosures and flexibly engaged therewith to communicate the fluid beds with each other. The equalizing duct being surrounded by insulation which is in turn encased by an outer duct having expansion means and being fixed between the sidewalls of the fluid bed enclosures.Type: GrantFiled: July 12, 1991Date of Patent: September 14, 1993Assignee: The Babcock & Wilcox CompanyInventor: Edward E. Pinske, Jr.
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Patent number: 5242662Abstract: A fluidized bed reactor in which a sealing section is located within the reactor and adjacent a furnace section located in the reactor. A fluidized bed is formed in the furnace section and the sealing section. A mixture of flue gases and entrained particulate materials from the fluidized bed in the furnace section are separated and the separated particulate material is passed to the fluidized bed in the sealing section. When bed materials in the fluidized bed in the sealing section exceed a predetermined volume they are passed to the fluidized bed in the furnace.Type: GrantFiled: April 16, 1992Date of Patent: September 7, 1993Assignee: Foster Wheeler Energy CorporationInventor: Stephen J. Toth
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Patent number: 5239945Abstract: A fluidized bed boiler or reactor comprising a housing, a reaction (furnace) chamber within the housing, air distribution means within the reaction chamber, a plurality of perimeter walls approximately vertically disposed and arranged about the interior walls of the housing so as to define the reaction chamber, wherein the improvement comprises: providing at least a portion of the vertically disposed perimeter walls with an outward slope sufficient to reduce or eliminate erosion of the perimeter walls caused by impact from entrained solid particles contained within the reaction chamber.Type: GrantFiled: November 13, 1991Date of Patent: August 31, 1993Assignee: Tampella Power CorporationInventor: Daniel E. McCoy
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Patent number: 5239936Abstract: System and method for low temperature treatment of organic wastes containing potentially toxic concentrations of metals is described which comprises forming the waste material into pellets of preselected size, mixing the pellets with inert material, incrementally heating the mixture in air from about 200.degree. C. to about 600.degree. C. in order to oxidize the pellets to the corresponding ash containing the metals, collecting the ash, and combining the ash with inert material and binder to form a solidified compact for disposal.Type: GrantFiled: July 27, 1992Date of Patent: August 31, 1993Assignee: The United States of America as represented by the Secretary of the Air ForceInventors: Robert P. Wichner, Roger D. Spence, Ivan L. Morgan, Helen W. Jermyn
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Patent number: 5237963Abstract: A fluidized bed system and method utilizing two stage combustion in which solids in the flue gases from the combustion in the fluidized bed are separated and returned to the bed while the clean flue gases are mixed with gases containing oxygen to effect secondary combustion. The fluidized bed is operated at sub-stochiometric conditions and NOx scavengers are supplied to the flue gases.Type: GrantFiled: May 4, 1992Date of Patent: August 24, 1993Assignee: Foster Wheeler Energy CorporationInventor: Juan A. Garcia-Mallol
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Patent number: 5228399Abstract: An in-bed staged fluidized bed combustion apparatus includes a reactor vessel having a grate for supporting a bed of sorbent and fuel in the vessel. The sorbent and fuel form a dense phase bed region. Fluidizing fluid for the combustion of the fuel is provided to the vessel through first and second delivery conduits. The first conduit delivers air to the bottom of the vessel. That air flows up through openings in the grate and mixes with the fuel and sorbent to support combustion. The second delivery conduit includes a distribution manifold and an array of spaced tubes that deliver secondary fluidzing air evenly across the reactor vessel at an intermediate point in the dense bed phase region. At least 55% of the combustion air is delivered through the second conduit. Accordingly, the dense bed phase region has a reducing zone formed in a lower portion thereof and an oxidizing zone formed in an upper portion thereof.Type: GrantFiled: March 30, 1992Date of Patent: July 20, 1993Assignee: University of Kentucky Research FoundationInventor: James K. Weathery
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Patent number: 5226374Abstract: The present invention discloses a method of controlling combustion of a fluidized-bed incinerator. In a fluidized-bed incinerator (5), a method of controlling combustion of the fluidized-bed incinerator comprises measuring a supply rate of incineration waste by a supply rate measuring unit (11) using a photoelectric element (1) arranged on a shoot (2) for supplying incineration waste (3) from a dust feeder (4) to the incinerator (5), and when the supply rate of incineration waste is higher than a predetermined value, decreasing a supply rate of incineration waste of the dust feeder 4 to suppress a combusting operation, increasing an induced gas rate of an exhaust gas induced blower (9) of the incinerator to suppress an increase in an incinerator internal pressure decreasing a flow rate of fluidizing air of a forcing blower (7) to suppress a combusting operation, or increasing a flow rate of a blower (8) for supplying air to a free board portion to prevent production of an unburnt gas.Type: GrantFiled: November 25, 1991Date of Patent: July 13, 1993Assignee: NKK CorporationInventors: Miki Yamagishi, Takashi Yokoyama, Yasuo Suzuki, Haruhito Tsuboi, Takashi Noto, Masaaki Kawakami
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Patent number: 5218931Abstract: A fluidized bed reactor in which partitions disposed within a vessel form first and second furnace sections, first and second troughs and a heat exchange section such that the first trough is disposed between the first furnace section and the heat recovery section and the second trough is disposed between the second furnace section and the heat recovery section. A fluidized bed is formed in each of the furnace sections for the combustion of fuel to generate heat and to generate a mixture of combustion gases and entrained particulate solids. The mixtures from the furnace sections are received in first and second horizontal cyclone separators, both formed within the vessel for separating the entrained particulate solids from the combustion gases. Outlet means extend from the horizontal cyclones to discharge the separated solids to the first and second troughs respectively.Type: GrantFiled: November 15, 1991Date of Patent: June 15, 1993Assignee: Foster Wheeler Energy CorporationInventor: Walter P. Gorzegno
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Patent number: 5218932Abstract: A fluidized bed reactor and method of operating same in which a bed of particulate material including fuel is formed in a furnace section. A stripper/cooler is located adjacent the furnace section for receiving particulate material from the furnace section. The particulate material is passed first to the stripper section where air is passed through the particulate material at a velocity sufficient to entrain relatively fine portions of the particulate material. A plurality of spaced baffle members are disposed in the stripper section for impacting with the entrained particulate material to separate it from the air. The particulate material in the stripper section is passed to the cooler section in which air is passed through the particulate material at a velocity sufficient to cool the particulate material and entrain relatively fine portions of the particulate material.Type: GrantFiled: October 16, 1992Date of Patent: June 15, 1993Assignee: Foster Wheeler Energy CorporationInventor: Iqbal F. Abdulally
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Patent number: 5215042Abstract: A reactor for combusting fine-grained solid fuels in a circulating fluidized bed contains a combustion chamber, which is provided with lines which open in the lower portion of that chamber and serve to feed primary air, secondary air and solid fuel. The fluidized bed combustion chamber is divided into compartments by at least one partition provided in the upper portion of the fluidized bed combustion chamber. Each compartment communicates through a passage with at least one solids separator, which is connected to means for recycling solids and communicates with the compartment through a passage.Type: GrantFiled: January 18, 1991Date of Patent: June 1, 1993Assignee: Metallgesellschaft AktiengesellschaftInventors: Hans Beisswenger, Rainer Reimer, Karel Vydra
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Patent number: 5213768Abstract: A fluidized bed apparatus (1) having a fluidization grid (2) below which is positioned a tuyere (5) for guiding fluidization gas to the fluidization grid (2). The tuyere (5) comprises a widening pipe the wider end (6) of which is positioned towards the fluidization grid (2) and has an area which is substantially the same as the cross-sectional area of the fluidized bed apparatus (1) and is 2 to 30 times that of the area of the narrower end (7) of the widening pipe. The process for feeding fluidization gas to a fluidized bed using such apparatus enables a good gas distribution across the bed to be achieved with a modest additional pressure drop. The invention is particularly useful for apparatus e.g. greater than 3 m in diameter.Type: GrantFiled: April 7, 1992Date of Patent: May 25, 1993Assignee: BP Chemicals Ltd.Inventors: Jean A. Maurel, Frederic R. M. M. Morterol, Charles Raufast
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Patent number: 5205227Abstract: A process for combustion of the combustible material includes introducing the combustible material into the combustion chamber, advancing the combustible material through the combustion chamber, supplying combustion air to the combustion chamber for drying and partially combusting the combustible material and final ash burnout in a primary combustion zone, and removing ash products from the combustion chamber. The fuel or fuel/carrier fluid mixture is supplied into the combustion chamber to create an oxygen deficient secondary combustion zone for NO.sub.x reduction and other nitrogen bearing compounds decomposition. An oxidizing fluid is supplied into the combustion chamber above the oxygen deficient secondary combustion zone for thorough mixing with combustion products and at least partial burnout of combustibles in an oxidizing tertiary combustion zone.Type: GrantFiled: May 21, 1991Date of Patent: April 27, 1993Assignee: Institute of Gas TechnologyInventors: Mark J. Khinkis, Hamid A. Abbasi
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Patent number: 5203284Abstract: A fluidized bed combustion system in which a duct connects a reactor and a separator and extends within the furnace section of the reactor. The duct is wedge shaped, having an inlet width greater than its outlet width, and the bottom wall of the duct angles upwardly from the outer side wall of the duct. A portion of the duct extending within the furnace section is formed by cooling tubes which also form a portion of a side wall of the reactor, and a portion of the duct extending outside the furnace section is formed by cooling tubes which also form a portion of an outer wall of the separator. The portion of the duct extending within the furnace section is secured to the portion of the duct extending outside the furnace section to connect the reactor and separator without the use of expansion joints or seals.Type: GrantFiled: March 2, 1992Date of Patent: April 20, 1993Assignee: Foster Wheeler Development CorporationInventor: David H. Dietz
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Patent number: 5193490Abstract: An apparatus for supplying fluidized bed material to a circulating fluidized bed boiler having a primary zone with a fuel feed point and a furnace zone above the primary zone, a mixing chamber for receiving solid fuel and a portion of the total combustion air needed in the boiler. The combustion air and circulating fluidized bed solids are supplied tangentially into the chamber which is advantageously in the form of a horizontally extending cylinder. The combustion air and solids are intimately mixed with each other before they are discharged into the primary zone of the boiler. The primary zone of the boiler is shaped with an upwardly increasing cross sectional area so that the already mixed combustion air and solids diffuse evenly through the fluidized bed boiler.Type: GrantFiled: September 3, 1991Date of Patent: March 16, 1993Assignee: The Babcock & Wilcox CompanyInventor: Mark E. Peruski
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Patent number: 5191844Abstract: In a process for the treatment of dust or the like containing organic constituents, in particular filter dust from foundry sands containing binding agent, the dust is introduced into a fluidizable heat carrier of refractory material, heated and burnt, wherein the heat carrier is preferably preheated to receive the dust. An apparatus for carrying out that process, a loose material bed comprising a fluidizable refractory material is arranged as a heat carrier in a combustion chamber of a furnace on a fluidization plate, and provided in the heat carrier are a heating means and at least one feed means for the dust.Type: GrantFiled: January 16, 1992Date of Patent: March 9, 1993Assignee: Alb. Klein GmbH & Co. KGInventor: Hans-Joachim Scheel
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Patent number: 5189813Abstract: An improved fluid bed furnace is disclosed which is useful in heat treating products or particles which are to undergo a change due to exposure to high temperatures. The bed is heated by lamps effectively buried in the bed radiating energy to the fluidized particles. In one embodiment, the lamps are protected by a ceramic tube with the lamps heating the tubes which in turn heat the fluid bed.Type: GrantFiled: February 22, 1991Date of Patent: March 2, 1993Assignee: Samuel Strapping Systems Ltd.Inventors: James E. Heath, Scott L. Angell
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Patent number: 5190451Abstract: An emission control fluidized bed reactor is disclosed. The reactor includes a central chamber with a fluidized bed at the base of the central chamber and circulating particulate matter above the fluidized bed forming a freeboard. The fluidized bed is maintained at a temperature range between 1500.degree. F. and 1600.degree. F. The freeboard is operated in a predetermined environment between 1600.degree. F. and 1700.degree. F. and with a velocity between 4 to 12 feet per second. An externally fed gas from a discrete industrial process such as an external combustion system or a plant process is conveyed into the freeboard. The externally fed gas includes pollutants which are suppressed as a result of the predetermined environment in the freeboard.Type: GrantFiled: February 6, 1992Date of Patent: March 2, 1993Assignee: Combustion Power Company, Inc.Inventor: Gerhardt O. Goldbach
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Patent number: 5188804Abstract: In a regenerative bed incinerator 10 of type wherein the direction of gas flow through the bed 14 is periodically switched via a gas switching valve 30, a controller 80 is provided to periodically activate the gas switching valve 30 to reverse the direction of gas flow through the bed 14 in response to the temperature of the cooled incinerated process exhaust gases 5 as measured by gas sensing means 90.Type: GrantFiled: December 26, 1989Date of Patent: February 23, 1993Assignee: The Air Preheater Company, Inc.Inventors: Darr C. Pace, Craig E. Bayer, Mark T. Casagrande, Craig R. Johnson, Danny K. Hall, Andrew W. Nolan
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Patent number: 5186901Abstract: A regenerative bed incinerator 10 is provided with a gas recirculation duct 80 through which a controlled amount of incinerated process exhaust gases 7 are recirculated to the regenerative bed incinerator 10 to again pass through the combustion zone within the bed 14 housed therein so as to improve overall hydrocarbon destruction efficiency without exceeding permissible temperature limits.Type: GrantFiled: December 4, 1989Date of Patent: February 16, 1993Assignee: The Air Preheater Company, Inc.Inventors: Craig E. Bayer, Edward G. Blazejewski
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Patent number: 5184671Abstract: A fluidized bed heat exchanger and a method of controlling same in which a first chamber and plurality of additional chambers are formed in a housing. A particulate material is supported in all of the additional chambers and air is introduced to each of the additional chambers to fluidize the material. Particulate material is introduced into one of the chambers and the chambers communicate to permit the material to flow between the chambers. Heat is extracted from one or more of the other additional chambers and the material upon exceeding a predetermined height flows from the other additional chambers to the first chamber before discharging via the first chamber externally of the housing.Type: GrantFiled: December 9, 1991Date of Patent: February 9, 1993Assignee: Foster Wheeler Energy CorporationInventors: Michael G. Alliston, Walter R. Campbell, Jr.
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Patent number: 5183641Abstract: The grid plate is disposed between the fluidized bed reactor chamber and an underlying wind box and includes a plurality of nozzles for feeding fluidizing gas from the wind box into the reaction chamber. The nozzles are configured to afford different pressure drops across the grid such that with increasing pressure, additional nozzles are actuated in response to increasing pressure differences across the plate whereby fluidized bed start-up and steady state operating conditions may be facilitated.Type: GrantFiled: September 26, 1990Date of Patent: February 2, 1993Assignee: A. Ahlstrom CorporationInventor: Juhani Isaksson
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Patent number: 5181481Abstract: A combustion system in which a furnace having a fluidized bed disposed therein is divided into multiple sections by one or more partitions. Openings are provided in the lower portion of each partition for permitting the fluidized bed material to flow between the furnace sections, and openings are provided in the upper portion of each partition for equalizing the gas pressure between the furnace sections.Type: GrantFiled: March 25, 1991Date of Patent: January 26, 1993Assignee: Foster Wheeler Energy CorporationInventor: David H. Dietz
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Patent number: 5178531Abstract: A fluidized bed combustion furnace comprising a throttle section (12) formed directly above a fluidized bed (18) so that the flow velocity of combustion gas in the throttle section becomes higher than the terminal velocity of grains or particles of a fluidizing medium which have a mean diameter, secondary air supply ports (22) provided in the throttle section in a plurality of stages, a free board section (13) formed above the throttle section, the free board section having such a cross-sectional area that the gas flow velocity becomes lower than the terminal velocity of mean diameter grains or particles of the fluidizing medium, two or more combustion gas inlets (16a) and (17a) of combustion gas passages (16) and (17) provided in an area of the ceiling portion of the free board section which is not coincident with the plane of projection of the throttle section, and a junction chamber (25) provided at the outlets of the combustion gas passages so that high-temperature gases passing through the combustion gasType: GrantFiled: August 8, 1991Date of Patent: January 12, 1993Assignee: Ebara CorporationInventors: Takeyuki Naito, Keiichi Sato, Hiroshi Yoshida
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Patent number: 5175943Abstract: The invention provides an improved method and apparatus for feeding solids to a fluidized bed reactor. A back pressure control valve regulates the pressure drop between the pressure above a solids column in a standpipe and the pressure in the reactor. Solids are fed from the standpipe via a conduit without valve means, the conduit contains a bend of an angle greater than the angle of repose of the solids.Type: GrantFiled: May 23, 1990Date of Patent: January 5, 1993Assignee: E. I. Du Pont de Nemours and CompanyInventors: Donald H. Eastham, James W. Reeves
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Patent number: 5176089Abstract: The invention relates to a power plant with combustion of a fuel at a pressure exceeding the atmospheric pressure in a fluidized bed (18) of particulate material, a so-called PFBC power plant. A combustor (12) is enclosed within a pressure vessel (10) and surrounded by compressed combustion air. Ash chambers (44) in the lower part of the combustor (12) are enclosed in one or more spaces (50) with walls (52, 53) which are suitably designed as plane, water-cooled panel walls. The ash chambers (44) are designed with uncooled walls (62). Pressure equalizing openings (64) are provided in the ash chamber walls (62), which openings equalize any pressure differences which may arise between the ash chambers (44) and the surrounding space (50). The walls (52, 53) which form the space surrounding the ash chambers absorb the pressure difference between the ash chambers (44) and the space (32) between the combustor (12) and the pressure vessel (10).Type: GrantFiled: October 10, 1991Date of Patent: January 5, 1993Assignee: ABB Stal ABInventor: Arne Jonsson
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Patent number: 5176513Abstract: A pulse combustor apparatus for burning solid fuel comprises a Rijke-type combustor tube and has a rotating fuel bed for defining a primary combustion zone adjacent the fuel bed. The rotating fuel bed tends to minimize agglomeration of solid fuel and accumulation of ash during combustion by agitating the solid fuel. An inlet conduit is provided for introducing a low nitrogen gaseous fuel to the combustion air upstream of the combustion zone to minimize the formation of NO.sub.x in the primary combustion zone. In other embodiments, inlets are provided downstream of the primary combustion zone for introducing additional air or gaseous, low nitrogen fuel for air staging or reburning to minimize the emission of NO.sub.x. Sorbents, such as limestone, are introduced above the bed to minimize SO.sub.2 emissions.Type: GrantFiled: December 4, 1990Date of Patent: January 5, 1993Assignee: Georgia Tech Research CorporationInventors: Ben T. Zinn, Nehemia Miller