Abstract: A refractory lining in the transition section of a gasifier to the waste heat boiler with claws/brackets for supporting refractory shaped bricks. Each claw is suspended on hooks in a pipe branch and is protected from overheating by cooling tubes. The refractory lining is supported in the tube bundle by brackets, which are arranged one on top of another and are welded to webs tube-web-tube welding of the tube bundle. The lower bracket at the cooling tube bundle and the horizontal tube wall are protected against clogging with slag by a refractory mass with a drip nose. Expansion joints are provided between the shaped brick segments under the brackets, whereas ring-shaped fiberboard segments are inserted above the claw.

Abstract: A wall lining for a furnace (10) includes a refractory layer (14) having a hot face (16) exposed to the interior of the furnace. A plurality of elements of a high thermal conductivity material (18), such as copper wires or rods, extend from the outer shell (12) of the furnace into the refractory lining (14). The elements (18) provide a continuous heat conduction path to the outer shell (12) of the furnace. A cooling jacket (22) removes heat from the outer shell. The elements (18) are dispersed in the refractory lining (14) to provide a substantially uniform temperature across the hot face of the furnace in the vicinity of the elements. The wall lining may be formed by fixing an array of the elements to the inside wall of the outer shell of the furnace and applying a refractory material to the inside wall.

Abstract: A .beta.-alumina electrocast refractory formed of a composition of 91-95 wt. % of Al.sub.2 O.sub.3, 2.0 wt. % or less of K.sub.2 O, 4.0-7.0 wt. % of Na.sub.2 O and K.sub.2 O in total, 0.15-2.0 wt. % of BaO, SrO and CaO in total, and 0.1 wt. % or less of Fe.sub.2 O.sub.3 and TiO.sub.2 in total.

Abstract: A refractory brick that has a rear portion with a geometrical concavity on one side and a corresponding convex projection on the other side, the concavity and projection being matched so that the concavity mates with the corresponding projection of a similar refractory brick when the two are disposed in side-by-side relationship. Extending perpendicular from the base portion is a generally rectangular projection such that when a plurality of bricks are disposed in a side-by-side array, they are locked together by the mating concavities and projections, and the generally rectangular projections extend inwardly to form a thicker lining to withstand the force of a tap stream of molten metal for a longer duration.

Abstract: The present invention relates to specially shaped structural components for use in the construction of furnaces, foundries, and similar applications. In particular, the present invention relates to an improved flue wall in a high temperature furnace. The improved flue wall is constructed of specially shaped bricks to improve the tensile strength of the wall, increase the shear transfer capacity of the wall, and thus improve the flue wall life. The flue wall is constructed of specially designed refractory bricks joined together by air and/or heat-set mortar and arranged in courses, and comprises two parallel face walls parallel to the chambers wherein the carbon blocks are positioned and enclosing a flue chamber, two side walls generally perpendicular to the face walls enclosing the lower portion of the flue chamber, and baffle bricks and tie bricks arranged in a number of noncontinuous columns throughout the flue wall.

Abstract: In the case of a ceramic lining for combustion spaces, comprising at least one wall panel (3) of high temperature resistant structural ceramic with at least one through-opening (6) and comprising one fastening element (4) per opening (6), the fastening element (4) being fastened by its foot in a metallic holding device (5) fastened on the metallic supporting wall (1), and the head of the fastening element (4) resting in the opening (6) of the wall panel (3), and there being an insulating layer (2) arranged between the metallic supporting wall (1) and the ceramic wall panel (3), the fastening element (4) consists of high temperature resistant structural ceramic. The wall panel (3) is drawn-in in the direction of the metallic supporting wall (1) in the region of the opening (6) and the fastening element (4) is resiliently linked to a special holding device (5).

Abstract: A refractory system for a reactor for producing carbon black. The system comprises a plurality of refractory bricks having an elongate axis arranged to provide at least one path through which a gas can flow. The path extends substantially perpendicular to the elongate axis and a plurality of the refractory bricks present a cross-sectional aspect to the gas How which decreases, in the downstream direction, from a maximum aspect to reduce dead regions in gas flow adjacent the refractory bricks.

Abstract: Large size cast monolithic refractory repair modules which may be used to replace existing silica bricks within a coke oven heating wall. The modules are formed from a castable refractory mix having very high dimensional stability over a wide range of temperatures. Each of the modules is a rectangular parallelepiped having one or more vertically extending flues formed therein, one end of a module being adapted to conform to the end shape of the damaged heating wall, the other end of the module being adapted to interfit with existing brickwork. The modules are assembled by initially removing damaged brickwork from the heating wall and then placing in the new modules of this invention which are mortared in place.

Abstract: A refractory tile for a suspended wall of a glass furnace includes upper and lower horizontal faces having respective raised and depressed tongue and groove portions. The tile is adapted to be laid in overlapping or bonded courses such that the tongue and groove portions of a tile overlap and matingly engage the tongue and groove portions of two tiles in a subjacent course of tiles. Each tile also includes vertical side edges having mating ridges and grooves. Each of the tiles further includes a neck portion outwardly extending from a cold face edge thereof. The neck portion defines open spaces between adjacent tiles for insertion of insulation batts therein. The horizontal faces of the tiles also have slots formed therein for engagement with one of the hanger members. The slots have one of a transverse T-portion or a recessed portion formed therein and spaced inwardly from the cold face of the tile which are adapted to engage the hangers.

Abstract: A weldable abrasion resistant ceramic brick is formed with spaced recesses extending angularly into the brick to undercut a surface thereof and interlock with a weldable insert having angularly extending projections mating with and insertable into the recesses. Each recess may be defined by a wall inclined into the undercut for camming an aligned projection into the undercut. The insert and brick may be interlocked and thereafter welded to a substrate, or the insert may first be welded to the substrate and thereafter interlocked with the brick. The invention is particularly useful with comparatively thin abrasion resistant wear plates that heretofore could not be welded satisfactorily to a substrate.

Abstract: A self-positioning refractory structure having a generally cylindrical casing. A plurality of positioning refractories, a plurality of filler refractories and a plurality of wedge refractories are interlocked with respect to each other and positioned to form a structure having a curved cross section within the cylindrical casing. The positioning, filler and wedge refractories are interlocked with respect to each other. The length of each positioning refractory is greater than the length of each filler and wedge refractories thus defining an annular space between the casing wall and the refractories. Each positioning refractory has a cold end in positioning and supporting contact with an inside wall of the casing and a hot end directed toward a center of the self-positioning refractory structure.

Abstract: Brick and tile products are made from a homogeneous mixture of low grade in expensive ceramic microspheres and clay or other binding agent. The microspheres have an axial oxide content under 6 percent by weight and a melting point in excess of the temperature at which brick and tile are fired. The microspheres have random sizes ranging between one third and 200 microns. Brick utilizing the invention is significantly lower in weight and permeability, require much less energy to sinter and less time for firing. Improved thermal and acoustic insulation value is obtained with the invention, and vulnerability to thermal shock is diminished.

Abstract: An undeformed weldable insert is inserted into an undercut recess opening at an inner face of an abrasion resistant ceramic brick and thereafter deformed into the undercut and interlocked with the brick. The insert is then welded to a substrate either by inserting a welding rod through a small guide hole into the recess from the abrasion resisting outer surface of the brick and then into guided welding contact with the substrate through a hole in the insert, or by inserting the welding rod through a hole in the substrate opposite the insert. Alternatively the inner face of the brick is overlaid with a fluid hardenable plastic that fills and interlocks with the undercut recess to provide means for bolting or cementing the brick to a substrate to be protected.

Abstract: Vertical tubes joined to each other by means of welded coupling fins and forming boiler baffles for refuse incinerators are placed between refractory bricks and provided with vertical auxiliary anchoring fins which make an angle of 30.degree. to 60.degree. with the plane of the coupling fins and are interrupted at intervals over vertical sections of the tubes. One portion of the bricks is provided with vertical recesses corresponding to the auxiliary fins over a fraction of their height from the bottom and the other portion of the bricks is provided with vertical recesses up to their full height. The bricks of the first portion are anchored to the top portion of the auxiliary fins and the bricks of the other portion are engaged on these fins above a brick of the first portion.

Abstract: A refractory brick includes at least one insulation insert located on the cold face of the brick. Heat reflective means is provided on the surface of the insert disposed parallel to the cold face of the brick to reduce the amount of heat radiated through the insert.

Abstract: A cyclone furnace for a pulverized fuel boiler comprises a casing enclosing a cage of water tubes and having studs extending inwardly from each of the water tubes. Refractory tiles line the inside of the furnace, each fitted over a stud and secured in place thereby protecting the water tubes from the intense corrosion and abrasion. The furnace has three sections in which the design of the tiles vary. In the neck section the joints of the tiles are straight, in the barrel section they are curved and sympathetic to the gas flow and in the re-entrant throat the joints are shiplapped or rebated. Although the tiles may be generally rectangular in all sections, they are preferably hexagonal in the barrel.

Abstract: A method of building refractory protection walls of furnaces, ovens or combustion chambers, notably but not exclusively for boilers for incinerating garbage and refuse, is proposed for protecting the hearth walls by means of a refractory wall (4) consisting of a plurality of shaped fire-bricks (5) each provided with at least one blind recess (6, 11) disposed at the level of the fixing means of the panel (1) to be protected which consist of fixing studs (7) projecting from the panel surface and adapted to engage the corresponding blind recesses (6, 11) so that each fire-brick (5) is suspended from these studs (7) and self-locked in position by at least the next overlying fire-brick.

Abstract: A furnace water cooled tube wall portion (10) is separated from heated gasses by cast refractory material (12). A metal isolation plate (14) against the tubes (18) separates the tubes from the refractory material (12) and has projecting elongated anchors (30) with shanks (32) attached at spaced locations to mechanically join the refractory material to isolation plate (14). Anchors (30) have conical chamber washers welded to shanks (32) to shield the locations from cast refractory material at the spaced locations. This permits bending of shanks (32) to accommodate thermal expansion force created movement between isolation plate (14) and the refractory material (12).

Abstract: A fluid, especially secondary air, feed nozzle of an incinerator furnace, in accordance with the invention, is made in two complementary recessed parts (11, 12). These parts are molded from refractory material (silicon carbide, for example) and assembled by pressing so as to have an outside shape identical to that of the bricks which constitute the wall of the furnace.

Abstract: A refractory wall for a combustion chamber comprising a plurality of wall portions which include refractory blocks having generally horizontal, front-to-back passageways interspersed with a plurality of portions which include unperforated refractory blocks. Outwardly of each perforated block portion a heat-exchange section is located with the perforated block portion serving to retain heat-exchange elements in that section and to resist their considerable lateral thrust. At the same time the perforated portions are integrated with the non-perforated portions to form a continuous circular wall of superior strength and resistance to elevated temperatures as well as to chemical attack.

Abstract: The invention relates to an air-cooled combustion chamber wall for combustion furnaces. The combustion chamber wall comprises at least one masonry wall with a space in the middle for the passage of cooling air along the side of the wall away from the combustion chamber side. To create a simple, stable and effective structure, the invention proposes that the masonry be made of bricks, whose walls enclose at least one air duct.

Abstract: A vertically suspended refractory curtain wall having two courses of refractory shapes, the refractory shapes having flat exposed faces and an opposite face having a horizontal central recess, the portion of the refractory extending above the recess forming an upper hanger portion and the portion of the refractory extending below the recess forming a lower hanger portion, the lower hanger portions of one horizontal row of first course of refractory shapes fitting within the upper portion of the horizontal recess of an opposing horizontal row of side-by-side refractory shapes forming a second course and suspending that row, the next adjacent lower row of the first course of refractory shapes having their upper hanger portions fitting within the lower portion of the horizontal recess of the same second course refractory shapes and are suspended thereby, and so on, to form a vertically suspended refractory curtain wall.

Abstract: A lining brick for forming a refractory lining includes a hot side surface, a shell side surface opposite the hot side surface, a pair of spaced opposite hearing surfaces, a pair of spaced opposite butt surfaces, and recesses opening onto the shell side surface. The recesses are formed only in the spaced opposite bearing surfaces or in the spaced opposite butt surfaces. Each recess has a first side opening onto the shell side surface and a second side opening onto the respective butt or bearing surface. Each recess is defined by a surface portion having a first end terminating at the shell side surface and a second end terminating at the respective butt or bearing surface. The total area of the first ends of all of the recesses that lie in the plane of the shell side surface is less than the area of the shell side surface.

Abstract: A freely diagonally staggered regenerator lattice structure includes successive courses of rows of rectangular runner bricks and courses of rows of rectangular header bricks. Each header brick has formed in opposite side surfaces thereof recesses extending from a lower surface thereof to an upper surface thereof. The height of each header brick is 55 to 60% of the sum of the height of header brick and the height of a runner brick. The height of each runner brick is 40 to 45% of such sum. The header bricks of upper courses may have end projections which fit into recesses in the runner bricks of the next lower course of runner bricks.

Abstract: A refractory brick panel module and suspended roof construction for high temperature furnaces wherein the panel module has a refractory support frame of at least two substantially parallel support members with at least one end of the support members having extension and retraction means forming an extendable and retractable refractory support frame end portion. The refractory support frame end portion in retracted position allows passage of the refractory support frame between adjacent roof support beams and in extended position provides refractory brick suspension beneath the roof support beams to a proximity to adjacent roof panel modules. The extendable and retractable refractory support frame allows great flexibility in modular suspended roof construction, providing easy repair of either entire modules or replacement of a relatively small number of refractory bricks from the cold side of the furnace roof.

Abstract: An improved lifter for a rotary kiln is made by extending the internal reinforcement all the way to the inner face of the lifter and by locating the junction between the branches and the main stem of the lifter closer to the metal shell of the rotary kiln than is the hot, inner face of the refractory lining adjacent to the lifter.

Abstract: The dimensions of the blocks or bricks are, first, derived from the side lengths a, b of the tiles and, second, from the thickness d of the corner tiles, whereby an amount (a/2)-d, or (b/2)-d is obtained for the wall thickness of the blocks. The two-shell structure as well as the usual staggered arrangement by half the tile length provides a sequence of blocks of the following lengths: (a/2)-d, a/2, a-d, a, (3a/2)-d, 3a/2, 2a-d, 2a, etc. A further sequence of blocks of the following heights is obtained: (b/2)-d, b/2, b-d, b, (3b/2)-d, 3b/2, 2b-d, 2b, etc. Further sequences in respect of height and length are obtained from the two basic sequences, each smallest member being a member of a basic sequence. In a preferred embodiment, the tiles have a square visible face and the thickness a/4. Hence, the blocks have the same wall thickness and the length and heights a/4, a/2, 3a/4, a, 5a/4, 3a/2, 7a/4, 2a, etc.

Abstract: A DC arc furnace hearth directly contacted by the melt is made from partially metal cased bricks which provide metal-to-metal intercontact while exposed portions of the bricks provide brick-to-brick intercontact.

Abstract: A tie back assembly for holding in place loose bricks forming an interior furnace wall is disclosed comprising a hold back plate, an adjustable stud holder assembly attachable at one end to the plate and extending through the furnace wall, and a locking means positioned outside the furnace for securely fixing the plate against the loose bricks.

Abstract: A suspended roof construction for industrial furnaces is disclosed having carrier bricks of generally rectangular configuration with a hanger recess in one side and shoulder means extending from the upper portion of sides adjacent the hanger recess for support of filler bricks. Thus, a single hanger suspends two carrier bricks which in turn support four filler bricks. Such assemblies of bricks may be fabricated into panel units which provide telescoping tubes on at least one end of hanger tubes for suspension of end bricks between adjacent panel modules. The telescoping tubes may be retracted, the panel unit lowered into place between the structural frame of the furnace roof, the telescoping tubes extended and filler bricks hung from cross bars at each end of the panel unit to fill the spaces between adjacent panels.

Abstract: A calcining kiln for burning limestone or similar mineral raw material is formed with a wall structure which is gas-permeable at least in a region adjacent the openings of burners extending to the interior of the kiln with a compressed gaseous medium being supplied through the gas-permeable wall structure toward the interior of the kiln.

Abstract: An end block adapted for use on a kiln car includes a refractory body having a transverse projection at a front end and a transverse recess at a rear end. The recess is dimensioned to receive therewithin a projection on the front end of another block with a loose fit therebetween. A sealing layer of resilient refractory material may be disposed within the recess for contact with the front end projection of another block.

Abstract: In the usual elongated carbon black furnace which is provided at one end with a combustion gas entry section, usually of diameter larger than the remainder of the reactor, in lieu of the usual entry port or ports providing hot combustion gases with which to decompose the make oil or gas to carbon black, there are provided independent, double-entry port or pipes. At each double entry there is an outer port and an inner port or pipe. Usually, the pipe approaches the enlarged section or precombustion chamber somewhat tangentially and at a substantial right angle to the longitudinal axis of the elongated reactor or furnace. Thus, viewing the furnace end-on, the outer port or entry will spew its fluid near and onto the walls of the precombustion chamber while the inner port or entry will deliver its gases to a point nearer the longitudinal axis.

Abstract: Honeycomb muffle in tank furnaces for glass melting, comprising blocks of refractory material, characterized in that at least the crown of each furnace is made of blocks of refractory material, the free surface of which facing inwardly of the furnace is shaped with at least one recess defined by projecting ribs.

Abstract: A steel refining furnace and refractories therefor having improved thermal conductivity may be achieved by the use of refractory bricks containing 31/2 to 51/2% residual carbon and having metal plates and the like associated therewith externally and, in many instances, internally. The cold face of the brick should be protected by a metal shell. Such a brick will have high thermal conductivity to achieve a cooler hot face of the basic oxygen furnace lining whereby to improve and decrease the rate of slag erosion in the furnace and to improve the thermal shock resistance of the refractory lining. An improved furnace is realized by utilizing the novel brick in specific areas thereof such as under the lip ring and in the trunion areas.

Abstract: A free standing thermal enclosure for use as part of an oven, furnace or refrigeration system, including a plurality of adjoining insulating walls and a ceiling spaced inwardly from and supported by an open skeletal framework. The walls and ceiling are formed by interlocking, non-structural pads of a pliant, low density, insulating material that can be made of interlaced ceramic fibers.

Abstract: An end block adapted for use on a kiln car includes a refractory body having a transverse projection at a front end and a transverse recess at a rear end. The recess is dimensioned to receive therewithin a projection on the front end of another block with a loose fit therebetween. A sealing layer of resilient refractory material may be disposed within the recess for contact with the front end projection of another block.