Abstract: A fuel fired appliance exhaust gas parameter sensor for continually detecting gas parameter emissions, such as CO, NOx and O2, may be located above the appliance near the appliance exhaust outlet. The sensor may be located near or under a draft hood located near the exhaust outlet. The sensor remains relatively cool by draft air moving from outside the draft hood and into a chimney, the draft being hastened by the heated, rising chimney gases. A sensor bracket may be attached to the appliance and the sensor to appropriately position the sensor under the draft hood. Alternatively, the sensor may be located on a tube that continually samples combustion exhaust. The tube may be located outside of the draft hood perimeter to maintain a low sensor temperature, while multiple tube coils around the exhaust outlet may be used to further cool the sampled gas.

Abstract: A control for controlling the operation of a fuel-fired heating appliance is provided that include a sensor capable of sensing the presence of carbon monoxide gas and providing an output indicative of the level of carbon monoxide gas. The control further includes a microprocessor that periodically reads the CO sensor output and stores at least one sensor output value in a memory, wherein the microprocessor responsively discontinues the operation of the appliance when the microprocessor detects a sensor output that has increased by more than a predetermined amount over at least one previously stored sensor output value. In one embodiment, the control is preferably configured to periodically read the sensor output value, and responsive discontinue operation of an appliance upon sensing a predetermined increase of at least a 50 percent increase over the previously monitored sensor output value over a period of about 15 to 90 minutes.

Abstract: A system and method is presented for a boiler controller for a boiler system. The boiler controller comprises a sensor monitoring component, operably coupled to a temperature detector operable to measure a temperature of a medium within the boiler, and a pressure detector operable to measure a pressure of the medium. The boiler controller also comprises a burner controller coupled to a burner. The burner controller is operable to control the burner to heat the boiler based upon at least one of the temperature of the medium measured by the temperature detector compared to a range of temperature setpoints, results of an energy efficiency calculation, a presence of the medium, and the pressure of the medium.

Abstract: A water heater is provided with monitor/diagnostic display apparatus that selectively provides a user with visual or other type of indicia of the remaining hot water availability of, the recovery time for, and the overall efficiency of the water heater. The apparatus includes a monitoring unit that may be mounted on the water heater, and a display unit that may be mounted either on the water heater or remotely therefrom.

Abstract: A method for controlling a boiler includes firing a boiler, and monitoring a temperature deviation between a boiler temperature and a heating temperature profile over time. If the temperature deviation exceeds an allowable deviation, the boiler is shut off.

Abstract: A water heater for heating water includes a burner assembly (54) for generating a flow of hot gas. The burner assembly (54) includes a gas burner (52) and means (64) adjustable to determine a heat output of the burner assembly (54). The water heater further includes a heat exchanger assembly (20) for transferring heat from gas to water flowing therein. The heat exchanger assembly (20) has a higher temperature zone (110) and a lower temperature zone (100). The water heater is arranged to convey the flow of hot gas to the higher temperature zone (110) and in turn to the lower temperature zone (100).

Abstract: A combustion apparatus 51 includes a plurality of burners 58, a plurality of fuel supply channels 89, a blower 53, an air supply passage 37, and a pressure regulator 56. The burners 58 are divided into a plurality of burner groups 71. The pressure regulator 56 is branched at a portion located immediately after a gas outlet 31 at downstream of the regulator 56 and connected to the respective fuel supply channels 89, so as to regulate gas supplied at a primary pressure to gas at a secondary pressure in response to a predetermined signal pressure sensed from one selected from a part of the air supply passage 37 and the blower 53 and to discharge the regulated gas through the pressure regulator 56. The fuel supply channels 89 each are configured to perform fuel supply to the respective burner groups 71 and are provided with a switching valve 75 for either shutting off or reducing the fuel supply to at least a part of the burner groups 71.

Abstract: A water heater may be configured to temporarily increase its hot water capacity by heating water to a higher boost temperature. In some instances, the water heater may include a main controller that can accept a boost request from a remote controller, and thus may temporarily provide additional hot water capacity without, for example, requiring a homeowner to go down to the basement, out to the garage, or wherever the water heater happens to be to make manual adjustments to the water heater settings.

Abstract: A water heater is provided that includes a tank for storing water and a combustion chamber in thermal communication with the tank for heating the water. The combustion chamber contains a pilot burner and at least one main burner. The water heater also includes a flue containing a flue damper to control the passage of exhaust gases from said combustion chamber. The water heater further includes an electrical control circuit connected to said flue damper. The electrical control circuit includes a thermal switch positioned proximal to the main burner The thermal switch is configured to prevent the flue damper from closing while the main burner is firing.

Abstract: A water heater is disclosed. The water heater includes a water storage tank and a heat source positioned to heat water within the water storage tank. A heat exchanger is positioned within the bottom end portion of the water storage tank. The heat exchanger is configured to contain a fluid medium for heat exchange with water in the bottom end portion of the water storage tank. A temperature sensor is positioned at an elevation above the heat exchanger for sensing a temperature of water within the tank. A control system is configured to selectively activate the heat source as a function of the water temperature sensed by the temperature sensor. The heat source can be either a heating element positioned within the water storage tank, or a burner positioned to deliver products of combustion into a flue positioned within the tank for heating water within the water storage tank.

Abstract: A system to reduce standby losses in a hot water heater is presented. The system utilizes a safety relay valve between the combination gas controller and the burner. The safety relay valve bypasses gas to a damper actuator valve to position a flapper valve located over the flue pipe. Once the flapper valve has opened to ensure combustion, the gas is allowed to flow back to the safety relay valve. Some of the bypass gas may be diverted to boost the pilot or to supply a booster. The safety relay valve is then opened to allow the gas supply to the burner. Once the burner is turned off by the combination gas controller, the small amount of bypass gas bleeds out of the damper actuator valve to close the flapper valve to reduce standby losses through the flue pipe, and to allow the safety relay valve to close tightly.

Abstract: A control for a water heater is provided that comprises a pressure switch for sensing a predetermined level of airflow sufficient for maintaining proper burner operation, and a temperature sensing means for sensing the temperature of the water in the tank. The control further comprises a processor for controlling the operation of the burner to maintain the water temperature above a predetermined value. When the processor receives a signal from the pressure switch or temperature switch indicating a malfunction, the processor shuts down the burner and subsequently attempts to restart the burner. The processor will lock-out further burner operation after a predetermined number of consecutive shut downs occurs, and will communicate any malfunction information to a remote display device.

Abstract: A fuel-fired water heater has main and pilot burners disposed in its combustion chamber. Illustratively, all of the primary combustion air utilized by the main and pilot burners during firing thereof is supplied thereto via an enclosed path extending to the burners from outside of the combustion chamber. A burner clogging detection system is operative to shut down further combustion, upon sensing a condition of the pilot burner flame indicative of a predetermined degree of pilot burner clogging, prior to the main burner being clogged to an unacceptable degree by particulate matter entrained in incoming combustion air being delivered to the main burner.

Abstract: A method and apparatus for controlling a fuel-fired appliance is provided. The appliance enters a wait state in which burner operation ceases if a sensor indicates the presence of flammable vapors that are above an acceptable and/or safe vapor level. The appliance returns to a run state if the vapor level returns to an acceptable and/or safe vapor level within a period of time, but enters a lockout state if the vapor level does not return to an acceptable and/or safe vapor level within the period of time.

Abstract: A control for controlling the operation of a fuel-fired heating appliance is provided that include a sensor capable of sensing the presence of carbon monoxide gas and providing an output indicative of the level of carbon monoxide gas. The control further includes a microprocessor that periodically reads the CO sensor output and stores at least one sensor output value in a memory, wherein the microprocessor responsively discontinues the operation of the appliance when the microprocessor detects a sensor output that has increased by more than a predetermined amount over at least one previously stored sensor output value. In one embodiment, the control is preferably configured to periodically read the sensor output value, and responsive discontinue operation of an appliance upon sensing a predetermined increase of at least a 50 percent increase over the previously monitored sensor output value over a period of about 15 to 90 minutes.

Abstract: A fuel-fired water heater has a draft inducer fan assembly with a housing having an inlet for receiving hot combustion gases discharged from the water heater, and an outlet for discharging the combustion gases. A normally closed damper member within the housing is openable by fluid pressure force created by operation of a draft inducer fan portion of the assembly. With the damper in its open position the fan exhausts the received combustion gases through a housing outlet. When the damper closes it prevents convective outflow through the housing outlet of flue-heated air. In alternate embodiments of the assembly the fan is operative to also draw in dilution air that cools the fan motor and the discharged combustion gases, with the assembly having an internal configuration preventing convective outflow of flue-heated air through the housing dilution air inlet during standby periods of the water heater.

Abstract: First, an emission amount of nitrogen oxide can be decreased to zero as much as possible and, an emission amount of carbon monoxide is decreased to a permissible range. Second, energy saving by combustion at a low air ratio close to 1.0 is realized. Third, air ratio control is performed stably in a combustion region at a low air ratio.

Abstract: A combustion chamber is disposed below the water container of a water heater and formed at least partially by a shell. A burner disposed within the combustion chamber and a fuel supply line is connected to the burner. A valve associated with the fuel supply line. A combustion chamber sensor is disposed within the combustion chamber and adapted to sense a rise in temperature indicative of an abnormality in the combustion chamber. A circuit connected to the sensor and the valve such that the circuit triggers the valve to shut off fuel to the burner in response to a sensed temperature by the sensor.

Abstract: A thermal cut-off circuit for a gas-fired device and method of operating the circuit. The thermal cut-off circuit includes a thermal cut-off switch and an ambient thermal switch. The thermal cut-off switch is positioned in a combustion chamber and the ambient thermal switch is preferably positioned in a flow of air entering the combustion chamber. The thermal cut-off circuit ensures a gas valve is closed upon detecting a possible incomplete combustion in the combustion chamber.

Abstract: A gas water heater includes a piping disposed in a housing for receiving a fluid to be heated, a gas burner for receiving a gaseous fuel and for generating a heat to heat the fluid flowing through the piping, and a regulating device coupled to the gas burner for adjusting the supplying of the gaseous fuel to the gas burner. A carbon dioxide detector is disposed in the housing for detecting the carbon dioxide or carbon monoxide generated by the gas burner, and a control device is coupled to the carbon dioxide detector for receiving the detected signal from the carbon dioxide detector and for operating the regulating device to adjust the supplying of the gaseous fuel to the gas burner and for allowing the gaseous fuel to be completely burned.

Abstract: A water heater constituting a combined hot water supply system opens, in starting operation in response to an instruction from a connection controller in STEP 1, a water-supply servo valve to an operation start opening As corresponding to a water quantity slightly larger than an ignition water quantity Fi in STEP 2. In STEP 5, the water heater maintains an opening of the water-supply servo valve at the operation start opening As until a detected temperature Th of a hot-water-supply temperature sensor reaches temperature near a target temperature Ta (Ta???Th?Ta+?) and limits a water supply quantity from a water supply pipe to be equal to or smaller than a flow rate corresponding to the operation start opening As.

Abstract: A secondary safety circuit for a gas-fired device and method of operating the circuit. The secondary safety circuit includes a low-voltage direct current power source, a valve, and at least one sensor. The valve can be positioned in a pilot burner gas line. The secondary safety circuit ensures the valve is closed upon detecting an unsafe condition with the sensor.

Abstract: A control for a water heater is provided that comprises a pressure switch for sensing a predetermined level of airflow sufficient for maintaining proper burner operation, and a temperature sensing means for sensing the temperature of the water in the tank. The control further comprises a processor for controlling the operation of the burner to maintain the water temperature above a predetermined value. When the processor receives a signal from the pressure switch indicating an insufficient level of airflow, the processor shuts down the burner and subsequently attempts to restart the burner. The processor will also lock-out further burner operation after a predetermined number of consecutive shut downs occurs before the water is heated to a desired temperature during a single call for heating.

Abstract: A method, and a system using the method, of controlling a heating device. The method includes combusting a mixture of fuel and air in a sealed combustion chamber thereby forming a reaction zone in which the fuel reacts with the air, and also forming outside of the reaction zone an ion zone in which ions are formed as a result of combustion. The method also includes positioning an ion detecting member in the ion zone, and generating an electrical signal at the ion detecting member in response to an ion concentration in the ion zone. The method also includes detecting a direction reversal of the electrical signal at the ion detecting member, and stopping combusting the mixture in response to the reverse of the direction of the electrical signal.

Abstract: A gas-fired water heater is provided with a combustion shutoff system which precludes further combustion within the water heater's combustion chamber in response to a combustion temperature therein reaching a predetermined level correlated to and indicative of a predetermined, undesirably high concentration of carbon monoxide present in the combustion chamber. In various illustrated embodiments thereof, the combustion shutoff system is operative to terminate further combustion air inflow to the combustion chamber, or terminate further fuel flow to the burner portion of the water heater.

Abstract: A gas-fired water heater is provided with a combustion shutoff system which precludes further combustion within the water heater's combustion chamber in response to a combustion temperature therein reaching a predetermined level correlated to and indicative of a predetermined, undesirably high concentration of carbon monoxide present in the combustion chamber. In various illustrated embodiments thereof, the combustion shutoff system is operative to terminate further combustion air inflow to the combustion chamber, or terminate further fuel flow to the burner portion of the water heater.

Abstract: A fuel-fired, power vented water heater has a combustion chamber with an outer wall portion defined by an arrestor plate in which flame quenching air inlet openings are formed. All combustion air entering the combustion chamber must first pass through an air inlet plenum extending outwardly from the arrestor plate and then pass inwardly through the flame quenching openings into the combustion chamber. The air inlet plenum is provided with a normally closed inlet damper which automatically closes during non-firing periods of the water heater to prevent passage of combustion air (and extraneous flammable vapors, if present, adjacent the water heater) into the combustion chamber, and opens during firing periods of the water heater to permit operative combustion air delivery to the combustion chamber.

Abstract: An explosion-proof hot water heater of the type having a gas-fired combustion chamber at a lower end of the inner tank is described. The combustion chamber is an unsealed chamber and has a sealed bottom wall and a fuel burner in the combustion chamber. Combustion air intake ports are provided about the combustion chamber above the sealed bottom wall. A support base supports the sealed bottom wall elevated from a support surface. Air intake openings are provided about the outer skin casing of the hot water tank and spaced a predetermined distance above the sealed bottom wall. Air passages communicate the air intake openings with the combustion air intake ports of the combustion chamber. A gas vapour sensor is secured in relation to the support base below the sealed bottom wall and is adapted to cause the burner to be shut off upon detection of explosive vapours with sufficient time delay before such vapours reach the combustion chamber.

Abstract: A fuel-fired power vented heating appliance, representatively a water heater, has, in its draft structure, a single thermal or other type of cutoff switch which serves the dual function of preventing (1) the creation of an unacceptably high level of carbon monoxide in the combustion chamber of the appliance, and (2) thermal damage to a PVC vent pipe portion of the draft structure. When triggered, the cutoff switch operates to terminate further firing of the appliance. In one illustrative embodiment of the appliance, this is achieved by preventing further combustion air flow to the appliance. In another illustrative embodiment of the appliance, it is achieved by terminating further fuel flow thereto.

Abstract: A hot water tank monitoring system is designed to shut off the water supply to the hot water tank and to shut off either the electrical supply or the gas supply to the heating unit of the hot water tank in response to sensing of malfunction of one or more of a number of different sensed parameters. These parameters include a water leak detector located beneath the water tank, a water level float sensor, a temperature sensor to sense excess temperature, and a pressure sensor located in the line between the pressure relief valve and the blow-out outlet of the water tank. Signals from the various sensors are supplied to a controller, which provides signals to a LED status indicator, and also operates to provide alarm signals through a modem over telephone lines to remote locations and to operate an alarm.

Abstract: A fuel-fired natural draft water heater is provided with a self-powered, low NOx burner system in which a thermoelectric generator is positioned to be heated by the water heater's fuel burner during firing thereof and used to power an auxiliary combustion air fan which operates to supply to the burner system a quantity of combustion air in addition to that normally supplied by the natural draft of the water heater during operation thereof. The burner system is configured in a manner such that the water heater is operative even if either or both of the thermoelectric generator and the auxiliary combustion air fan fail to function.

Abstract: A base for rendering a gas-fired water heater, having a lower combustion chamber, explosion-proof, is described. The base has elevating supports which are provided with securement means in an upper portion thereof for securing same to a bottom end of a gas water heater housing whereby to support the gas water heater elevated from a floor surface. One or more vapour detectors are associated with the base to detect the presence of combustible vapours. The vapour detectors are connected to a switch to shut off a gas burner and pilot in the combustion chamber before the combustible vapours reach the flame of the gas burner and/or pilot through combustion chamber air supply passages in a lower end of the gas water heater housing. The temperature in the chamber is lower than the temperature of ignition of gas vapour.

Abstract: An explosion proof gas-tired water heater is comprised of a housing having a water reservoir provided with a sealed combustion chamber thereunder. A flue pipe is disposed above the combustion chamber and extends through the reservoir. A gas burner and pilot are provided in the combustion chamber. At least one air supply channel is provided to supply fresh air to the combustion chamber. The air supply channel has an intake disposed a predetermined height above the floor to prevent combustible vapors from entering the combustion chamber. Vapor detectors and/or pressure sensors may be provided as added features to detect the presence of combustible vapors as well as the production of harmful carbon monoxide in the combustion chamber and to actuate the gas supply cut-off valve.

Abstract: A flame atmosphere analyzer is described and comprises a tube, in which an air-gas intake and mixing chamber is defined, a gas-supply nozzle, and primary combustion-air supply means opening into the intake chamber, as well as a flame burner comprising at least one flame jet which is in flow communication with the intake and mixing chamber in order to supply an air-gas mixture formed in the chamber. The primary air-supply means comprise at least one duct which has a first end in flow communication with the intake chamber and which is open at the opposite, second end in order to take in primary combustion air in a position remote and at a predetermined distance from the intake chamber in the tube. A water-heating device including the above-mentioned flame atmosphere analyzer is also described.

Abstract: There is provided a water heater unit realizing antifreezing of a water tube and the like of a heat exchanger without providing a backwind stopper on an exhaust tube. The water heater unit comprises a heat exchanger for heating water by a combustion heat of combustion means, water temperature sensors for detecting the temperatures of the water tube connected to the heat exchanger and an air supply fan for supplying air to a combustion chamber in which the combustion means is installed. When temperatures detected by the temperature sensors reach a temperature at which freezing of the heat exchanger is expected, the air supply fan is driven to supply air to the combustion chamber and the air is exhausted toward an exhaust port, thereby effecting heat exchange and antifreezing of the water tube.

Abstract: A water heater is arranged with the hot water storage chamber R1 at the top and the combustion chamber R2 at the bottom within the body 11 which is a container. The combustion chamber R2 is equipped with the air supply inlet 13a, and the flame arrester 27 is provided at the air supply inlet 13a. Within the combustion chamber R2, the main burner 22 and the pilot burner 25 are provided, the changing state of flame of the pilot burner 25 is detected by the thermocouple 26, and a controller 41 closes an electromagnetic valve for opening and closing the main gas passage, stops the combustion of the main burner 22 as well, and rings the alarm 44. In an alternate embodiment, a sensor burner 60 is used as a safety device to detect a state of flame of the sensor burner and to shut off fuel to the main gas burner.

Abstract: A main burner 22, a pilot burner 25, and a lead-in pipe 29 supplying combustion exhaust to the pilot burner 25 are arranged in a combustion chamber R2. A flame arrester 27 with small holes 27a is provided at a bottom plate 13. Furthermore, a primary thermocouple 26 detecting the flame state of the pilot burner 25 and a secondary thermocouple 28 detecting the temperature in the combustion chamber R2 are connected in series but with opposite polarities. When the flame arrester 27 clogs up with fine particles, the pilot burner 25, which sucks in combustion exhaust, performs abnormal combustion before the main burner 22, which is detected by the primary thermocouple 26 and the secondary thermocouple 28, whereupon the combustion with the main burner 22 is stopped. Thus, incomplete combustion due to blocking of the air supply path can be prevented.

Abstract: A power vented, gas fired water heater has a main gas burner disposed within a combustion chamber partially bounded by an arrestor plate having a spaced series of flame quenching combustion air inlet openings therein. To provide for a “soft” ignition of extraneous flammable vapors entering the combustion chamber and to limit the build-up of unignited flammable vapors within the combustion chamber during non-demand periods of the water heater, a non-flame type ignition device is disposed within the combustion chamber and operated at least intermittently during such non-demand periods.

Abstract: Fuel fired power vented and natural draft type water heaters are provided with flammable vapor sensors operative to detect flammable vapors exteriorly adjacent the water heater and responsively preclude fuel flow to the burner portion of the water heater. In each water heater a flow tube is extended between the flammable vapor sensor and the draft structure of the water heater and forms a flow path isolated from the combustion chamber of the water heater. In the event that flammable vapors are present exteriorly adjacent the water heater, the forced or natural draft of the water heater creates a biased flow of flammable vapors which is sequentially drawn across the vapor sensor and through the isolated flow path to the draft structure of the water heater.

Abstract: A fuel-fired heating appliance, representatively a gas-fired water heater, has a combustion chamber in a lower end portion thereof, and fuel burner apparatus having main and pilot burner portions is operatively disposed in the combustion chamber. During operation of the water heater combustion air is supplied to the burner apparatus only via a duct structure having an inlet elevated relative to the floor or other horizontal support surface upon which the water heater rests. A flammable vapor sensor is mounted on the lower end portion of the water heater, externally of the combustion air supply duct structure and at an elevation lower than that of its elevated inlet, and is operatively connected to burner control circuitry which, in turn, is coupled to the burner apparatus. In the event flammable vapors are generated near the floor adjacent the water heater, the vapor sensor operates to detect such vapors and responsively disables the burner apparatus via the control circuitry.

Abstract: The trouble occurring followed by air supply shortage due to the clogging of the flame arrester is prevented.

Abstract: A water heater including a water container; a combustion chamber containing a main burner and a pilot burner positioned to heat water in the water container and having a side wall; a main burner fuel supply line adapted to connect between a fuel control valve and a main burner; a pilot fuel supply line adapted to connect between the fuel control valve and a pilot burner; a heat sensor line connected to a heat sensor and adapted to connect to the fuel control valve and positioned to sense heat from the pilot burner; an igniter line connected to an igniter positioned proximate the pilot burner and connected to an igniter initiator; and a removable plate sealed to the combustion chamber through which the main burner fuel supply line, the pilot fuel supply line, the heat sensor line and the igniter line pass in a sealed condition.

Abstract: A water heater including a water container; a combustion chamber containing a main burner and a pilot burner positioned to heat water in the water container and having a side wall; a main burner fuel supply line adapted to connect between a fuel control valve and a main burner; a pilot fuel supply line adapted to connect between the fuel control valve and a pilot burner; a heat sensor line connected to a heat sensor and adapted to connect to the fuel control valve and positioned to sense heat from the pilot burner; an igniter line connected to an igniter positioned proximate the pilot burner and connected to an igniter initiator; and a removable plate sealed to the combustion chamber through which the main burner fuel supply line, the pilot fuel supply line, the heat sensor line and the igniter line pass in a sealed condition.