Injection Of Fuel Onto Igniter, Deflector, Heater, Or Atomizer Patents (Class 123/298)
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Patent number: 6659070Abstract: A fuel injection system for an internal combustion engine includes a fuel injector which injects fuel into a combustion chamber delimited by a cylinder wall in which a piston is guided, and having a spark plug projecting into the combustion chamber, the fuel injector producing multiple injection jets in the combustion chamber. At least one gap is provided in the injection jets in an area remote from the spark plug.Type: GrantFiled: April 25, 2002Date of Patent: December 9, 2003Assignee: Robert Bosch GmbHInventors: Thomas Sebastian, Gernot Wuerfel
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Patent number: 6651612Abstract: An in-cylinder injection type spark-ignition internal combustion engine includes a spark plug, a fuel injection valve, and a piston having a top face and a cavity formed in a first part of the top face. The cavity is located closer to the fuel injection valve with respect to a center of the piston so as to bring the injected fuel toward the spark plug. A space formed in the cylinder at a top dead center of a compression stroke of the piston includes a first space in which a center of the cavity is located, and a second space. The top face of the piston is designed so as to reduce a volumetric difference between the first space and the second space, thereby preventing generation of a strong air stream flowing between the first space and the second space at around the top dead center.Type: GrantFiled: August 7, 2002Date of Patent: November 25, 2003Assignee: Toyota Jidosha Kabushiki KaishaInventor: Tatsuo Kobayashi
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Patent number: 6651617Abstract: Provided is a method of controlling the timing of ignition of a compression ignition internal combustion engine of a premixed mixture type in which a premixed gas is self-ignited through compression by a piston, the volume of fuel spray impinging upon the inner wall surface of a combustion chamber is continuously or stepwise increased as the engine speed is changed from a low value to a high value, and which can optimumly control the timing of compression ignition in accordance with an operating condition of the engine at a low cost without complicating the apparatus configuration.Type: GrantFiled: August 1, 2002Date of Patent: November 25, 2003Assignee: Hitachi, Ltd.Inventors: Yoshihiro Sukegawa, Shiro Yamaoka, Yusuke Kihara
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Patent number: 6651615Abstract: A direct fuel injection-type spark-ignition internal combustion engine is disclosed. The engine comprises a fuel injector for injecting fuel as a spray in nearly the shape of a fan having a relative small thickness, a spark plug and a cavity formed on the top surface of a piston. The cavity has a long and narrow groove-like shape. The spray is injected by the fuel injector such that the spray is almost parallel with the center axis of the piston, and impinges in the cavity. The spark plug is arranged in the upper portion of the cylinder to face the cavity.Type: GrantFiled: August 1, 2001Date of Patent: November 25, 2003Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hisao Suzuki, Terutoshi Tomoda, Mutsumi Kanda, Toshimi Kashiwagura, Fumito Chiba, Sachio Mori, Satoshi Taniguchi
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Patent number: 6647950Abstract: A direct fuel injection internal combustion engine configured to reduce engine knock during high speed operation of the engine is provided. The engine comprises a cylinder head including a lower surface portion closing an upper end of a cylinder to define a combustion chamber between a piston upper surface and the cylinder head lower surface portion. The lower surface portion has therein an upwardly extending recess. The recess has a lower end which is complementary with the piston surface and an upper end. The lower end of said recess has an area in a plane perpendicular to a longitudinal axis of the cylinder and that area comprises a range from more than 20% to about 65% of the cross-sectional area of the cylinder.Type: GrantFiled: May 2, 2002Date of Patent: November 18, 2003Assignee: Bombardier Motor Corporation AmericaInventors: Todd D. Craft, Erick Lee Gruber
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Patent number: 6644267Abstract: A fuel injection system for internal combustion engines has at least one fuel injector which injects fuel into a combustion chamber with a spark plug projecting into the combustion chamber. The fuel injector has a valve body which has a plurality of injection holes situated on the circumference. The injection holes are designed so that a conical spray jet is produced in the combustion chamber. At least the injection holes situated directly on both sides of the spark plug have an elongated cross section.Type: GrantFiled: June 19, 2002Date of Patent: November 11, 2003Assignee: Robert Bosch GmbHInventor: Gernot Wuerfel
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Patent number: 6640772Abstract: A direct-injection internal-combustion engine comprising at least one cylinder (1) with a cylinder head (2), a piston (5) sliding in the at least one cylinder, a gas intake and exhaust (3, 4), a combustion chamber defined on one side by the upper face (SP) of the piston (5), the face comprising a projection (7) pointing towards cylinder head (2) and arranged at the center of a concave bowl (8). According to the invention, engine comprises at least one injection nozzle (6) for injecting fuel with a nappe angle (a1) less than or equal to 2 Arctg2FCD, where CD is the diameter of cylinder (2) and F the distance between the point of origin of the fuel jets from injection nozzle (6) and the position of the piston corresponding to a crankshaft angle of 50° in relation to the top dead center (TDC).Type: GrantFiled: December 20, 2001Date of Patent: November 4, 2003Assignee: Institut Francais Du PetroleInventors: Bertrand Gatellier, Bruno Walter
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Publication number: 20030192504Abstract: With a cylinder direct injection engine in which fuel is injected directly into combustion chambers and air-fuel mixture is guided by an air flow, it is difficult to secure combustion stability under low engine speed and low load conditions such as during idling. Furthermore, there are needs for improvement of emission characteristics and fuel economy in other operation modes as well. An engine according to the invention injects fuel while dividing the same in plural parts during a compression stroke. The first injection forms a lean air-fuel mixture around an ignition plug, and the second injection makes a flammable air-fuel mixture reach an area around the ignition plug. This ensures efficient stratified combustion and allows improvement in emission and fuel economy performance.Type: ApplicationFiled: April 1, 2003Publication date: October 16, 2003Applicant: Hitachi, Ltd.Inventors: Yoko Nakayama, Toshiharu Nogi, Takuya Shiraishi, Yoshihiro Sukegawa
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Patent number: 6629518Abstract: A direct cylinder injection-type spark ignition internal combustion engine is disclosed. The engine comprises a spark plug, a cavity formed in the top surface of a piston, and a fuel injection valve for injecting fuel into the cavity in nearly the shape of a fan having a relatively small thickness. When the fuel injected in nearly the shape of a fan from the fuel injection valve is considered by being divided into a plurality of fuel segments in a radial direction, a side wall of the cavity has a first fuel deflection passage 82a and a second fuel deflection passage 82b for so deflecting at least two of the plurality of fuel segments as to pass near the spark plug. The side wall of the cavity is at least partly provided with a return portion 83 that protrudes toward the inside of the cavity.Type: GrantFiled: October 11, 2001Date of Patent: October 7, 2003Assignee: Toyota Jidosha Kabushiki KaishaInventors: Toyokazu Baika, Tatsuo Kobayashi, Fumiaki Hattori, Takashi Hashima, Hiroyuki Hokuto, Toshimi Kawashiwagura, Mutsumi Kanda, Hiroya Tanaka, Souichi Matusita, Shizuo Abe, Nobuyuki Muramatsu
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Publication number: 20030172902Abstract: The present invention relates to a direct-injection internal-combustion engine comprising at least a cylinder (10), a cylinder head (12), a piston (22) sliding in this cylinder, intake means (14, 18) for at least one gaseous fluid, a multijet fuel-injection nozzle (24) comprising a fuel jet angle (&bgr;) and a fuel jet nappe angle (a1), and a combustion chamber delimited on one side by the upper face of piston (22), said face comprising a teat (36) pointing towards the cylinder head and arranged in a concave bowl (34).Type: ApplicationFiled: March 12, 2003Publication date: September 18, 2003Inventors: Bertrand Gatellier, Bruno Walter
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Patent number: 6615794Abstract: A direct cylinder injection-type spark ignition internal combustion engine is disclosed. The engine comprises a spark plug, a cavity formed in the top surface of a piston, and a fuel injection valve for injecting fuel into the cavity in nearly the shape of a fan having a relatively small thickness. When the fuel injected in nearly the shape of a fan from the fuel injection valve is considered by being divided into a plurality of fuel segments in a radial direction, a side wall of the cavity has a first fuel deflection passage 82a and a second fuel deflection passage 82b for so deflecting at least two of the plurality of fuel segments as to pass near the spark plug. The side wall of the cavity is at least partly provided with a return portion 83 that protrudes toward the inside of the cavity.Type: GrantFiled: October 30, 2002Date of Patent: September 9, 2003Assignee: Toyota Jidosha Kabushiki KaishaInventors: Toyokazu Baika, Tatsuo Kobayashi, Fumiaki Hattori, Takashi Hashima, Hiroyuki Hokuto, Toshimi Kashiwagura, Mutsumi Kanda, Hiroya Tanaka, Souichi Matsushita, Shizuo Abe, Nobuyuki Muramatsu
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Patent number: 6612282Abstract: A direct-injection spark-ignited engine is provided that includes a combustion chamber formed between a lower surface of a cylinder head and an upper surface of a piston. An intake and an exhaust valve are respectively disposed in an intake port and an exhaust port. These ports are respectively disposed on each side of the cylinder head. A spark plug is disposed in the cylinder head. A fuel injector directly injects fuel into the combustion chamber. A bowl is formed in the upper surface of the piston for generating a turbulent air flow.Type: GrantFiled: September 26, 2002Date of Patent: September 2, 2003Assignee: Hyundai Motor CompanyInventor: Chul-Ho Yu
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Publication number: 20030127069Abstract: A direct fuel injection engine has a fuel injection valve that injects fuel toward a cavity formed in a top of a piston, and a spark plug that ignites the fuel-air mixture resulting from the fuel injection. The direct fuel injection engine is configured to strengthen the penetration of the fuel streams, to improve the directionality of the fuel streams and to form in the cavity an agglomerate fuel-air mixture that is homogeneous and has uniform concentration. The cavity preferably has a bottom surface, a curved surface, and a flat surface. The fuel injection valve has a plurality of injection vents that spray solid-core fuel streams with angles formed between adjacent injection vents that are less than or equal to the spray angle of the fuel stream sprayed from each injection vent. The fuel streams form a combined fuel stream having a hollow circular cone shape.Type: ApplicationFiled: December 26, 2002Publication date: July 10, 2003Applicant: Nissan Motor Co.,LtdInventors: Koji Hiraya, Tomonori Urushihara
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Publication number: 20030127068Abstract: A direct fuel injection engine has a fuel injection valve that injects fuel toward a cavity formed in a top of a piston, and a spark plug that ignites the fuel-air mixture resulting from the fuel injection. The direct fuel injection engine is configured to strengthen the penetration of the fuel streams, to improve the directionality of the fuel streams and to stably form an agglomerate fuel-air mixture close to the spark plug. The cavity preferably has a bottom surface, a curved surface, and a flat surface. In a plan view taken along the center axis of the engine cylinder, cavity C is shaped like an ellipse whose foci are located at the tip of fuel injection valve and the spark discharge gap of spark plug, respectively. The fuel injection valve has a plurality of injection vents that spray solid-core fuel streams.Type: ApplicationFiled: December 26, 2002Publication date: July 10, 2003Applicant: Nissan Motor Co., Ltd.Inventors: Koji Hiraya, Tomonori Urushihara
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Patent number: 6571764Abstract: In a direct injection internal combustion engine having per cylinder at least two intake valves 1 mounted side by side, at least one exhaust valve 2, a more or less coaxial ignition device 3, an injection valve 4, and a piston 5 with combustion chamber trough 6, the injection valve 4 being mounted on the intake side, improved mixture preparation and combustion characterized by low fuel consumption and low exhaust emissions are achieved by mounting,the center of the combustion chamber trough 6 in the piston 5 noticeably displaced relative to the axis of the cylinder in the direction of at least one exhaust valve 2, and are achieved in that the boundary wall 7 of the combustion chamber trough 6 extends in projection along the axis of the cylinder between the ignition device 3 and injection valve 4.Type: GrantFiled: June 2, 2001Date of Patent: June 3, 2003Assignee: Audi AGInventors: Alfred Ottowitz, Rainer Wurms, Ralf Budack, Thomas Rieger, Murat Serifsoy
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Publication number: 20030089331Abstract: A fuel injector (6) and spark plug (7) are arranged in a combustion chamber (5) of an internal combustion engine. By forming by stratification a self-ignitable preliminary air-fuel mixture in the combustion chamber (5), a spatial distribution is given to the density of the preliminary air-fuel mixture in the combustion chamber (5). Part of the preliminary air-fuel mixture formed in the combustion chamber (5) is ignited by the spark plug (7) to cause combustion by flame propagation, then the remaining preliminary air-fuel mixture is successively made to self-ignite and burn with a time lag. The ignition timing is set so that the ratio of the preliminary air-fuel mixture made to burn by self-ignition becomes more than a predetermined lower limit and less than a knocking generation limit.Type: ApplicationFiled: October 3, 2002Publication date: May 15, 2003Inventors: Takanori Ueda, Takeshi Okumura, Shigeo Furuno, Satoshi Iguchi, Kazuhiro Akihama, Masahiro Taki, Satoshi Yamazaki
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Publication number: 20030051702Abstract: A direct cylinder injection-type spark ignition internal combustion engine is disclosed. The engine comprises a spark plug, a cavity formed in the top surface of a piston, and a fuel injection valve for injecting fuel into the cavity in nearly the shape of a fan having a relatively small thickness. When the fuel injected in nearly the shape of a fan from the fuel injection valve is considered by being divided into a plurality of fuel segments in a radial direction, a side wall of the cavity has a first fuel deflection passage 82a and a second fuel deflection passage 82b for so deflecting at least two of the plurality of fuel segments as to pass near the spark plug. The side wall of the cavity is at least partly provided with a return portion 83 that protrudes toward the inside of the cavity.Type: ApplicationFiled: October 30, 2002Publication date: March 20, 2003Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Toyokazu Baika, Tatsuo Kobayashi, Fumiaki Hattori, Takashi Hashima, Hiroyuki Hokuto, Toshimi Kashiwagura, Mutsumi Kanda, Hiroya Tanaka, Souichi Matsushita, Shizuo Abe, Nobuyuki Muramatsu
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Patent number: 6532933Abstract: The invention includes a combustion chamber and an injection strategy for a direct fuel injected internal combustion engine. The combustion chamber is formed with a substantially flat surface to provide a large surface area on which fuel can collect and evaporated. At high loads, fuel is injected into the combustion in two stages. The first stage starts before top-dead center and stops before a prohibited range where smoke is produced. The second stage starts after the prohibited range and stops approximately when the intake valve is at its maximum lift.Type: GrantFiled: March 15, 2000Date of Patent: March 18, 2003Assignee: Yamaha Hatsudoki Kabushiki KaishaInventors: Daijirou Tanaka, Uichitake Uchiyama
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Patent number: 6532932Abstract: An internal combustion engine that utilizes a control system for improving operation of the engine under a variety of conditions. The control system includes a sensor that directly senses a combustion condition. The output of the sensor is utilized in adjusting the air-fuel mixture delivered to each cylinder to optimize engine operation.Type: GrantFiled: November 28, 2000Date of Patent: March 18, 2003Assignee: Bombardier Motor Corporation of AmericaInventor: Sebastian Strauss
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Patent number: 6526938Abstract: A system and method for facilitating cold starting of a direct injected, two-stroke engine. The engine utilizes a fuel injection system that is controlled to inject a fuel into a combustion chamber just before the piston reaches top dead center, at least during cold starting. This permits better atomization of a variety of fuels to promote dependable cold starting of the engine even when combusting a fuel type such as kerosene.Type: GrantFiled: November 28, 2000Date of Patent: March 4, 2003Assignee: Bombardier Motor Corporation of AmericanInventors: Phillip J. Bylsma, Todd D. Craft, Paul Tat-Keung Ng, Karl J. Grajkowski, Peter E. Lucier
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Publication number: 20030037760Abstract: An in-cylinder injection type spark-ignition internal combustion engine includes a spark plug, a fuel injection valve, and a piston having a top face and a cavity formed in a first part of the top face. The cavity is located closer to the fuel injection valve with respect to a center of the piston so as to bring the injected fuel toward the spark plug. A space formed in the cylinder at a top dead center of a compression stroke of the piston includes a first space in which a center of the cavity is located, and a second space. The first space is located on one side of a plane that passes through a center axis of the spark plug in parallel with a center axis of the cylinder and is perpendicular to a radial direction in which the center of the cavity deviates from the center of the piston. The second space is located on the other side of the plane.Type: ApplicationFiled: August 7, 2002Publication date: February 27, 2003Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Tatsuo Kobayashi
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Patent number: 6520144Abstract: There is provided a cylinder injection type internal combustion engine capable of performing stratified charge operation at the time of a vehicle speed of 120 km/h and/or an engine rotational speed of 3200 rpm to enhance the fuel efficiency and/or to observe the emission regulations. In the internal combustion engine, a stratum of air and/or air flow is formed between a fuel spray injected from an injection valve and the top face of a piston and/or the wall surface of a combustion chamber, and a face shape contrived to guide the air flow is formed on the top face of the piston. Also, the stratified charge operation can be performed even at the time of cold start or cranking.Type: GrantFiled: April 19, 2001Date of Patent: February 18, 2003Assignee: Hitachi, Ltd.Inventors: Takuya Shiraishi, Toshiharu Nogi, Minoru Ohsuga, Yoko Nakayama, Noboru Tokuyasu
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Patent number: 6513486Abstract: A method for mixture formation in an internal combustion engine with direct gasoline injection, and an internal combustion engine with direct gasoline injection, are proposed in which the fuel is sprayed at the piston bottom in a thin coherent stream, deflected there, and then atomized.Type: GrantFiled: June 4, 2001Date of Patent: February 4, 2003Assignee: Robert Bosch GmbHInventors: Wolfgang Samenfink, Rainer Ortmann
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Patent number: 6508226Abstract: An improved combustion chamber configuration for a direct injected internal combustion engine. The cylinder head recess and piston head are configured so as to provide a small clearance volume and accordingly high compression ratios while the shape of the piston head and the arrangement of the cylinder head recess permits a portion of the injected fuel to be directed toward the exhaust valves to cool them and reduce smoke and increase fuel efficiency.Type: GrantFiled: September 21, 2001Date of Patent: January 21, 2003Assignee: Yamaha Hatsudoki Kabushiki KaishaInventors: Daijirou Tanaka, Shinichi Kurosawa
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Patent number: 6499457Abstract: A number of combustion chamber configurations for direct injected engines wherein the fuel injectors inject at least two fuel patches in circumferentially spaced locations. This fuel is injected into a cavity arrangement formed in the head of the piston, which directs the fuel upwardly toward a pair of circumferentially spaced spark plugs so as to insure complete combustion within the combustion chamber. Embodiments having single and paired cavities in the piston head are disclosed.Type: GrantFiled: November 26, 2001Date of Patent: December 31, 2002Assignee: Yamaha Hatsudoki Kabushiki KaishaInventors: Yuichi Suzuki, Uichitake Uchiyama
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Publication number: 20020195080Abstract: A direct fuel injection internal combustion engine configured to reduce engine knock during high speed operation of the engine is provided. The engine comprises a cylinder head including a lower surface portion closing an upper end of a cylinder to define a combustion chamber between a piston upper surface and the cylinder head lower surface portion. The lower surface portion has therein an upwardly extending recess. The recess has a lower end which is complementary with the piston surface and an upper end. The lower end of said recess has an area in a plane perpendicular to a longitudinal axis of the cylinder and that area comprises a range from more than 20% to about 65% of the cross-sectional area of the cylinder.Type: ApplicationFiled: May 2, 2002Publication date: December 26, 2002Inventors: Todd D. Craft, Erick Lee Gruber
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Publication number: 20020179040Abstract: Catalyst structure, engine, and fuel injection system are disclosed, in which a catalyst structure is positioned between a fuel injector and a combustion chamber in which most or all combustion occurs. The catalyst structure typically promotes some combustion of the fuel, reforming of fuel to generate hydrogen and other reduced species of fuel molecules, or both. The catalyst structure may instead or additionally promote evaporation of fuel droplets. Benefits include reduced emissions of pollutants.Type: ApplicationFiled: January 8, 2002Publication date: December 5, 2002Inventor: Ralph Dalla Betta
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Publication number: 20020179039Abstract: A fuel injection system for internal combustion engines has at least one fuel injector (4) which injects fuel into a combustion chamber (7) with a spark plug (3) projecting into the combustion chamber (7). The fuel injector (4) has a valve body (10) which has a plurality of injection holes (11, 11d) situated on the circumference. The injection holes (11, 11d) are designed so that a conical spray jet (5) is produced in the combustion chamber (7). At least the injection holes (11d) situated directly on both sides of the spark plug (3) have an elongated cross section.Type: ApplicationFiled: June 19, 2002Publication date: December 5, 2002Inventor: Gernot Wuerfel
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Patent number: 6484688Abstract: An internal combustion engine that utilizes a control system for improving operation of the engine under a variety of conditions. The control system includes a sensor that directly senses a combustion condition in a cylinder. The output of the sensor is utilized in adjusting the air-fuel mixture delivered to other, non-sensed cylinders to optimize engine operation.Type: GrantFiled: November 28, 2000Date of Patent: November 26, 2002Assignee: Bombardier Motor Corporation of AmericaInventor: Sebastian Strauss
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Publication number: 20020144671Abstract: There is provided a cylinder injection type internal combustion engine capable of performing stratified charge operation at the time of a vehicle speed of 120 km/h and/or an engine rotational speed of 3200 rpm to enhance the fuel efficiency and/or to observe the emission regulations. In the internal combustion engine, a stratum of air and/or air flow is formed between a fuel spray injected from an injection valve and the top face of a piston and/or the wall surface of a combustion chamber, and a face shape contrived to guide the air flow is formed on the top face of the piston.Type: ApplicationFiled: May 31, 2002Publication date: October 10, 2002Applicant: Hitachi, Ltd.Inventors: Takuya Shiraishi, Toshiharu Nogi, Minoru Ohsuga, Yoko Nakayama, Noboru Tokuyasu
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Patent number: 6460509Abstract: A direct-fuel-injection-type spark-ignition internal combustion engine is disclosed. The engine comprises a spark plug, a cavity formed on the top surface of the piston, and a fuel injection valve for injecting fuel into the cavity in nearly the shape of a fan having a relative small thickness. In the engine, the side wall of the cavity facing the fuel injection valve, for leading the fuel to the vicinity of the spark plug, has a horizontal sectional shape consisting of a part of an ellipse shape of which two foci are at a position of the injection hole of the fuel injection valve and a position near to the spark plug in plan view, and the side wall has a deflecting portion to deflect the fuel toward the inside of the cavity.Type: GrantFiled: February 1, 2000Date of Patent: October 8, 2002Assignee: Toyota Jidosha Kabushiki KaishaInventors: Nobuyuki Muramatsu, Yasuhito Tsutsumi, Tatsuo Kobayashi, Toyokazu Baika, Souichi Matusita, Shizuo Abe, Takashi Hashima, Koukichi Fujimori
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Patent number: 6453872Abstract: At an outlet portion of an injection hole (8) of a fuel injection valve (1), through removal of a part (A1, 7B) of a wall forming the injection hole (8), a restriction to a spray flow is eliminated, thereby, a deflection of the spray occurs in which the spray is rich at the side where this restriction is released and is lean at the side that is restricted. Thus, the ignition property of an internal combustion engine is improved, and an optimum spray is realized which reduces the amount of unburnt gas components being exhausted.Type: GrantFiled: March 17, 2000Date of Patent: September 24, 2002Assignee: Hitachi, Ltd.Inventors: Ayumu Miyajima, Yoshio Okamoto, Yuzo Kadomukai, Shigenori Togashi, Kiyoshi Amo, Makoto Yamakado, Tohru Ishikawa, Hiromasa Kubo, Hiroshi Fujii
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Publication number: 20020117146Abstract: A direct-injection internal-combustion engine comprising at least one cylinder (1) with a cylinder head (2), a piston (5) sliding in the at least one cylinder, a gas intake and exhaust (3, 4), a combustion chamber defined on one side by the upper face (SP) of the piston (5), the face comprising a projection (7) pointing towards cylinder head (2) and arranged at the center of a concave bowl (8). According to the invention, engine comprises at least one injection nozzle (6) for injecting fuel with a nappe angle (a1) less than or equal to 2Arctg2FCD, where CD is the diameter of cylinder (2) and F the distance between the point of origin of the fuel jets from injection nozzle (6) and the position of the piston corresponding to a crankshaft angle of 50° in relation to the top dead center (TDC).Type: ApplicationFiled: December 20, 2001Publication date: August 29, 2002Inventors: Bertrand Gatellier, Bruno Walter
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Patent number: 6435159Abstract: A direct fuel injection internal combustion engine configured to reduce engine knock during high speed operation of the engine is provided. The engine comprises a cylinder head including a lower surface portion closing an upper end of a cylinder to define a combustion chamber between a piston upper surface and the cylinder head lower surface portion. The lower surface portion has therein an upwardly extending recess. The recess has a lower end which is complementary with the piston surface and an upper end. The lower end of said recess has an area in a plane perpendicular to a longitudinal axis of the cylinder and that area comprises a range from more than 20% to about 65% of the cross-sectional area of the cylinder.Type: GrantFiled: May 10, 2000Date of Patent: August 20, 2002Assignee: Bombardier Motor Corporation of AmericaInventors: Todd D. Craft, Erick Lee Gruber
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Patent number: 6422198Abstract: A pressure atomizer includes a silicon plate having a top surface and a bottom surface. A portion of the top surface defines a turbulent chamber. The turbulent chamber is peripherally bounded by the top surface of the plate. The turbulent chamber is recessed a predetermined depth relative to the top surface. The silicon plate further defines at least one flow orifice. Each flow orifice extends from the bottom surface of the silicon plate to intersect with and open into the turbulent chamber. Each flow orifice is in fluid communication with the turbulent chamber.Type: GrantFiled: September 19, 2000Date of Patent: July 23, 2002Assignee: Delphi Technologies, Inc.Inventors: Paul G. VanBrocklin, Gail E. Geiger, Donald James Moran, Stephane Fournier
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Publication number: 20020073956Abstract: A number of combustion chamber configurations for direct injected engines wherein the fuel injectors inject at least two fuel patches in circumferentially spaced locations. This fuel is injected into a cavity arrangement formed in the head of the piston, which directs the fuel upwardly toward a pair of circumferentially spaced spark plugs so as to insure complete combustion within the combustion chamber. Embodiments having single and paired cavities in the piston head are disclosed.Type: ApplicationFiled: November 26, 2001Publication date: June 20, 2002Inventors: Yuichi Suzuki, Uichitake Uchiyama
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Patent number: 6390059Abstract: There is provided a cylinder injection type internal combustion engine capable of performing stratified charge operation at the time of a vehicle speed of 120 km/h and/or an engine rotational speed of 3200 rpm to enhance the fuel efficiency and/or to observe the emission regulations. In the internal combustion engine, a stratum of air and/or air flow is formed between a fuel spray injected from an injection valve and the top face of a piston and/or the wall surface of a combustion chamber, and a face shape contrived to guide the air flow is formed on the top face of the piston. Also, the stratified charge operation can be performed even at the time of cold start or cranking.Type: GrantFiled: February 22, 2000Date of Patent: May 21, 2002Assignee: Hitachi, Ltd.Inventors: Takuya Shiraishi, Toshiharu Nogi, Minoru Ohsuga, Yoko Nakayama, Noboru Tokuyasu
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Patent number: 6386175Abstract: A stratified charge is formed in an engine by injecting fuel at an impingement surface adjacent an outlet of the injector. The injected fuel thereby forms a cloud shallowly penetrating the combustion chamber so as to float therein to reduce wall-wetting and subsequent soot formation. A substantially flat top piston urges the cloud upwardly during a compression stroke of the engine. The cloud remains substantially unmixed with the inducted air, thereby producing the stratified charge. The continued motion of the piston causes the cloud to move toward the spark plug for ignition.Type: GrantFiled: March 5, 1999Date of Patent: May 14, 2002Assignee: Ford Global Technologies, Inc.Inventor: Jialin Yang
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Patent number: 6382176Abstract: A method of controlling fuel injection flow in a cylinder of an internal combustion engine. A piston head of the engine is provided with a combined flow redirector and holding bowl recess extending into a top side of the piston head. A fuel injection port is provided in the cylinder in a bottom portion of a combustion chamber of the cylinder located above the top side of the piston head when the piston is at a bottom dead center position. Fuel is injected from the injection port into the recess. The step of injecting comprises injecting the fuel at a first velocity when the engine is operating at a first speed, and injecting the fuel at a second faster velocity when the engine is operating at a second faster speed.Type: GrantFiled: June 7, 2000Date of Patent: May 7, 2002Assignee: Design & Manufacturing Solutions, Inc.Inventor: William T. Cobb, Jr.
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Publication number: 20020050266Abstract: In an internal combustion engine, an amount of spray attaching onto an inner wall surface of an intake pipe is reduced by forming two-directional spray of highly atomized fuel. The highly atomized two-directional spray can be obtained by a spray forming means which is constructed by piling a fuel in-plate 13 forming fuel passages, a swirl plate 14 forming fuel passage for adding swirl forces to the fuel, and an injection plate 15 for determining injection directions of the fuel. Further, penetrations of the sprays injected toward two directions are made different from each other.Type: ApplicationFiled: August 31, 2001Publication date: May 2, 2002Inventors: Yoshio Okamoto, Yuzo Kadomukai, Motoyuki Abe, Ayumu Miyajima, Masami Nagano
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Patent number: 6378490Abstract: The invention relates to an internal combustion engine with direct fuel injection comprising at least two adjacent inlet valves (1) per cylinder, a number of outlet valves (2), an essentially coaxial spark plug (3), an injection valve (4) and a piston (5,5′). The aim of the inventive engine is to provide an improved mixture preparation which is characterized by low fuel consumption and low exhaust emissions. To this end, the injection valve (4) is arranged between two of the adjacent inlet valves (1) and the section of the cylinder wall adjacent to said inlet valves (1). in addition, the piston (5,5′) has a longitudinally extended combustion chamber cavity (6), whereby the combustion chamber cavity (6) essentially extends along the front surface of the piston (5,5′) in the direction of the vertical projection of an injection stream (E) exiting from the injection valve (4). Said cavity also comprises a step (7) which essentially runs in a transversal direction.Type: GrantFiled: August 16, 2000Date of Patent: April 30, 2002Assignee: Audi AGInventors: Alfred Ottowitz, Thomas Rieger, Dietmar Wermuth, Thomas Schladt, Murat Serifsoy, Rainer Wurms, Georg Faltermeier, Ralf Budack
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Patent number: 6378486Abstract: The invention relates to a four stroke internal combustion engine with applied ignition, wherein fuel is directly injected into a combustion chamber by means of an injector. Said engine comprises at least one admission channel with an admission valve and at least one exhaust channel with an exhaust valve, the admission valve and the exhaust valve being placed on opposite sides of the combustion chamber and the injector being placed on the admission valve side. Said engine also comprises a cavity formed in a piston top. A piston exhibits a central longitudinal axis extending in the direction of displacement of said piston.Type: GrantFiled: March 1, 2001Date of Patent: April 30, 2002Assignee: Volkswagen AGInventors: Leo Spiegel, Oliver Fladung, Michael Lindlau, Eduard Lippert, Bernd Stiebels, Jörg Theobald
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Publication number: 20020043240Abstract: A method for mixture formation in an internal combustion engine with direct gasoline injection, and an internal combustion engine with direct gasoline injection, are proposed in which the fuel is sprayed at the piston bottom in a thin coherent stream, deflected there, and then atomized.Type: ApplicationFiled: June 4, 2001Publication date: April 18, 2002Applicant: Robert Bosch GmbHInventors: Wolfgang Samenfink, Rainer Ortmann
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Publication number: 20020035984Abstract: A catalyzer for a Diesel engine , where the catalyzer is located inside the combustion chamber, the pre-combustion chamber, the injector or the pre-heater. In one embodiment, the interior of the pre-combustion or combustion chamber is coated with a ceramic layer and submerged in an aluminum hydroxide and zirconium suspension. A coating of catalytic metals, such as rhodium, platinum, palladium, copper, silver aluminum, manganese and zinc, is then applied to the ceramic base inside the chamber. In another embodiment, the coating is applied by replacing the ceramic base by a bath of catalytic metals.Type: ApplicationFiled: March 5, 2001Publication date: March 28, 2002Inventors: Juan Ignacio Brardinelli, Carlos Haroldo Cabeiro, Sergio Luis Laurella, Fernando Yaninello
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Patent number: 6360715Abstract: A combustion system for engines having at least one cylinder (10). The system may e.g. consist of an exhaust duct, an intake duct (20a), a cylinder chamber (30), a fuel injector for injecting fuel into the cylinder chamber (30), a piston (40) performing a reciprocating motion in the cylinder chamber (30), and a valve (70) for intake and one for exhaust. The intake duct (20a) is connected to the cylinder chamber (30) and said intake valve (70) is operative to open and close, respectively, the connection between the intake duct (20a) and the cylinder chamber (30). The crown (60) of the piston (40) is provided with a cavity (50), shaped so as to enhance the generation of tumbling inside the cylinder chamber (30) during the intake stroke and to contribute to the breakdown during the compression stroke inside the cylinder chamber (30).Type: GrantFiled: May 25, 2000Date of Patent: March 26, 2002Assignee: Volvo Car CorporationInventors: Stefan Strömberg, Jonny Nisbet, Magnus Gustavsson
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Publication number: 20020029758Abstract: A direct cylinder injection-type spark ignition internal combustion engine is disclosed. The engine comprises a spark plug, a cavity formed in the top surface of a piston, and a fuel injection valve for injecting fuel into the cavity in nearly the shape of a fan having a relatively small thickness. When the fuel injected in nearly the shape of a fan from the fuel injection valve is considered by being divided into a plurality of fuel segments in a radial direction, a side wall of the cavity has a first fuel deflection passage 82a and a second fuel deflection passage 82b for so deflecting at least two of the plurality of fuel segments as to pass near the spark plug. The side wall of the cavity is at least partly provided with a return portion 83 that protrudes toward the inside of the cavity.Type: ApplicationFiled: October 11, 2001Publication date: March 14, 2002Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Toyokazu Baika, Tatsuo Kobayashi, Fumiaki Hattori, Takashi Hashima, Hiroyuki Hokuto, Toshimi Kashiwagura, Mutsumi Kanda, Hiroya Tanaka, Souichi Matusita, Shizuo Abe, Nobuyuki Muramatsu
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Patent number: 6336437Abstract: A direct cylinder injection-type spark ignition internal combustion engine is disclosed. The engine comprises a spark plug, a cavity formed in the top surface of a piston, and a fuel injection valve for injecting fuel into the cavity in nearly the shape of a fan having a relatively small thickness. When the fuel injected in nearly the shape of a fan from the fuel injection valve is considered by being divided into a plurality of fuel segments in a radial direction, a side wall of the cavity has a first fuel deflection passage 82a and a second fuel deflection passage 82b for so deflecting at least two of the plurality of fuel segments as to pass near the spark plug. The side wall of the cavity is at least partly provided with a return portion 83 that protrudes toward the inside of the cavity.Type: GrantFiled: July 7, 1999Date of Patent: January 8, 2002Assignee: Toyota Jidosha Kabushiki KaishaInventors: Toyokazu Baika, Tatsuo Kobayashi, Fumiaki Hattori, Takashi Hashima, Hiroyuki Hokuto, Toshimi Kashiwagura, Mutsumi Kanda, Hiroya Tanaka, Souichi Matusita, Shizuo Abe, Nobuyuki Muramatsu
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Patent number: 6334426Abstract: A direct fuel injection-type spark-ignition internal combustion engine is disclosed. The engine comprises a spark plug, a cavity formed on the top surface of the piston, and a fuel injection valve for injecting fuel into the cavity in nearly the flat fan shape having a relatively small thickness. An opposing side wall of the cavity opposite to the fuel injection valve, for leading the fuel to the vicinity of the spark plug, has an arcuate portion having a plurality of arcuate shapes in a plan view. The radius of arcuate shape at the both side parts of the arcuate portion in a plan view is smaller than the radius of arcuate shape at the center part of the arcuate portion in a plan view. The opposing side wall has a deflecting portion to deflect the fuel toward the inside of the cavity.Type: GrantFiled: March 13, 2000Date of Patent: January 1, 2002Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kouichi Sasaki, Shizuo Abe, Fumikazu Satou, Sigemitu Iisaka, Makoto Koike, Yoshihiro Nomura
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Patent number: 6334427Abstract: A combustion chamber is formed using a flat piston having a low cooling loss and therein a forward tumble is generated. A fuel spray is formed by a provision of a splitter which is provided to make off-set from a center of an injection port at a tip end of a tumble atomization system fuel injector. The fuel spray is divided into a fuel spray having a strong penetration force and a fuel spray having a small penetration force. The fuel spray having the strong penetration force is injected in a vicinity of an ignition plug. Accordingly, a fuel adhesion to the piston can be reduced and further a reduction of a discharge HC and a fuel consumption can be improved.Type: GrantFiled: October 1, 1999Date of Patent: January 1, 2002Assignee: Hitachi, Ltd.Inventors: Yoko Nakayama, Minoru Ohsuga, Toshiharu Nogi, Takuya Shiraishi, Noboru Tokuyasu, Yoshihiro Sukegawa, Yusuke Kihara
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Publication number: 20010042536Abstract: A control system is described for optimizing the reduction of nitrogen oxides in exhaust gas produced by an internal combustion engine, especially those internal combustion engines that employ a lean air-fuel ratio. The control system employs a temperature control assembly that is capable of selectively heating the exhaust gas prior to introduction into the NOx catalyst system, thus rapidly bringing the temperature of the NOx catalyst system up to operating temperature.Type: ApplicationFiled: October 22, 1998Publication date: November 22, 2001Inventor: MARK BORLAND