Intercooler Patents (Class 123/563)
  • Patent number: 7971576
    Abstract: The invention relates to a method for operating an internal combustion engine, wherein exhaust gas produced by the internal combustion engine is returned to the internal combustion engine via an exhaust gas recirculation device, which comprises at least two cooling units with each of which a bypass is associated, the exhaust gas being cooled in the exhaust gas recirculation device as a function of the load state of the internal combustion engine, and wherein fresh air is fed to the internal combustion engine via a charge-air feed device, which comprises at least one cooling unit and at least one bypass connected in parallel to the cooling unit, the fresh air being supplied via the cooling unit and/or the bypass as a function of the load state. The invention also relates to an internal combustion engine comprising an exhaust gas recirculation device and a charge-air feed device.
    Type: Grant
    Filed: December 6, 2007
    Date of Patent: July 5, 2011
    Assignee: Audi AG
    Inventors: Thomas Reuss, Axel Macher, Martin Gruber
  • Publication number: 20110155112
    Abstract: The invention relates to a method for operating an internal combustion engine, wherein air is inducted and then compressed, before introduction into a combustion chamber of the internal combustion engine, the air humidity of the inducted air is determined and temperature of the compressed air introduced into the combustion chamber is altered depending on the air humidity of the inducted air.
    Type: Application
    Filed: March 7, 2011
    Publication date: June 30, 2011
    Inventors: Stefan SCHIESTL, Thomas Weitzer
  • Patent number: 7958854
    Abstract: A cooling system is provided having a first heat exchanger configured to remove heat from at least a portion of a first fluid and a second heat exchanger configured to remove heat from a portion of a second fluid. The second heat exchanger is located downstream of the first heat exchanger relative to the flow of air passing through the first heat exchanger so that a substantial portion of the air passing through the first heat exchanger also passes through the second heat exchanger. The cooling system also has a valve located to regulate the flow of the second fluid through the second heat exchanger. The cooling system further has a controller configured to actuate the valve to restrict the flow of the second fluid through the second heat exchanger when the first heat exchanger is removing heat from the first fluid.
    Type: Grant
    Filed: May 9, 2008
    Date of Patent: June 14, 2011
    Assignee: Caterpillar Inc.
    Inventors: Mustafa Al-Shawaf, Rishabh Sinha
  • Patent number: 7958871
    Abstract: The invention relates to a combustion air supply arrangement, including an air intake duct of an internal combustion engine, and a compressor arranged in the air intake duct, and a first throttle located downstream the compressor and upstream the internal combustion engine and arranged to change the flow area of the air intake duct between the compressor and the internal combustion engine, the same furthermore including a second throttle, which is located upstream the compressor and which is arranged to change the flow area of the air intake duct upstream the compressor. Furthermore, the compressor is a centrifugal compressor, the rotational speed of which is directly dependent on the rotational speed of the internal combustion engine, and that the combustion air supply arrangement is arranged in such a way that the sucked-in air is compressed once between the second throttle and the internal combustion engine.
    Type: Grant
    Filed: December 2, 2005
    Date of Patent: June 14, 2011
    Assignee: Koenigsegg Automotive AB
    Inventor: Christian V. Koenigsegg
  • Publication number: 20110100339
    Abstract: The invention relates to an internal combustion engine having a turbocompound system. The turbocompound system encompasses an exhaust-gas turbocharger, a turbo intercooler, and a power turbine. The power turbine is connectable, via a transmission with clutch, to the crankshaft of the internal combustion engine. A connectable compressor, which is couplable either to the power turbine or to the internal combustion engine, is received in a multiple-flow intake pipe.
    Type: Application
    Filed: December 13, 2005
    Publication date: May 5, 2011
    Inventors: Klaus Weyer, Manfred Dürnholz, Friedrich Wirbeleit, Hermann Hiereth
  • Publication number: 20110094224
    Abstract: An internal combustion engine having an engine block for internal combustion, a turbocharger for delivering pressurized intake air to the engine block, a turbogenerator for recovering heat energy from the exhaust gas downstream of the turbocharger to generate electricity, and an exhaust gas recirculation (EGR) system comprising an EGR-pump drawing exhaust gas from an EGR inlet located between the turbocharger and the turbogenerator, wherein the EGR-pump controllably delivers exhaust gas to an EGR mixer in the pressurized intake air stream at a location between the turbocharger and the engine block. An electronic control unit (ECU) is adapted to command the EGR-pump to deliver a desired EGR flow-rate to the engine block based on look-up tables and either open-loop and/or closed-loop control algorithms.
    Type: Application
    Filed: October 28, 2009
    Publication date: April 28, 2011
    Inventors: Alan D. Sheidler, Carl T. Vuk
  • Publication number: 20110088668
    Abstract: An arrangement for a supercharged combustion engine including a first compressor (6a) subjecting air to a first compression step, a second compressor (6b) subjecting the air to a second compression step, a first cooling system with a circulating coolant, a second cooling system with a circulating coolant which is at a lower temperature than the coolant in the first cooling system, a first charge air cooler (9a) applied to an air inlet line to the engine for cooling compressed air, the first cooler is located between the first compressor (6a) and the second compressor (6b) and is cooled by coolant from the second cooling system, a second charge air cooler (9b) applied to the air inlet line at a location downstream of the second compressor (6b) and is cooled by coolant from the first cooling system, and a third charge air cooler (9c) applied at a location downstream of the second charge air cooler (9b) and cooled by coolant from the second cooling system.
    Type: Application
    Filed: June 3, 2009
    Publication date: April 21, 2011
    Inventors: Zoltan Kardos, Erik Soderberg
  • Patent number: 7921648
    Abstract: An exhaust gas turbocharger internal combustion engine is disclosed including at least one cylinder in a fuel-air mixture is pre-compressed by a compressor and compressed and burned. Exhaust gas is evacuated from the cylinder and released in a turbine, wherein part of the evacuated exhaust gas is recirculated before being released in the turbine, via a high-pressure recirculation system including an exhaust gas cooling device including at least two cooling circuits guided through heat exchanging blocks successively connected in the flow direction of the exhaust gas. The heat exchanging block arranged furthest downstream in the flow direction of the exhaust gas is vertically arranged such that exhaust gas passes through the block parallel to the working line, wherein a condensate collection and/or evacuation device is provided on the lower end of the block.
    Type: Grant
    Filed: January 16, 2006
    Date of Patent: April 12, 2011
    Assignee: Behr GmbH & Co. KG
    Inventors: Jochen Eitel, Rainer Lutz
  • Publication number: 20110073081
    Abstract: A supercharger cooling system provides a path for coolant from an air/coolant heat exchanger to a supercharger intercooler and loops around a hot outlet end of a screw type supercharger and back to the heat exchanger. The heat exchanger may be a dedicated air/coolant heat exchanger or be a vehicle radiator. The intercooler is sandwiched between the supercharger and intake manifold and cools the flow of hot compressed air from the supercharger into the intake manifold. The supercharger cooling loop circles the front rotor bearings thereby cooling the bearings and seals, the forward ends of the male and female rotors, and the male and female rotor gears. The cooling loop is preferably located in the outlet end wall between the supercharger rotors and the rotor drive gears to form a barrier to heat. A dedicated pump cycles the coolant flow and restrictions control the flow of coolant to the supercharger.
    Type: Application
    Filed: September 25, 2009
    Publication date: March 31, 2011
    Inventors: James E. Bell, Jan Erik Oscarsson
  • Publication number: 20110061629
    Abstract: Methods and systems are provided for operating an engine including a first and a second bank of cylinders. One example method comprises, adjusting engine injection timing based on a first temperature of a first intake of the first bank and a second temperature of a second intake of the second bank.
    Type: Application
    Filed: December 7, 2009
    Publication date: March 17, 2011
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Ryan John Goes, Shawn Gallagher, Eric Dillen, Rajani Boddu
  • Patent number: 7896062
    Abstract: A cooling system for a work vehicle is disclosed that includes first and second heat exchangers disposed one above the other to create two discrete flow paths. The upper heat exchanger is an engine water cooler and the lower heat exchanger may be an intercooler, an oil cooler or a refrigerant condenser. The lower heat exchanger is disposed forward of the upper heat exchanger. Additional heat exchangers may be positioned in front of the first and second heat exchangers to provide additional cooling. The first and second heat exchanger may be cross-flow heat exchangers conducting the fluid to be cooled laterally through the core of the heat exchanger.
    Type: Grant
    Filed: November 9, 2007
    Date of Patent: March 1, 2011
    Assignee: CNH America LLC
    Inventors: William H. Adamson, Stephen M. Balcom, Daniel A. Morey, Daniel M. Ruedinger
  • Publication number: 20110041814
    Abstract: An arrangement for a supercharged combustion engine (2) including a first cooling system with a circulating coolant, a second cooling system with a circulating coolant which is at a lower temperature than the coolant in the first cooling system, and a cooler (10, 15) in which a gaseous medium which contains water vapor is to be cooled by the coolant in the second cooling system. A first valve (32) which can be placed in a first position whereby it prevents coolant from the first cooling system from being led to the second cooling system via a first connecting line (30), and a second position whereby it allows warm coolant from the first cooling system to be led to the second cooling system via the first connecting line (30). The warm coolant from the first cooling system is intended to circulate at least a certain distance (26b, c) in the second cooling system so that it passes through the cooler (10, 15).
    Type: Application
    Filed: February 25, 2009
    Publication date: February 24, 2011
    Inventors: Zoltan Kardos, Erik Söderberg
  • Patent number: 7878233
    Abstract: An air-to-air aftercooler may include at least one tube body configured to direct a flow of charged air, wherein the at least one tube body includes a first material. The air-to-air aftercooler may also include a header assembly coupled to ends of the at least one tube body. The header assembly may include a second different material.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: February 1, 2011
    Assignee: Caterpillar Inc
    Inventors: Kent C. Bates, Jiubo Ma, Rishabh Sinha
  • Patent number: 7874154
    Abstract: A method and a system for cooling an internal combustion engine having charge air feed, which has a first and a second cooling loop, of which the first cooling loop is operated at a higher temperature level than the second cooling loop, and in which the charge air feed has at least one intercooling unit which is thermally coupled to the second cooling loop, having a controllable coolant throughput. The system includes at least one shutdown element in the second cooling loop for throttling the coolant throughput in the second cooling loop to 0 (zero). Coolant throughput may be shut down during the operation of the internal combustion engine as a function of an operating parameter of a vehicle component.
    Type: Grant
    Filed: September 18, 2007
    Date of Patent: January 25, 2011
    Assignee: MAN Nutzfahrzeuge Oesterreich AG
    Inventors: Gottfried Raab, Peter Kislinger, Heidrun Klinger
  • Publication number: 20110004393
    Abstract: A method for operating an internal combustion engine in which combustion air is supplied to a combustion chamber of the internal combustion engine, which air is compressed with the aid of a pulse supercharger, the pulse supercharger being controlled in such a way that optionally, in a first operating mode, the combustion air is compressed in order to support a compressor of a turbocharger, or in a second operating mode, the combustion air compressed with the aid of the compressor is cooled.
    Type: Application
    Filed: June 18, 2010
    Publication date: January 6, 2011
    Inventors: Michael Baeuerle, Martin Klenk, Udo Sieber
  • Publication number: 20100327592
    Abstract: The invention relates to an air-inlet system (10), and relates to an air-conditioning system (100, 101) and an internal combustion engine (200) comprising the air-inlet system. The air-inlet system comprises an air intake port (20), an air output port (30) and a turbine (40) for controlling air mass flow into a combustion chamber (202) of an internal combustion engine. The turbine is provided with a propeller hub (42) which comprises at least one blade (44). The propeller hub is arranged between the air intake port and the air output port for propelling the blade of the turbine. The turbine has an air-flow resistance for determining the air mass flow into the combustion chamber. The effect of the air-inlet system according to the invention is that the use of a turbine enables to use at least some of the pressure drop across the turbine to drive the blade of the turbine for generating rotational energy.
    Type: Application
    Filed: January 16, 2009
    Publication date: December 30, 2010
    Inventor: Michael Boot
  • Publication number: 20100263375
    Abstract: A boost system comprising a turbocharger, a supercharger operable as either a compressor or an expander. Air flows through the turbocharger, optionally through a first charge air cooler CAC1, then through the supercharger, a second charge air cooler CAC2, and into the engine. At low engine speeds, the supercharger may be used to compress air, which is tempered by CAC2. At high engine speeds, the turbocharger has excess capacity, resulting in a hot compressed air stream. The supercharger operates as an expander to cool the air stream and reduce the air pressure and temperature to a desired level. Temperature may be reduced to a level below that desired for combustion; CAC2 then rewarms the air, thereby storing cooling capacity. A useful embodiment incorporates a turbocharger with a hybrid gas/electric or diesel/electric engine arrangement wherein a supercharger and a starter/generator/motor are disposed on a disconnectable secondary drive powered by the engine.
    Type: Application
    Filed: September 11, 2009
    Publication date: October 21, 2010
    Inventor: Malcolm James Grieve
  • Patent number: 7814963
    Abstract: A cooling system for a work vehicle is disclosed that includes first and second heat exchangers disposed one above the other to create two discrete flow paths. The upper heat exchanger is an engine water cooler and the lower heat exchanger may be an intercooler, an oil cooler or a refrigerant condenser. The lower heat exchanger is disposed forward of the upper heat exchanger. Additional heat exchangers may be positioned in front of the first and second heat exchangers to provide additional cooling. The first and second heat exchanger may be cross-flow heat exchangers conducting the fluid to be cooled laterally through the core of the heat exchanger.
    Type: Grant
    Filed: December 7, 2007
    Date of Patent: October 19, 2010
    Assignee: CNH America LLC
    Inventors: William H. Adamson, Stephen M. Balcom, Daniel A. Morey, Daniel M. Ruedinger
  • Publication number: 20100258096
    Abstract: A method and design for cooling the temperature of induction air fed into a motor vehicle engine, which includes an intercooler housed in an induction plenum. The intake side of the plenum feeds air compressed by a supercharger or turbocharger to the intercooler core. The intercooler core consists of a series of cooling cylinders, held side by side in an arched arrangement by a rigid cartridge. The use of the multiple cooling cylinders increases the surface area of the intercooler presented to the airstream, and thus the efficiency of the intercooler. The use of a rigid cartridge that contains the cooling cylinders, and fits inside a pair of matching machined end caps which simultaneously hold the cartridge and feed coolant to the intercooler cores, enables efficient assembly of the intercooler. The system design is readily adaptable for various engine conformations.
    Type: Application
    Filed: April 9, 2009
    Publication date: October 14, 2010
    Applicant: SMS Supercars, Inc.
    Inventors: Philip Andrew Frank, Steve Mark Saleen
  • Patent number: 7810329
    Abstract: The invention relates to an internal combustion engine, especially of a motor vehicle, which comprises an air path for intake air in which a mechanically driven charge unit (20), especially a compressor, which can be connected and disconnected by means of a coupling (36), an exhaust gas turbocharger (18), an intake pipe (32), connected to air inlets of a cylinder block (10) of the internal combustion engine, and a charge cooler (34) are mounted. One pressure outlet (35) of the mechanically driven charge unit (20 is directly connected to the intake pipe (32) and one pressure outlet (24) of the exhaust gas charger (18) is connected to an intake inlet (28) of the mechanically driven charge unit (20). The pressure outlet (24) of the exhaust gas charger (18) is connected to the intake inlet (28) of the mechanically driven charge unit (20) via an on-off butterfly valve (26) and upstream of said on-off butterfly valve (26) to the intake pipe (32) via a load butterfly valve (30).
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: October 12, 2010
    Assignee: Volkswagen AG
    Inventors: Florian Noodt, Marc-Jochen Schweizer, Manfred Kloft
  • Publication number: 20100229549
    Abstract: A system for separating and dispersing condensate formed in a charge air cooler of a turbocharged engine system. The system includes a drain tube on the charge air cooler lower surface that is plumbed to a reservoir, with a charge air recirculation tube plumbed from the reservoir to the turbocharger compressor inlet duct. The pressure difference between the charge air cooler and the compressor inlet draws any condensate formed in the charge air cooler back into the reservoir. A valve at the bottom of the condensate reservoir will open under predetermined vehicle operating conditions to drain the stored condensate out from the reservoir. The condensate could be simply drained to the ground, or a spray bar could be connected to the reservoir outlet to spay the condensate on to the outside surface of the charge air cooler, providing additional performance for brief periods of high engine load operation.
    Type: Application
    Filed: March 13, 2009
    Publication date: September 16, 2010
    Applicant: DENSO International America, Inc.
    Inventor: Dwayne Robert Taylor
  • Patent number: 7779821
    Abstract: The invention provides an intake-air cooling device for an internal combustion engine that can be installed compactly. The invention provides an intake-air cooling device for a gasoline engine equipped with an intercooler that cool intake air with outside air and an evaporator that cools intake air with refrigerant circulating in a bypass refrigeration circuit, disposed in this sequence in an intake-air channel from a supercharger to the gasoline engine. The intercooler is disposed in an outside-air duct through which outside air passes, the evaporator is disposed inside a case through which the intake air passes, and a bottom plate of the case forms part of the outside-air duct.
    Type: Grant
    Filed: February 3, 2009
    Date of Patent: August 24, 2010
    Assignees: Mitsubishi Heavy Industries, Ltd., Mitsubishi Jidosha Kogyo Kabushiki Kaisha
    Inventors: Hideto Noyama, Tsuyoshi Hayashi, Atsushi Kodama
  • Patent number: 7775198
    Abstract: A valve assembly controls the flow of boosted gas and naturally aspirated gas between an air inlet leading into an intercooler and an oil separator disposed in a head cover in a turbocharged motor vehicle engine. The valve assembly includes a housing defining a first channel through which the natural aspirated gas can pass and a second channel through which the boosted gas can pass. The housing encloses both a check valve and a PCV valve in the second channel. The check valve controls the flow of gas between the first and second channels during normal and boosted engine operation, respectively.
    Type: Grant
    Filed: March 4, 2008
    Date of Patent: August 17, 2010
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventor: Tenghua Tom Shieh
  • Publication number: 20100175946
    Abstract: An internal combustion engine for a vehicle can include a crankcase, and a supercharger disposed behind the crankcase in a front-to-rear direction of the vehicle body. A throttle body and an intercooler are connected in the front-to-rear direction, to an intake passage of the engine. The intake passage extends a rearward from a cylinder head, and the cylinder head protrudes substantially upward from the crankcase. The throttle body and the intercooler are connected in this order, in the front-to-rear direction.
    Type: Application
    Filed: December 1, 2009
    Publication date: July 15, 2010
    Applicant: HONDA MOTOR CO., LTD.
    Inventors: Shinichi KARUBE, Takaaki SHOMURA
  • Patent number: 7725238
    Abstract: A method and system for temperature and boost control of engine intake air by use of an active conditioner control unit, which regulates relative amounts of electric current to at least one active conditioning device and an electrically driven booster motor. In one preferred embodiment it controls valves which optimally direct the path of airflow through a plurality of thermal conditioner storage chambers in response to signals from engine load level, temperature, and other sensors in order to optimally provide temperature conditioned air to the engine. This embodiment of the invention features immediate and efficient provision of conditioned and pressurized airflow to an internal combustion engine and removes parasitic power drains during low demand situations. This invention enhances cold start performance and operation with a pre-start thermal conditioner with warming capabilities. System increases flexibility for stationary operation and traffic restraints by supplementing heat sink transfers.
    Type: Grant
    Filed: November 18, 2005
    Date of Patent: May 25, 2010
    Inventor: Michael T. Perkins
  • Patent number: 7717069
    Abstract: The present disclosure provides an engine cooling system comprising a first cooling circuit and a second cooling circuit, each of which includes a cooling unit for cooling a compressed or charge air from one or more turbochargers of the engine.
    Type: Grant
    Filed: November 15, 2007
    Date of Patent: May 18, 2010
    Assignee: Caterpillar Inc.
    Inventors: Mahesh K. Mokire, Jiubo Ma
  • Publication number: 20100108040
    Abstract: A supercharger system is disclosed herein having a front end, a rear end, an inlet and an outlet, the system contained within a housing, wherein the supercharger system includes a rotor assembly, and a plurality of intake runners that comprise an interlaced cross-runner pattern, wherein the supercharger system comprises a front drive, front inlet configuration and an inverted orientation.
    Type: Application
    Filed: November 3, 2009
    Publication date: May 6, 2010
    Inventors: Robert Simons, Chad Magana
  • Publication number: 20100108039
    Abstract: An intercooler system and method of operation for use with an air charging system for an internal combustion engine is disclosed. The intercooler system may comprise an intercooler pump for pumping a coolant through the intercooler system, a first heat exchanger that transfers heat from charged intake air to the coolant, a second heat exchanger that transfers heat from the coolant to outside air, and an intercooler coolant reservoir that contains the coolant therein. Coolant lines direct a flow of the coolant through the intercooler pump, the first heat exchanger, the second heat exchanger and the intercooler coolant reservoir.
    Type: Application
    Filed: October 30, 2008
    Publication date: May 6, 2010
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Richard D. Quinn, Raymond C. Majcher, Luke Sewell, Li-Jen Peter Ho, Charles J. Musienko
  • Patent number: 7703284
    Abstract: A supercharging system, in particular an at least two-stage supercharging system, including a first stage and a second stage for an internal combustion engine having two cylinder banks. The at least two-stage supercharging system includes at least two charge air coolers. An exhaust gas turbocharger representing the first stage and an exhaust gas turbocharger representing the second stage are each situated next to one of the cylinder banks of the internal combustion engine.
    Type: Grant
    Filed: June 12, 2007
    Date of Patent: April 27, 2010
    Assignee: Robert Bosch GmbH
    Inventors: Bodo Becker, Guenther Vogt, Oliver Cocca
  • Publication number: 20100089342
    Abstract: An apparatus for charge air cooling for an internal combustion engine of a motor vehicle, comprising a first heat exchanger for charge air high-pressure cooling, and at least one second heat exchanger for charge air low-pressure cooling, and at least one first connecting element for connecting a first heat exchanger and the at least one second heat exchanger together, at least one coolant supply conduit for supplying at least one heat exchanger with coolant, at least one coolant discharge conduit for the discharge of coolant from at least one of the heat exchangers, wherein the at least one coolant supply conduit and the at least one coolant discharge conduit are arranged substantially completely in the at least one first connecting element.
    Type: Application
    Filed: February 27, 2008
    Publication date: April 15, 2010
    Applicants: BEHR GMBH & CO. KG, MTU FRIEDRICHSHAFEN GMBH
    Inventors: Jurgen Wegner, Joachim Huster
  • Publication number: 20100071639
    Abstract: An apparatus for charge air cooling for an internal combustion engine of a motor vehicle, comprising a first heat exchanger, in particular for charge air high-pressure cooling, and at least one second heat exchanger, in particular for charge air low-pressure cooling, and at least one first connecting element for connecting a first heat exchanger and the at least one second heat exchanger together, at least one coolant supply conduit for supplying at least one heat exchanger with coolant, at least one coolant discharge conduit for the discharge of coolant from at least one of the heat exchangers, wherein the at least one coolant supply conduit and the at least one coolant discharge conduit are arranged substantially completely in the at least one connecting element.
    Type: Application
    Filed: February 27, 2008
    Publication date: March 25, 2010
    Applicant: BEHR GMBH & CO. KG
    Inventors: Jurgen Wegner, Joachim Huster
  • Publication number: 20100065003
    Abstract: An induction system for an internal combustion engine includes an upper intake for receiving air from a supply, such as a turbocharger, and a lower intake which combines a cylinder valve actuator cover, a plenum for receiving air from the upper intake, and a number of intake runners which extend across, an integrally with, the cylinder valve actuator cover to cylinder head intake ports which are configured at outboard sides of the engine cylinder head.
    Type: Application
    Filed: September 12, 2008
    Publication date: March 18, 2010
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: David Currie, Ivan Lazich
  • Publication number: 20100064683
    Abstract: A dual-inlet turbocharger system for internal combustion engine includes a single-shaft turbocharger with a dual-inlet compressor section. An air router provides a bifurcated air supply for the dual-inlet compressor section, and also provides a bifurcated source of charge air for the engine's cylinders in the case in which the present turbocharger system is applied to a V-block engine.
    Type: Application
    Filed: September 12, 2008
    Publication date: March 18, 2010
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: David Currie, Anthony William Hudson, Patrick Sexton
  • Publication number: 20100050997
    Abstract: The invention relates to an intercooler for a motor vehicle with an internal combustion engine that is supercharged in steps. In this case, the intercooler has an air outlet opening as well as two air inlet openings, a heat exchanger module being associated with each air inlet opening. Air channels of the two heat exchanger modules are ultimately brought together in an air box of the intercooler, which is connected to the air outlet opening. It is thus made possible to bring together compressed charging air from two supercharging assemblies only in the area of the intercooler. To improve the pressure ratios during operation of only one supercharging assembly, a non-return valve is provided in an air channel. Thus, a module for separately bringing the airways together can be eliminated, thereby reducing the installation space requirement.
    Type: Application
    Filed: July 9, 2009
    Publication date: March 4, 2010
    Inventors: Frank Huber, Markus Sonner
  • Patent number: 7669417
    Abstract: An engine after-cooling system (10) comprises an after-cooler (11) for cooling compressed air which is output from a compressor for combustion by an internal-combustion engine, a heat exchanger (19) for cooling a coolant which is output from the after-cooler (11), a pump (21) for continuously pumping the coolant through the system (10), an outlet air temperature sensor (27) for sensing the temperature of the compressed air after being cooled by the after-cooler (11), a coolant temperature sensor (17) for sensing the temperature of the coolant output from the after-cooler (11), and a controller (26) for controlling the flow-rate of coolant through the system (10) in response to the sensed air and coolant temperatures.
    Type: Grant
    Filed: July 25, 2007
    Date of Patent: March 2, 2010
    Assignee: Titan Research and Innovations Pty Ltd
    Inventor: Norman John Smith
  • Patent number: 7669416
    Abstract: The invention relates to a circuit (NK) for cooling charge air (LL) in a motor vehicle comprising a turbocharger that is provided with a circulating pump (5) for the circuit (NK). Said pump (5) is coupled to a turbine (2) and forms a turbine/pump combination (1) along with the turbine (2).
    Type: Grant
    Filed: April 29, 2004
    Date of Patent: March 2, 2010
    Assignee: Behr GmbH & Co. KG
    Inventors: Eberhard Pantow, Stefan Rogg
  • Publication number: 20100043761
    Abstract: The present invention relates to a compressor-cooler module, having a housing, a compressor contained in the housing and an air cooler disposed within the housing and positioned in the flow path of the compressor. The present invention also includes an intake in fluid communication with the housing, a cooler bypass valve operably associated with the air cooler and the compressor, and a low-pressure exhaust gas recirculation passage operably associated with the cooler bypass valve, and the cooler by pass valve selectively directs exhaust gas to bypass the air cooler.
    Type: Application
    Filed: September 13, 2007
    Publication date: February 25, 2010
    Applicant: BORGWARNER INC.
    Inventors: Volker Joergl, Olaf Weber, Wolfgang Wenzel
  • Patent number: 7650753
    Abstract: The invention relates to an arrangement (A) for cooling recycled exhaust gas (AG) and charge air (LL) in a motor vehicle comprising a turbocharger respectively comprising at least one heat exchanger for the exhaust gas flow and a least one heat exchanger for the charge air flow. At least one heat exchanger for the exhaust gas flow and one heat exchanger for the charge air flow form part of a common low temperature cooling circuit (NK). The invention also relates to a method for operating one such arrangement (A).
    Type: Grant
    Filed: February 1, 2005
    Date of Patent: January 26, 2010
    Assignee: BEHR GmbH & Co. KG
    Inventors: Rolf Müller, Eberhard Pantow
  • Publication number: 20090320809
    Abstract: The invention relates to a ventilation device (19) for an internal combustion engine (1) for evacuating blow-by gas from a crankcase (3), comprising a first line (20), which is connected at the one end to the crankcase (3) and at the other end, downstream of a forced induction device (10), to a fresh-gas line (7) and contains a ventilation valve (23), and a second line (21), which is connected at the one end, upstream of the forced induction device (10), to the fresh-gas line (7) and at the other end, between the crankcase (3) and the ventilation valve (23), to the first line (20) and contains a throttle device (23).
    Type: Application
    Filed: April 19, 2007
    Publication date: December 31, 2009
    Inventors: Stefan Ruppel, Mirko Braun, Robert Dunsch, Yakup Ozkaya
  • Publication number: 20090320465
    Abstract: The invention relates to a process for operating an internal combustion engine, with at least one supercharger, at least one intercooler connected downstream from the supercharger, at least one cooling circuit which is connected to the intercooler, and at least one pressure setting device which controls the supercharger. It is provided that differential pressure determination of the charging air is used for ascertaining the icing state of the intercooler. Furthermore the invention relates to an internal combustion engine for implementing the process.
    Type: Application
    Filed: June 11, 2009
    Publication date: December 31, 2009
    Inventor: Rainer Wolf
  • Publication number: 20090314263
    Abstract: A remote cooling system (10) for cooling turbocharged compressed air from a charge-air cooled engine (12) which is placed within an enclosed environment. The cooling system (10) comprises a charge-air cooler (14) located a predetermined distance from the engine (12). The charge-air cooler (14) comprises a fluid receiver (16) which receives turbocharged air from the engine 12, an air-to-water heat exchanger (24) which cools the turbocharged air received from the fluid receiver (16), and a fluid return member (26) for returning cooled air to the engine (12). A secondary cooling device (34), located outside of the enclosed environment, provides heat transfer from the heat exchanger (24) within the charge-air cooler (14) to an external environment.
    Type: Application
    Filed: December 6, 2006
    Publication date: December 24, 2009
    Applicant: WABTEC HOLDING CORP.
    Inventors: Michael W. Sprenger, Matthew L. Warnick
  • Patent number: 7617679
    Abstract: An arrangement for recirculation of exhaust gases of a supercharged combustion engine. A return line which connects an engine exhaust line to an air inlet line for air supply to the combustion engine, to recirculate exhaust gases via the return line. A first EGR cooler in which the recirculating exhaust gases in the return line are cooled, as a first step, by a first coolant in a first cooling system. A second EGR cooler in which the recirculating exhaust gases in the return line are cooled, as a second step, by a second coolant in a second cooling system, and the second coolant is adapted to be at a temperature substantially corresponding to the temperature of the ambient surroundings when it is led into the second EGR cooler. A charge air cooler for the inlet line, a radiator for the second cooling system to cool the exhaust gases and a radiator element for cooling the second coolant.
    Type: Grant
    Filed: May 24, 2005
    Date of Patent: November 17, 2009
    Assignee: Scania CV AB (publ)
    Inventors: Zoltan Kardos, Pehr Söderberg, Erik Söderberg, Hans Wikstrom, Rickard Pettersson, Roland Ivarsson
  • Patent number: 7614232
    Abstract: A system and method for maintaining an airflow path to a turbocharger system on a locomotive operating at high altitude and in a low ambient temperature environment, is provided and includes generating an ambient air stream flow into the turbocharger system to create a compressed air stream flow having a compressed air stream temperature, processing the compressed air stream to create an intercooler air stream having an intercooler air stream temperature, directing at least a portion of at least one of the compressed air stream and the intercooler air stream toward a controllable re-circulation device, operating the controllable re-circulation device to combine the at least a portion of at least one of the compressed air stream and the intercooler air stream with at least one of the compressed air stream flow and the ambient air stream.
    Type: Grant
    Filed: April 9, 2005
    Date of Patent: November 10, 2009
    Assignee: General Electric Company
    Inventors: Kendall Roger Swenson, Gregory Alan Marsh
  • Publication number: 20090250281
    Abstract: An air charging system for use with a vehicle includes a heat exchanger for cooling an air charge by melting a mass of snow/ice that is external to and in thermal communication with the heat exchanger.
    Type: Application
    Filed: September 11, 2006
    Publication date: October 8, 2009
    Inventor: Steven M. Weinzierl
  • Patent number: 7597088
    Abstract: A supercharger (10) is positioned in the valley of an automobile engine (60) so that it fits under the engine hood (25). The supercharger (10) has a low profile air inlet (14) at the top that passes air to an inlet tube (16). The height of the inlet tube (16) decreases and its width expands as the inlet tube (16) extends away from the air inlet (14) to keep a low profile while minimizing restrictions to airflow. The inlet tube (16) supplies air to a compressor (18) at the bottom. The pressurized air flows through a large and thin intercooler (24) directly above the compressor (18). The cooled air is fed to long and straight intake manifold runners (28) positioned above the engine heads (61, 62) of the engine (60). The supercharger (10) provides a large volume of low pressure and low temperature air charge to the engine (60).
    Type: Grant
    Filed: August 24, 2006
    Date of Patent: October 6, 2009
    Assignee: MJ Acquisitions, Inc.
    Inventor: William Tally
  • Publication number: 20090228192
    Abstract: The invention provides an intake-air cooling device for an internal combustion engine that can be installed compactly. The invention provides an intake-air cooling device for a gasoline engine equipped with an intercooler that cool intake air with outside air and an evaporator that cools intake air with refrigerant circulating in a bypass refrigeration circuit, disposed in this sequence in an intake-air channel from a supercharger to the gasoline engine. The intercooler is disposed in an outside-air duct through which outside air passes, the evaporator is disposed inside a case through which the intake air passes, and a bottom plate of the case forms part of the outside-air duct.
    Type: Application
    Filed: February 3, 2009
    Publication date: September 10, 2009
    Applicants: MITSUBISHI HEAVY INDUSTRIES, LTD,, MITSUBISHI JIDOSHA KOGYO KABUSHIKI KAISHA
    Inventors: Hideto Noyama, Tsuyoshi Hayashi, Atsushi Kodama
  • Publication number: 20090223493
    Abstract: A condensate extractor system for an internal combustion engine assembly with a charge air cooler system is provided. The condensate extractor system includes a hose member with a first end in direct fluid communication with the charge air cooler system, and a second end in direct fluid communication with the intake manifold of the engine air intake system. The hose member removes condensate from the charge air cooler system in a continuous manner in response to a pressure gradient created by the throttle body when the engine is in an on-state. The hose member defines an orifice configured to restrict the flow of air and condensate through the hose member. A filter is placed in direct fluid communication with the hose member, upstream from the orifice. The hose member is preferably characterized by a lack of fluid communication with a reservoir configured to collect condensate.
    Type: Application
    Filed: March 7, 2008
    Publication date: September 10, 2009
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventor: Thomas Porter Rutherford
  • Publication number: 20090217655
    Abstract: A cooling system for a construction machine, which can reduce noise of a cooling fan and can reliably produce cooling air at a required flow rate.
    Type: Application
    Filed: December 22, 2005
    Publication date: September 3, 2009
    Inventor: Yasuhisa Yabuki
  • Patent number: 7571718
    Abstract: Disclosed is a device for exchanging heat, especially for cooling the combustion air of internal combustion engines in motor vehicles, which is characterized by the fact that the flow devices (14) are accommodated in an profiled housing (6) comprising at least two parts. The cross section of a first housing part (6a) is essentially U-shaped, said basic shape being closed at the open end of the first housing part (6a) by means of a second, substantially planar housing part (6b). The inventive device is further characterized by the fact that the housing (6) comprises at least one inlet flange and at least one outlet flange for the second medium at two opposite sides while the flow devices (14) are kept at a distance from each other in at least one area by means of at least one frame device (12) which is accommodated within the housing (6).
    Type: Grant
    Filed: November 7, 2003
    Date of Patent: August 11, 2009
    Assignee: BEHR GmbH & Co. KG
    Inventors: Daniel Hendrix, Florian Moldovan
  • Publication number: 20090145409
    Abstract: There is provided an intake-air cooling apparatus for an internal combustion engine which can be arranged compactly. The intake-air cooling apparatus for an internal combustion engine is configured such that an intercooler that cools intake air with outside air and an evaporator that cools the intake air with refrigerant circulating through a refrigerant circuit are arranged in this order in an intake-air passage from a supercharger to the internal combustion engine, wherein the intercooler is disposed in a duct through which the outside air passes; the evaporator is disposed in a case through which the intake air passes; and one wall of the case constitutes part of the duct.
    Type: Application
    Filed: October 23, 2008
    Publication date: June 11, 2009
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Hideto Noyama, Yasutaka Aoki, Katsuhiro Saito