Tobacco Feeding Patents (Class 131/108)
  • Patent number: 5515873
    Abstract: A hopper for a cigarette making machine has a carded roller (14;52;54;60) arranged to feed a carpet of tobacco, a generally horizontally extending conveyor band (32) for receiving the tobacco from the carded roller, and means for removing the tobacco from the carded roller, for delivery onto the conveyor band, comprising an air pressure source (26;66) and one or more air passages (22;24;56;58;64;68) extending from the air pressure source for directing one or more jets of air into the tobacco to project the tobacco in a generally horizontal direction as a shower onto and along the conveyor band.
    Type: Grant
    Filed: July 15, 1994
    Date of Patent: May 14, 1996
    Assignee: Molins PLC
    Inventors: John Dawson, Derek H. Dyett, James R. Stembridge
  • Patent number: 5511566
    Abstract: A tobacco distributor wherein a flow of tobacco particles is delivered to a rotary carded drum by a duct which is at least substantially horizontal so that the overall height of the distributor can be reduced accordingly. The duct comprises or cooperates with devices which segregate fragments of rock and/or fragments of metallic material from the flow which is being advanced into the range of the carding on the drum. The latter converts the flow into a carpet which is ready to be transformed into one or more continuous rod-shaped fillers. The duct is agitated to promote the advancement of the flow from its receiving section to its discharge end at the carded drum.
    Type: Grant
    Filed: June 2, 1994
    Date of Patent: April 30, 1996
    Assignee: Hauni Maschinenbau AG
    Inventor: Peter Brand
  • Patent number: 5505213
    Abstract: A tobacco threshing apparatus, and related method, including a plurality of tobacco threshers, each thresher including a housing having an inlet and an outlet, a rotor adapted to be rotated at a constant speed; conveyor for conveying a stream of tobacco leaves; a plurality of doffers positioned to sequentially remove secondary streams from the primary stream, and direct the secondary streams to the threshers; a plurality of measuring devices adapted to measure the ratio of tobacco fed to each thresher; a doffer controller adapted to compare the desired ratio to the actual ratio of tobacco within each secondary stream; and plurality of doffer positioners operable to move the doffers relative to the primary tobacco stream in response to signals from the doffer controller.
    Type: Grant
    Filed: November 1, 1994
    Date of Patent: April 9, 1996
    Inventors: Marshall W. Webb, Paul S. Rooks
  • Patent number: 5477869
    Abstract: An exhaust fan draws air and entrained tobacco through delivery pipes from a tobacco feeder to the respective dischargers of a group of cigarette making machines, where the tobacco is screened out and the air passes on through exhaust pipes. When a discharger is to release tobacco to its making machine the feeder stops delivery of tobacco to that discharger and, after a delay to clear the delivery pipe, a valve bypasses the air around the discharger so that a constant air flow is maintained. The feeder supplies tobacco in a separate and independently controlled stream to each discharger, and has oscillating vanes to separate and keep the tobacco moving.
    Type: Grant
    Filed: May 23, 1994
    Date of Patent: December 26, 1995
    Assignee: The Cardwell Machine Company
    Inventor: Wiley E. Cross, Jr.
  • Patent number: 5476108
    Abstract: The invention is directed to a method and apparatus for detecting foreign matter including small particles of organic materials such as plastics within a layer of tobacco. The tobacco is irradiated with a plurality of selected NIR radiation wavelength bands. Data representative of the NIR radiation exiting the tobacco is compared to a predetermined reference representative of a plurality of different tobacco samples to determine whether the inspected tobacco contains foreign matter.
    Type: Grant
    Filed: August 6, 1992
    Date of Patent: December 19, 1995
    Assignee: R. J. Reynolds Tobacco Company
    Inventors: Luis M. Dominguez, Sydney K. Seymour
  • Patent number: 5413121
    Abstract: In a cigarette making machine, tobacco is arranged to be showered towards two suction bands to form tobacco sub-streams on the respective bands which are then merged to form a single cigarette filler stream which (possibly after trimming) is enclosed in a wrapper web to form a continuous cigarette rod, and the machine includes means for disturbing at least part of the tobacco of at least one of the tobacco sub-streams before the two sub-streams are merged. This disturbance of the sub-streams preferably causes or permits a degree of reorientation of the disturbed tobacco and a degree of interengagement between tobacco particles of the two sub-streams. In one example at least part of this disturbance is caused during the transfer of both sub-streams to a further suction band which carries the merged stream to the wrapper web.
    Type: Grant
    Filed: August 25, 1993
    Date of Patent: May 9, 1995
    Assignee: Molins PLC
    Inventors: John Dawson, Derek H. Dyett, Norman L. Sharp, James R. Stembridge
  • Patent number: 5370136
    Abstract: A cigarette making machine includes a suction band which is arranged to carry a cigarette filler stream towards a rod forming device in which the filler stream (possibly after trimming)is enclosed in a continuous wrapper, characterized by means (for example, a second suction band 24, 60, 112 or 210 and means for transferring the tobacco between that band and the main suction band 14, 52, 100 or 206) for reorientating at least some of the tobacco particles before the filler stream is delivered to the rod-forming device by the main suction band or by a further band (116)forming a continuation thereof. The cross-sections of the filler stream on the two bands (if two are used) are preferably significantly different, one being wider and shallower than the other.
    Type: Grant
    Filed: November 4, 1993
    Date of Patent: December 6, 1994
    Assignee: Molins PLC
    Inventors: John Dawson, Derek H. Dyett
  • Patent number: 5337762
    Abstract: An apparatus for temporarily storing and distributing comminuted tobacco to a plurality of consuming machines (particularly for distributing cut tobacco to cigarette rod making machines) has a circular tray which receives batches of comminuted tobacco at regular or irregular intervals and is caused to perform movements resulting in conversion of stored tobacco particles into a fluidized bed. Upwardly extending suction pipes draw tobacco particles from the fluidized bed for delivery to the respective consuming machines. The mechanism for moving the tray comprises at least three identical eccentrics which are rotatable in vertical planes and are installed at the underside of the marginal portion of the bottom wall of the tray substantially in line with the inlets of the suction pipes. The eccentrics have identical throws and are mounted in spherical bearings which are secured to the bottom wall by hinges for pivotal movement about horizontal axes extending tangentially of the tray.
    Type: Grant
    Filed: April 28, 1993
    Date of Patent: August 16, 1994
    Assignee: Korber AG
    Inventor: Karsten Jedamski
  • Patent number: 5331977
    Abstract: A cigarette manufacturing machine having a distributor including a duct, along which shredded tobacco is fed, and a withdrawal roller for withdrawing tobacco from the duct. The duct has a plurality of agitating disks rotatably mounted therein, each being reciprocatingly rotated about an axis perpendicular to the feed direction of tobacco through the duct and perpendicular to the rotation axis of the withdrawal roller and having an end portion inside the duct.
    Type: Grant
    Filed: January 15, 1993
    Date of Patent: July 26, 1994
    Assignee: G. D. Societa' Per Azioni
    Inventor: Fiorenzo Draghetti
  • Patent number: 5322074
    Abstract: An exhaust fan draws air and entrained tobacco through delivery pipes from a tobacco feeder to the respective dischargers of a group of cigarette making machines, where the tobacco is screened out and the air passes on through exhaust pipes. When a discharger is to release tobacco to its making machine the feeder stops delivery of tobacco to that discharger and, after a delay to clear the delivery pipe, a valve bypasses the air around the discharger so that a constant air flow is maintained. The feeder supplies tobacco in a separate and independently controlled stream to each discharger, and has oscillating vanes to separate and keep the tobacco moving.
    Type: Grant
    Filed: July 1, 1992
    Date of Patent: June 21, 1994
    Assignee: The Cardwell Machine Company
    Inventor: Wiley E. Cross, Jr.
  • Patent number: 5273057
    Abstract: A cigarette manufacturing machine wherein a shredded tobacco distributor presents a drop-down duct for the tobacco, and a pair of rollers rotating about respective axes, for withdrawing the tobacco from the outlet of the duct. The rollers are supported on a movable frame connected to a guide device so as to move in a direction parallel to the axes of the rollers, and connected to an activating device so as to oscillate in that parallel direction and in relation to the duct.
    Type: Grant
    Filed: January 15, 1993
    Date of Patent: December 28, 1993
    Assignee: G. D Societa' Per Azioni
    Inventors: Bruno Belvederi, Fiorenzo Draghetti
  • Patent number: 5267578
    Abstract: Fibrous materials are opened from a metered flow thereof using an opening roller and are subjected to a controlled and adjustable further opening operation to input desirable properties to the fibers. The invention is particularly described with respect to cut tobacco fibers and glass fibers.
    Type: Grant
    Filed: September 4, 1991
    Date of Patent: December 7, 1993
    Assignee: Rothmans, Benson & Hedges Inc.
    Inventors: Warren A. Brackmann, Stanislav M. Snaidr, Takeshi Nehyo, Michael H. Sheahan
  • Patent number: 5211187
    Abstract: A mechanism for removal of contaminants from a stream of material having a plurality of rotatable cylindrical doffer elements each having flights supplied with cleaning means thereon mounted substantially parallel to one another within a frame. The mechanism is provided with means for adjusting both the positions along the frame of the doffer elements as well as the vertical elevation of the doffer elements with respect to the frame.
    Type: Grant
    Filed: July 9, 1990
    Date of Patent: May 18, 1993
    Assignee: Philip Morris Incorporated
    Inventors: George S. Boswell, Joao C. A. Gomes, Joseph P. Maciejczyk
  • Patent number: 5188127
    Abstract: Apparatus for feeding batches or a continuous stream of tobacco particles into the magazine of the distributor in a cigarette or cigar rod making machine has a container which can receive a stream of gaseous carrier medium for tobacco particles from a shredding machine or from another source and has several outlets for the carrier medium. The outlets discharge the carrier medium in different directions and contain sieves which intercept the tobacco particles. The thus accumulated particles can descend into the magazine, either continuously or at intervals, depending upon whether or not the tobacco discharging opening of the container is temporarily closed by a pivotable or otherwise movable closure.
    Type: Grant
    Filed: August 15, 1991
    Date of Patent: February 23, 1993
    Assignee: Korber AG
    Inventor: Uwe Heitmann
  • Patent number: 5141003
    Abstract: Cigarette making machine including two suction bands arranged to move towards one another and having tobacco showered onto the bands. The two bands form two tobacco sub-streams from showered tobacco and upon merger form one stream. At the point of merger additional tobacco is added to the stream so as to form dense end portions.
    Type: Grant
    Filed: May 1, 1991
    Date of Patent: August 25, 1992
    Assignees: John Dawson, Andrew Martin
    Inventors: John Dawson, Andrew Martin
  • Patent number: 5141005
    Abstract: A method of and an apparatus for automatically taking a cored sample of tobacco from a bale of tobacco and pneumatically transferring the sample to a remotely located receiving station, such as a stem content analyzer, are disclosed. A sample canister with vacuum-operated end closures for use in the pneumatic transfer of the tobacco sample is also disclosed. A compacted, cored sample of tobacco is delaminated and then deposited into an open sample canister which is closed and pneumatically transported to a stem content analyzer where it is opened, upended to deposit the sample into the stem content analyzer, reclosed and pneumatically returned for another sample of tobacco.
    Type: Grant
    Filed: November 13, 1989
    Date of Patent: August 25, 1992
    Assignee: R. J. Reynolds Tobacco Company
    Inventors: Richard M. Henderson, Roger A. Foote, Aubrey L. Swofford, Henry H. Warren, Jr., D. Randall McHone, John D. Parkman, Harvey E. Williams, Jr.
  • Patent number: 5141002
    Abstract: Apparatus for feeding tobacco particles to one or two cigarette rod making machines has a magazine with a duct having an open lower end above the upper reach of an endless belt conveyor. The conveyor can be driven to advance tobacco particles in the duct toward an outlet of the magazine where the particles are removed by one or more rotors which are driven to move the particles upwardly and away from the upper reach of the conveyor before the particles are caused or permitted to descend into a hopper. The bottom portion of the hopper admits tobacco particles into one of two suction-operated pneumatic conveyors each of which supplies tobacco particles to a discrete rod making machine. The conveyor is driven at a first speed when the hopper supplies tobacco particles to a single rod making machine, and at twice the first speed when the hopper supplies tobacco particles to two rod making machines.
    Type: Grant
    Filed: January 7, 1991
    Date of Patent: August 25, 1992
    Assignee: Korber AG
    Inventors: Michael Jeske, Fritz Hagemann, Karsten Jedamski, Harald Schweim
  • Patent number: 5115819
    Abstract: An inhomogeneous stream of tobacco particles is homogenized by feeding the stream onto a vibrating support having openings through which the particles descend onto a conveyor serving to transport the thus homogenized stream in a direction counter to that of advancement of the inhomogenized stream toward and on the support. The homogenizing operation can be repeated by positioning a second vibratory apertured support to receive the once homogenized stream from the conveyor and by positioning a second conveyor beneath the second support.
    Type: Grant
    Filed: December 19, 1990
    Date of Patent: May 26, 1992
    Assignee: Korber AG
    Inventor: Waldemar Wochnowski
  • Patent number: 5083577
    Abstract: An apparatus for metering a measured amount of tobacco to, for example, a cigarette making machine to provide a uniform feed of tobacco to the cigarette making machine thereby reducing variations of the tobacco in the cigarettes made by the cigarette making machine. The apparatus includes a first conveyor for receiving a supply of tobacco, a second conveyor located downstream of the first conveyor for receiving tobacco from the first conveyor. A vacuum device is associated with the second conveyor for retaining a selected metered amount of tobacco on the second conveyor. An excess tobacco receiving device is located adjacent the second conveyor for receiving excess tobacco removed from the second conveyor. A metered tobacco removing device is also located adjacent the vacuum device downstream from the excess tobacco receiving device for removing the selected metered amount of tobacco from the second conveyor for use in, for example, a cigarette making machine.
    Type: Grant
    Filed: September 27, 1990
    Date of Patent: January 28, 1992
    Assignee: Brown & Williamson Tobacco Corporation
    Inventor: Edward T. Cullen
  • Patent number: 5080112
    Abstract: Fibrous materials are opened from a metered flow thereof using an opening roller and are subjected to a controlled and adjustable further opening operation to input desirable properties to the fibers. The invention is particularly described with respect to cut tobacco fibers and glass fibers.
    Type: Grant
    Filed: July 24, 1990
    Date of Patent: January 14, 1992
    Assignees: Rothmans, Benson & Hedges Inc., Rothmans International Services Limited
    Inventors: Warren A. Brackmann, Stanislav M. Snaidr, Takeshi Nehyo, Michael H. Sheahan
  • Patent number: 5022415
    Abstract: A machine for simultaneously manufacturing two continuous cigarette rods, whereby a continuous stream of shredded tobacco particles is fed to the bottom end of conveying means by which it is fed on to a pair of parallel suction conveyors traveling in a given direction, for forming on each conveyor a layer of tobacco of a given thickness; which conveying means comprise an upright defining internally a single upflow duct defined laterally by two walls extending in the traveling direction of the conveyors, and closed at the top by the two suction conveyors and by a separating member located between the same; provision also being made for pneumatic means for regulating the tobacco stream fed on to the conveyors.
    Type: Grant
    Filed: December 6, 1989
    Date of Patent: June 11, 1991
    Assignee: G.D. Societa per Azioni
    Inventors: Bruno Belvederi, Franco Ghini, Davide Dall'Osso
  • Patent number: 5009238
    Abstract: Apparatus for supplying comminuted tobacco leaves to the only distributor of a machine for simultaneously producing two cigarette rods employs several gates which can admit batches of tobacco into the magazine of the distributor either simultaneously or one after the other. Each gate has its own inlet for tobacco and an outlet which can be unsealed to dump a batch of accumulated tobacco particles into the distributor. The gates can be disposed at a common level or at several levels, and each gate can extend all the way between the ends of the adjacent magazine. Alternatively, two gates can be disposed end-to-end so that the length of each of these gates equals or approximates half the length of the adjacent magazine. The inlets of the gates can receive comminuted tobacco from a single feeding conduit by way of a mobile connector, and each inlet is located at one longitudinal end of the respective gate.
    Type: Grant
    Filed: November 1, 1989
    Date of Patent: April 23, 1991
    Assignee: Korber AG
    Inventor: Uwe Heitmann
  • Patent number: 5000197
    Abstract: A pressure sensor (P) and a time-measurement component actuate a gate (15) for clearing out a duct (7) as a function of a predetermined program. When the gate is open, the feed of the machine is interrrupted. When the gate is closed, suction air carries along tobacco particles from a bed (5), and negative pressure having a critical threshold exists at the level of the sensor. If, when the gate is closed, a plug of tobacco forms in the bottom opening of a sleeve (23), this sleeve is drawn upward by suction and butts against bolts (19), which dislodges the plug of tobacco. If the pressure continues to drop, the gate is opened, the sleeve falls back, and the plug is definitely dispelled.
    Type: Grant
    Filed: March 21, 1990
    Date of Patent: March 19, 1991
    Assignee: Fabriques de Tabac Reunies, S.A.
    Inventors: Bernard Tallier, Michael Lauenstein
  • Patent number: 4971077
    Abstract: The present invention comprises a product moving apparatus for moving a tobacco product, a vertical feeder tube for metering the tobacco product onto the product moving apparatus at a predetermined rate, a system for maintaining a predetermined height of the tobacco product in the feeder tube, and an infrared detection apparatus connected to the feeder tube to detect the concentration of menthol in the tobacco product.
    Type: Grant
    Filed: August 2, 1989
    Date of Patent: November 20, 1990
    Assignee: R. J. Reynolds Tobacco Company
    Inventors: Luis M. Dominguez, Calvin W. Henderson
  • Patent number: 4949735
    Abstract: In a method and apparatus for treating particulate material, the material, when in a mobilization zone bounded by upwardly divergent walls, is subjected to a flow of gaseous mobilizing medium, supplied at a multiplicity of sites of the walls, and preferably also to a simultaneous flow of gaseous accelerating medium supplied in an upward direction from a lower region of the zone. The treatments include drying, moistening, heating, cooling and blending.
    Type: Grant
    Filed: January 17, 1986
    Date of Patent: August 21, 1990
    Assignee: British-American Tobacco Company Limited
    Inventors: Roland Clift, Robert Legros, Clive A. Millington
  • Patent number: 4932423
    Abstract: In apparatus for feeding tobacco to cigarette-making machines, the tobacco (9) is conveyed by suction from a feed receptacle (1). One end (14) of a duct (3) facing the receptacle above the level (19) of the tobacco is provided with a device (16) for regulating the rate of tobacco delivery in order to allow continuous feeding of the cigarette-making machine. The regulating device comprises a movable sleeve (17) slidable on the end portion (14) of the duct so that the bottom rim (18) of the sleeve is always at a required distance H from the level of the tobacco, this distance being continuously detected by a sensor (25), and the quantity of tobacco drawn into the duct to be adapted to the rate of production being a function of H. The other end (15) of the duct opens out into a tangential separator (12). The regulating device combined with the tangential separator makes it possible to reduce damage to the particles of tobacco.
    Type: Grant
    Filed: November 9, 1988
    Date of Patent: June 12, 1990
    Assignee: Fabriques de Tabac Reunies, S.A.
    Inventors: Michael Lauenstein, Bernard Tallier
  • Patent number: 4922932
    Abstract: A tobacco feeder assembly utilizes a column of tobacco and a rotary conveyor to feed tobacco particles to a treatment zone which is maintained at above atmospheric pressure. The column of tobacco is maintained in the feed tube by control of the rotational speed of the rotary conveyor and provides an effective vapor barrier which prevents egress of the impregnating or treatment medium into the atmosphere.
    Type: Grant
    Filed: June 8, 1988
    Date of Patent: May 8, 1990
    Assignee: R. J. Reynolds Tobacco Company
    Inventors: E. Lee Williams, Jr., J. Sam Thomasson
  • Patent number: 4883077
    Abstract: A stream of air is circulated by a blower along an endless path a portion of which is defined by an upright duct having an air inlet at its lower end, an air outlet at its upper end, and an inlet for comminuted tobacco particles intermediate its air inlet and air outlet. The particles of tobacco which are admitted into the duct are classified according to weight by the ascending air stream which advances satisfactory particles toward the outlet where the particles are attracted to a driven foraminous belt conveyor to form a growing tobacco stream. The air inlet of the duct contains a rotary impeller which distributes the inflowing air across the full width of the duct so that the thus formed air stream ensures a predictable classifying action and the formation of a homogeneous shower of satisfactory particles which are advanced toward the stream growing zone.
    Type: Grant
    Filed: December 9, 1987
    Date of Patent: November 28, 1989
    Assignee: Decoufle s.a.r.l.
    Inventor: Pierre Irigoyen
  • Patent number: 4867180
    Abstract: Degradation of tobacco brought about by refuser and recycle procedures in conventional cigarette-making machine operations is eliminated by feeding, metering and opening tobacco from a reservoir directly onto the external surface of a rotary or rectilinear transportation device which conveys the tobacco to rod formation. Specific modifications to the Molins Mark IX and Hauni Protos cigarette-making machines are described.
    Type: Grant
    Filed: May 4, 1988
    Date of Patent: September 19, 1989
    Assignees: Rothmans, Benson & Hedges Inc., Rothmans International Services Limited
    Inventors: Warren A. Brackmann, Stanislav M. Snaidr, Takeshi Nehyo, Michael H. Sheahan
  • Patent number: 4867179
    Abstract: A system and method for reclaiming tobacco from rejected products and byproducts of a cigarette manufacturing operation are disclosed. The tobacco that is reclaimed from rejected cigarettes, long ends and defective packs of cigarettes is screened to separate a fraction of larger tobacco particles that can be returned directly to the cigarette manufacturing machines. The fraction of smaller tobacco particles and fines produced by the screening treatment is combined with stem material and tobacco dust recovered from the manufacturing operation to produce strands of reconstituted tobacco which are incorporated into the cut tobacco that is supplied to the cigarette manufacturing machines.
    Type: Grant
    Filed: October 14, 1987
    Date of Patent: September 19, 1989
    Assignee: R. J. Reynolds Tobacco Company
    Inventor: Gerard E. Leonard
  • Patent number: 4852589
    Abstract: A cigarette making machine includes a channel (10; 100; 204) through which tobacco is pneumatically conveyed to form a cigarette filler stream (15; 209) on a conveyor (12; 130; 220) at the outlet of the channel, a first louvre (20; 110; 214) through which some of the air entering the channel through its inlet end is drawn from the channel while tobacco continues towards the conveyor, and a second louvre (22; 120; 216), closer than the first louvre to the outlet end of the channel, through which an additional amount of the air entering the channel is drawn while the tobacco continues towards the conveyor. The channel (202) may be arranged to extend around a cylinder with an inclined axis (208) so that upward movement of the tobacco is converted into approximately horizontal movement with a substantial component in the direction of movement of the conveyor (200) on which the tobacco collects to form a cigarette filler stream (209).
    Type: Grant
    Filed: March 15, 1988
    Date of Patent: August 1, 1989
    Assignee: Molins PLC
    Inventor: Francis A. M. Labbe
  • Patent number: 4832058
    Abstract: A method of and apparatus for feeding tobacco pneumatically from a common supply station and substantially continuously to a number of cigarette making machines, in which tobacco is drawn from a common tobacco-spreading feed table at the supply station by a number of pipes leading to the respective cigarette making machines at an average controlled rate for each pipe which corresponds to the rate at which tobacco is used by the corresponding cigarette making machine.In one preferred form of apparatus, each feed pipe includes a buffer which receives all the tobacco drawn intermittently into the pipe and from which tobacco is fed continuously at a variable rate into a downstream portion of the pipe.
    Type: Grant
    Filed: July 23, 1982
    Date of Patent: May 23, 1989
    Assignee: Molins PLC
    Inventor: Francis A. M. Labbe
  • Patent number: 4815482
    Abstract: Mobilization apparatus for the treatment, drying for example, of particulate material comprises a mobilization zone bounded by upwardly divergent walls. Particulate material in the zone is mobilized by being subjected to a flow of gaseous mobilizing medium supplied at a multiplicity of sites of the divergent walls. The material is simultaneously subjected to a flow of gaseous accelerating medium supplied in an upward direction from a lower region of the mobilization zone. The obtains in the mobilization zone of circulatory pattern comprising downward flow at the divergent walls and upward flow from a lower region of the zone.In order to discharge the particulate material from the apparatus, a mask extending outwardly from the lower end of an upwardly extending discharge duct is brought to the upper end of the mobilization zone. The result is that the circulatory pattern is destroyed and the material is pneumatically transported up the discharge duct.
    Type: Grant
    Filed: December 4, 1986
    Date of Patent: March 28, 1989
    Assignee: British-American Tobacco Company Limited
    Inventors: Roland Clift, Roger W. Hedge, Robert Legros, Clive A. Millington
  • Patent number: 4802497
    Abstract: A system for feeding tobacco pneumatically and continuously to a cigarette making machine includes a fan (34,116; 148) which draws air through the machine via a suction band (48) and via one or more screens (96,98) and also serves to draw air through a duct by which tobacco is conveyed to the hopper (10) of the cigarette making machine from a tobacco sending device (12). The interior of the hopper is at subatmospheric pressure. This system avoids the need for an air lock in the hopper.
    Type: Grant
    Filed: December 27, 1987
    Date of Patent: February 7, 1989
    Assignee: Molins PLC
    Inventor: Karel Hrboticky
  • Patent number: 4785830
    Abstract: A continuous stream of tobacco shreds is built at the underside of the lower reach of an air-permeable belt conveyor by conveying tobacco shreds in currents of air which impinge upon the lower reach of the conveyor at a variable angle and at a variable speed. The density of various layers of the stream at a plurality of points at different distances from the lower reach of the conveyor is monitored by a device which directs X-rays transversely across the stream and has a uni- or two-dimensional detector with one or more rows of diodes exposed to X-rays which have penetrated through the stream. The signals which are thereby generated by the diodes denote the monitored density at the plurality of points and are scanned, evaluated and processed to actuate one or more servomotors which vary one or more parameters that influence the orientation of shreds in the stream, the density and/or other characteristics of the stream.
    Type: Grant
    Filed: January 18, 1984
    Date of Patent: November 22, 1988
    Assignee: Korber AG
    Inventors: Henning Moller, Werner Hartmann
  • Patent number: 4742834
    Abstract: A cigarette making machine includes a channel (10; 100; 204) through which tobacco is pneumatically conveyed to form a cigarette filler stream (15; 209) on a conveyor (12; 130; 200) at the outlet of the channel, a first louvre (20; 110; 214) through which some of the air entering the channel through its inlet end is drawn from the channel while tobacco continues towards the conveyor, and a second louvre (22; 120; 216), closer than the first louvre to the outlet end of the channel, through which an additional amount of the air entering the channel is drawn while the tobacco continues towards the conveyor. The channel (202) may be arranged to extend around a cylinder with an inclined axis (208) so that upward movement of the tobacco is converted into approximately horizontal movement with a substantial component in the direction of movement of the conveyor (200) on which the tobacco collects to form a cigarette filler stream (209).
    Type: Grant
    Filed: July 14, 1986
    Date of Patent: May 10, 1988
    Assignee: Molins PLC
    Inventor: Francis A. M. Labbe
  • Patent number: 4700719
    Abstract: Tobacco trimmed from a filler rod is recycled and used in the control of the rod-forming operation. A reservoir vessel is divided into physically-separate chambers, a narrow one of which receives the recycled trimmed tobacco and a wider one of which receives cut tobacco. Tobacco is simultaneously fed from both chambers by a common feeding device to form a metered flow from which the filler rod is ultimately formed. The level of tobacco in the narrow chamber is sensed and the operation of the common feeding device is controlled in response to sensed levels outside a predetermined range. If the sensed level is too high, then the tobacco is being fed too fast to the rod formation and the common feeding device then is slowed down, thereby slowing the tobacco feed rate, while, if the sensed level is too low, then the tobacco is being fed too slowly to the rod formation and the common feeding device then is speeded up, thereby speeding up the tobacco feed rate.
    Type: Grant
    Filed: May 13, 1986
    Date of Patent: October 20, 1987
    Assignee: Rothmans of Pall Mall Limited
    Inventor: Michael H. Sheahan
  • Patent number: 4697603
    Abstract: The distributor of a cigarette rod making machine delivers particles of tobacco into a stream building zone wherein the particles are accumulated into a continuous stream. The surplus of tobacco is removed by an adjustable trimming device and the removed surplus is transported back to the distributor for reuse. The quantity of removed surplus is measured by a weighing device whose transducer transmits signals which are compared with signals denoting the position of the trimming device, and the resulting signals are used to adjust the rate of delivery of tobacco particles to the stream building zone. The weighing device has a frame which carries two pulleys for an endless belt. The frame can pivot about the axis of one of the pulleys or it can be tiltably mounted on a fulcrum between the two pulleys.
    Type: Grant
    Filed: March 19, 1986
    Date of Patent: October 6, 1987
    Assignee: Hauni-Werke Korber & Co. KG
    Inventors: Jurgen Steinhauer, Wolfgang Steiniger
  • Patent number: 4696311
    Abstract: In a machine for making cigarette rods containing two types of tobacco there is provided a dual hopper (1200) for containing the two types of tobacco separately and a conveyor (1206) to transport the tobaccos side by side to a chute (1203) and then to a carding area (1214). The levels of the tobaccos in the carding area are monitored and if one is too high then an appropriate flap (306,308) in the chute is opened and that type of tobacco is diverted and recycled to the hopper (1200) until the level of that tobacco in the carding area has returned to an acceptable level, whereupon said flap is closed and that type of tobacco is able to re-enter the carding area.
    Type: Grant
    Filed: December 19, 1985
    Date of Patent: September 29, 1987
    Assignee: Imperial Group Public Limited Company
    Inventors: Brian C. Chard, John D. Hooper, Christopher R. Bale
  • Patent number: 4693263
    Abstract: A composite tobacco stream which contains different types of tobacco is formed by converting fibrous material of a first type into a first succession of discrete batches and by converting fibrous material of a second type into a second succession of discrete batches. The two types of batches are thereupon shuffled in such a way that the resulting stream contains alternating batches consisting of first and second fibrous materials. The stream is equalized, draped into a web of cigarette paper and subdivided into cigarettes of unit length or multiple unit length. The shuffling step can be carried out on a rotating wheel-shaped conveyor or on a foraminous belt conveyor.
    Type: Grant
    Filed: March 5, 1986
    Date of Patent: September 15, 1987
    Assignee: Hauni-Werke Korber & Co. KG
    Inventors: Gunter Wahle, Dieter Ludszeweit
  • Patent number: 4685476
    Abstract: Tobacco shreds are drawn from a magazine by a pneumatic conveyor pipe which delivers the shreds into the lower chamber of an air separator whose upper chamber is separated from the lower chamber by an air-permeable partition and is connected with the inlet of a suction generating device serving to draw an air stream through the pneumatic conveyor pipe. The velocity of the air stream in the pipe is maintained at a constant value by a flow restrictor which is installed in the inlet of the suction generating device and is adjustable by hand or by a servomotor receiving signals from a device which ascertains the velocity of air in the pipe by comparing the velocity of air in the second chamber with the velocity of air in the inlet of the suction generating device. The air separator has an outlet for periodical admission of batches of tobacco shreds from the first chamber into a duct which delivers the shreds into the distributor of a cigarette rod making machine.
    Type: Grant
    Filed: December 10, 1985
    Date of Patent: August 11, 1987
    Assignee: Hauni-Werke Korber & Co. KG
    Inventors: Fritz Hagemann, Klaus Hagenah
  • Patent number: 4671299
    Abstract: A tobacco manufacturing machine including a cover which covers the whole of the machine, a plurality of openable doors disposed in positions corresponding to various portions of the machine which require a manual correction by an operator, power sources for opening and closing those doors, a plurality of sensors attached to various portions of the machine for detecting states which require such a correction and a door opening and producing signals, and control means for logically processing the signals provided from those sensors and producing an operating signal for operating the power source corresponding to the door to be opened. Since the whole of the machine is covered, it is possible to greatly reduce noise during high-speed operation. Because the doors corresponding to various portions of the machine are opened automatically, the troublesome work involved in manual operation is eliminated.
    Type: Grant
    Filed: December 27, 1984
    Date of Patent: June 9, 1987
    Assignee: Japan Tobacco, Inc.
    Inventors: Yutaka Okumoto, Takao Furukawa, Mikio Komori
  • Patent number: 4657144
    Abstract: A method and apparatus are provided for detecting and removing foreign material which may be found in a stream of particulate matter, such as tobacco. The tobacco is allowed to fall in a cascade past an optical detector. The turbulence of the falling motion brings a large proportion of the particles in the cascade into the field of view of the detector. When foreign material is detected, a signal is generated to activate a fluid blast directed at the portion of the cascade in which the foreign material is located.
    Type: Grant
    Filed: February 25, 1985
    Date of Patent: April 14, 1987
    Assignee: Philip Morris Incorporated
    Inventors: Peter Martin, Avis N. Wyatt, Jr., Hector Alonso, Norman R. Rowe, Robert S. Southard, Stephen G. Zimmermann
  • Patent number: 4657031
    Abstract: The invention has for its object a cut-tobacco distributing device for cigarette making machines.The distributing device includes a rotating drum (2) provided with points (3) which takes or receives the cut tobacco.This drum (2) provided with points (3) cooperates with a rotating detaching cylinder (18) which takes the cut tobacco from the said drum (2).According to the invention, in order to reduce the mechanical stresses which exert a degrading action on the cut tobacco, the points (3) of the drum (2) are retractable inside the drum (2) itself and are controlled by cams (8, 9) which retract them, temporarily, in a complete or almost complete way in the region of the detaching cylinder (18).The latter is constructed as a pneumatic suction cylinder without points.
    Type: Grant
    Filed: July 18, 1985
    Date of Patent: April 14, 1987
    Assignee: Sasib S.p.A.
    Inventor: Massimo Sartoni
  • Patent number: 4651758
    Abstract: The distributor of a cigarette maker has an upwardly travelling conveyor which transports particles of tobacco past a rotating paddle wheel serving to remove the surplus of particles and to return the removed surplus into the magazine of the distributor. The paddle wheel is connected with a tachometer generator or is designed to actuate a switch in response to a reduction of its rotational speed and/or in response to deflection by one or more foreign objects in the mass of tobacco particles on the conveyor. The signal which is generated by the tachometer generator or in response to actuation of the switch entails a stoppage of the motor for the conveyor and/or of the motor for the paddle wheel.
    Type: Grant
    Filed: September 11, 1985
    Date of Patent: March 24, 1987
    Assignee: Hauni-Werke Korber & Co. KG.
    Inventor: Jurgen Kahrau
  • Patent number: 4646759
    Abstract: A method and apparatus are disclosed for the separation and classification of tobacco into two fractions, e.g., into heavies and lights. A stream of fluid is employed to produce a stratified bed of the tobacco, preferably in cooperation with vibration of the tobacco, in which the tobacco is supported by the fluid and is stratified as a function of particle size, density and weight. The stream entrains the tobacco particles located at the top of the stratified bed and removes them to a suitable receptacle, where they are received and collected.
    Type: Grant
    Filed: January 6, 1984
    Date of Patent: March 3, 1987
    Assignee: Philip Morris Incorporated
    Inventors: Richard E. Thatcher, Louis R. Turano
  • Patent number: 4624267
    Abstract: Apparatus for feeding tobacco pneumatically into a cigarette making machine has a duct defined on one side by a wall whose width (i.e. in cross-section) increases along the length of the duct from an inlet end to an outlet end, is concave in longitudinal section so that centrifugal force on the tobacco will urge the tobacco against that wall of the duct, and carries a splitter member arranged to split the tobacco stream flowing along the said wall into separate streams passing along opposite sides of the splitter member, and to spread apart the two streams. From the outlet end of the duct, the air and tobacco pass into an air separator from which the tobacco passes via a rotary seal into the hopper of a cigarette making machine. The rotary seal may have special provision for preventing tobacco being trapped and crushed between the rotary part and the surrounding housing of the seal.
    Type: Grant
    Filed: May 17, 1985
    Date of Patent: November 25, 1986
    Assignee: Molins PLC
    Inventor: Francis A. Labbe
  • Patent number: 4610260
    Abstract: The distributor of a cigarette rod making machine has an air-permeable tobacco transporting conveyor adjacent to a channel which is bounded by two spaced apart sidewalls and receives a mixture of tobacco particles and compressed air. The quantity of air entering the channel exceeds the quantity which can be evacuated through the air-permeable conveyor. Therefore, at least one of the sidewalls has a recessed air-permeable portion adjacent to an external suction chamber to draw the surplus of air from the channel without adversely influencing the trajactories of tobacco particles which are propelled toward the conveyor to form thereon a growing homogeneous tobacco stream.
    Type: Grant
    Filed: December 2, 1983
    Date of Patent: September 9, 1986
    Assignee: Hauni-Werke Korber & Co. KG.
    Inventor: Uwe Heitmann
  • Patent number: 4605013
    Abstract: Circumferentially extending recesses in the peripheral surface of a rotating suction wheel are filled with tobacco shreds which are delivered in the form of a narrow stream by a pneumatic conveyor having a narrow tobacco propelling channel extending radially of the suction wheel and receiving the shreds of the stream in a current of compressed air. The surplus of shreds is removed by the current and/or by a trimming device which is installed in the interior of the pneumatic conveyor, and such surplus is recirculated through the distributor of a cigarette rod making machine and back into the pneumatic conveyor. The batches are used to form the interrupted core of a composite tobacco filler wherein the core is surrounded by a tubular envelope containing a different blend of tobacco.
    Type: Grant
    Filed: January 30, 1984
    Date of Patent: August 12, 1986
    Assignee: Hauni-Werke Korber & Co. KG
    Inventor: Manfred Goldbach
  • Patent number: 4593704
    Abstract: A composite tobacco stream is built at the underside of the lower reach of an air-permeable belt conveyor below a suction chamber by showering tobacco particles of a first type into the corner between one marginal portion of the lower reach and a first sidewall bounding a tobacco channel at the underside of the lower reach, by thereupon showering tobacco particles of the first type into the corner between the other marginal portion of the lower reach and a second sidewall so that the particles form a first tobacco layer having a concave underside, by thereupon depositing a relatively narrow core consisting of tobacco particles of a different second type on the underside of the first layer midway between and spaced apart from the two marginal portions of the lower reach, and by thereupon showering tobacco particles of the first type over the core as well as over the marginal portions of the first layer.
    Type: Grant
    Filed: December 2, 1983
    Date of Patent: June 10, 1986
    Assignee: Hauni-Werke Korber & Co. KG.
    Inventors: Gunter Wahle, Dieter Ludszeweit, Uwe Heitmann