Abstract: An apparatus is provided for forming a cigarette filter rod member defining a longitudinal axis. A rod-forming unit is configured to form a continuous supply of a filter material into a continuous cylindrical rod member. An insertion unit configured to insert a carrier carrying a plurality of frangible microcapsule objects into the rod member. Associated apparatuses and methods are also provided.

Abstract: One embodiment of the invention provides apparatus for manufacturing a smoking article. The apparatus includes an ecreteur having at least one trimming disk configured to trim a tobacco rod for a smoking article to have at least one end region of increased tobacco density. The at least one trimming disk is further configured to trim a body region of the tobacco rod such that the body region has a variable tobacco mass per unit length, where the body region is distinct from said at least one end region of increased density.

Abstract: The present invention is directed at various apparatus, systems and methods for forming a sealed concentric or sealed concentric hollow core tobacco rod. The methods of the invention at least comprise passing a trimmed column of metered tobacco and paper between a tongue and garniture to form a concentric shaped tobacco rod or tobacco rod with an inner hollow core; maintaining the concentric shape; and outputting a sealed concentric tobacco rod or a concentric hollow tobacco rod.

Abstract: An apparatus and method for manufacturing a rod member for a cigarette filter element is provided. Each rod member defines a longitudinal axis and includes a generally longitudinally-extending filter material. A rod-forming unit is configured to form a continuous supply of a filter material into a continuous cylindrical rod member. An object insertion unit is configured to introduce a plurality of objects into engagement with the rod member along the longitudinal axis. A dispensing device is configured to selectively dispense a liquid substance into the filter material, substantially commensurately with the introduction of the plurality of objects into engagement with the rod member, wherein the liquid substance is configured to affect an attribute associated with the objects. A rod-dividing unit is configured to divide the rod member into a plurality of rod portions such that each rod portion includes at least one object and a portion of the liquid substance.

Abstract: A method and unit for transversely cutting cigarette portions or similar on a filter assembly machine, whereby a cigarette portion is fed transversely through a cutting station to intercept a rotary circular blade, which is maintained in a work position by an arm mounted to oscillate about an axis parallel to the axis of rotation of the circular blade, so as to move the circular blade between the work position, a store for worn circular blades, and a store for new circular blades.

Abstract: Lack of balance of a crank mechanism, which reciprocates a ledger having one or more guides for one or more cigarette rods or filter rods each issuing from a maker and being subdivided into a row of cigarettes or filter mouthpieces, is at least partially counteracted by at least two counterpoises one of which orbits about the axis of the crank mechanism in a first direction and the other of which orbits, in a second direction counter to the first direction, about a second axis laterally offset relative to the axis of the crank mechanism. A third counterpoise can be mounted for orbital movement about the axis of the crank mechanism and, if utilized, is angularly offset relative to the first counterpoise. The prime mover for the crank mechanism orbits the first and third counterpoises in the first direction, and the second counterpoise in the second direction.

Abstract: Apparatus for controlled removal of surplus material from one or more tows of tobacco particles, filter material for tobacco smoke or the like employs at least one belt conveyor for each stream. The outer side of such belt conveyor is provided with recesses which receive particulate material at the stream forming station or stations. Each stream is equalized by a discrete trimming device which employs a pair of cooperating rotary knives having circular cutting edges and serving to remove the surplus prior to compacting and wrapping of the thus obtained rod-like filler or fillers into web(s) of cigarette paper of the like. The material which has entered the recesses of the belt conveyor(s) contributes to greater density of the corresponding portions of the fillers or fillers, and such densified portions are severed by a cutoff to be located at the ends of plain cigarettes or at the tobacco-containing ends of filter cigarettes.

Abstract: The filler of a cigarette rod has a tubular portion made of shredded tobacco and surrounding at least one row of spherical inserts made of aromatic material or aerosol. The tubular portion is made by feeding tobacco shreds against the underside of the horizontal lower reach of a foraminous conveyor belt advancing beneath a suction chamber to accumulate a first layer of shreds. The inserts are delivered to the underside of the first layer and are attracted thereto by suction. A second layer of shredded tobacco is assembled by showering shreds against the underside of the first layer where the second layer underlies the spherical inserts. The thus obtained filler is draped into a web of wrapping material to form a cigarette rod ready to be subdivided into sections of unit or multiple unit length. The spherical inserts are expelled from a revolving receptacle under the action of centrifugal force to form a row which is conveyed toward the underside of and advances with the first layer.

Abstract: An asymmetrical trimmer disk/paddle wheel apparatus for trimming tobacco from a stream or braid of cut tobacco in a cigarette maker comprises a pair of counter rotating disks with a plurality of pockets arranged to coact with one another to trim off excess tobacco and create densified regions at the filter and lit ends of a cigarette rod product made in the maker. The pockets are constructed with different widths and depths to provide densified regions of different densities and lengths at the filter and lit ends of the cigarette rod product. The cigarette rod product formed by the asymmetrical trimmer disk/paddle wheel apparatus has an improved density profile that minimizes rejects at maker speeds up to about 8000 rods/minute.

Abstract: A method and unit for forming a tobacco bead, whereby a forming conveyor conveying the tobacco bead cooperates with a pressing device for compacting portions of the tobacco bead equally spaced with a given spacing, and cooperates with a shaving device; and whereby a distance between the pressing device and the forming conveyor is regulated independently of a distance between the shaving device and the forming conveyor, and as a function of a linear travelling speed of the forming conveyor or a physical quantity related to it.

Abstract: A method and unit for forming a tobacco bead, whereby a forming conveyor conveying the tobacco bead cooperates with a pressing device for compacting portions of the tobacco bead equally spaced with a given spacing, and cooperates with a shaving device; and whereby a distance between the pressing device and the forming conveyor is regulated independently of a distance between the shaving device and the forming conveyor, and as a function of a linear travelling speed of the forming conveyor or a physical quantity related to it.

Abstract: The filler of a cigarette rod has a tubular portion made of shredded tobacco and surrounding at least one row of spherical inserts made of aromatic material or aerosol. The tubular portion is made by feeding tobacco shreds against the underside of the horizontal lower reach of a foraminous conveyor belt advancing beneath a suction chamber to accumulate a first layer of shreds. The inserts are delivered to the underside of the first layer and are attracted thereto by suction. A second layer of shredded tobacco is assembled by showering shreds against the underside of the first layer where the second layer underlies the spherical inserts. The thus obtained filler is draped into a web of wrapping material to form a cigarette rod ready to be subdivided into sections of unit or multiple unit length. The spherical inserts are expelled from a revolving receptacle under the action of centrifugal force to form a row which is conveyed toward the underside of and advances with the first layer.

Abstract: A belt-type compression molding apparatus for a tobacco stream includes a compression belt integral with a tobacco band for forming the tobacco stream, and the compression belt extends from the tobacco band toward a wrapping section of a cigarette manufacturing machine. The compression belt defines a compression molding passage for the tobacco stream in cooperation with a molding groove of a molding bed for guiding wrapping paper. The compression belt travels at the same speed as the tobacco band and serves as a movable ceiling wall of the compression molding passage.

Abstract: This invention is concerned with improvements to a ledger for a rod-making machine of the type comprising a rod supporting part (14, 16) which is pivotally mounted on two linear motion devices (10; 12) each comprising a fixed gear (A), a first orbiting gear (B) which is preferably smaller than the fixed gear, and a pair of connected coaxial gears (C) and (D) of different diameter which also orbit about the axis of the fixed gear and which mesh respectively with the fixed gear and first orbiting gear (B), such that the effective gear ratio between the fixed gear (A) and the first orbiting gear (B) via the other two gears is 2:1, the rod supporting part being pivotally connected to the first orbiting gear (B) or to a crank connected thereto. According to the main improvement, an assembly including gears B, C and D and parts carrying them at appropriate positions is arranged to be readily replaceable to achieve a rod length change.

Abstract: A continuous rod with a composite filler having a core constituting a small-diameter cigarette rod and a tube surrounding the core and being confined within a converted web of cigarette paper has axially spaced-apart densified sections in the core as well as in the tube. When the continuous rod is converted into a series of discrete cigarettes, it is severed simultaneously across the densified sections of the core as well as across the densified sections of the tube. If the densified sections of the core are not confined within the densified sections of the tube, a trimming device of the maker of the core is adjusted to shift the locations of the thereafter formed densified sections of the core until such densified sections register with those of the tube.

Abstract: An asymmetrical trimmer disk/paddle wheel apparatus for trimming tobacco from a stream or braid of cut tobacco in a cigarette maker comprises a pair of counter rotating disks with a plurality of pockets arranged to coact with one another to trim off excess tobacco and create densified regions at the filter and lit ends of a cigarette rod product made in the maker. The pockets are constructed with different widths and depths to provide densified regions of different densities and lengths at the filter and lit ends of the cigarette rod product. The cigarette rod product formed by the asymmetrical trimmer disk/paddle wheel apparatus has an improved density profile that minimizes rejects at maker speeds up to about 8000 rods/minute.

Abstract: A pusher/cutter drum arrangement for use in the tobacco-processing industry for longitudinal-axial positioning and cutting of rod-shaped objects includes a rotating trough drum containing receiving troughs for receiving, respectively, the rod-shaped objects in a staggered formation. Alignment contacts extend in the receiving troughs and are adapted for aligning the rod-shaped objects with one another in a transverse direction. A rotating cutting means extends through the receiving troughs for making a transverse cut of the aligned rod-shaped objects.

Abstract: A shower of tobacco particles is fed into the upper end of a downwardly sloping and downwardly tapering funnel-shaped part of a conveyor wherein the particles gather into a flow of interlaced particles. Successive increments of the flow are acted upon by one or more jets of air issuing from at least one nozzle which loosens successive foremost increments of the flow prior to admission into a tobacco filler rod forming unit in a cigarette rod making machine.

Abstract: A cigarette manufacturing machine having a shaving device for shaving at least one bead of tobacco, wherein two superimposed, mutually contacting disks with respective serrated outer edges are rotated about a common axis at different peripheral speeds to shave the bead of tobacco fed against the disks.

Abstract: A cigarette rod wherein a flexible tubular insert is surrounded by smokable material which, in turn, is surrounded by a wrapper of cigarette paper is formed by advancing the insert from a source at a variable speed toward one or more stations where the running insert is confined between two layers of smokable material. A combined monitoring and regulating system is provided to monitor the extent of sag of the insert between the outlet of the source and the confining station(s), to generate signals denoting the extent of sag, and to regulate the speed of a motor for the insert at the outlet of the source in response to such signals. The purpose of the combined signal generating and regulating system is to maintain the extent of sag of the insert between an upper threshold value and a lower threshold value.