Abstract: A material containing a soft magnetic substance is subjected to a plastic deformation such as a roll processing to obtain a rod-shaped body. Then, the rod-shaped body or a shaped body obtained by processing the rod-shaped body into a shape other than a flat plate shape is subjected to a heat treatment in the presence of a magnetic field. The rod-shaped body or the shaped body is made magnetic-anisotropic by the heat treatment thereby to obtain a magnetic-anisotropic plastically deformed body.

Abstract: A grain oriented electrical steel sheet has a total length of cracks in a film on a steel sheet surface, of 20 ?m or less per 10000 ?m2 of the film, wherein magnetic domain refinement interval in a rolling direction of the steel sheet, provided in magnetic domain refinement through substantially linear introduction of thermal strain from one side of the steel sheet corresponding to a winding outer peripheral side of a coiled steel sheet at a stage of final annealing in a direction intersecting the rolling direction; and deflection of 3 mm or less per unit length: 500 mm in the rolling direction of the steel sheet.

Abstract: A grain oriented electrical steel sheet has thermal strain introduced thereinto in a dotted-line arrangement in which strain-imparted areas are lined in a direction that crosses a rolling direction of the steel sheet, wherein the strain-imparted areas introduced in the dotted-line arrangement have a size from 0.10 mm or more to 0.50 mm or less and an interval between the adjacent strain-imparted areas is from 0.10 mm or more to 0.60 mm or less.

Abstract: A method (and structure) of thermally treating a magnetic layer of a wafer, includes annealing, for a predetermined short duration, a magnetic layer of a single wafer.

Abstract: A grain oriented electrical steel sheet that is subjected to magnetic domain refining treatment by electron beam irradiation and exhibits excellent low-noise properties when assembled as an actual transformer in which tension exerted on the steel sheet by the forsterite film is 2.0 MPa or higher both in a rolling direction and a direction transverse (perpendicular) to the rolling direction, and a ratio of an irradiation pitch in a thermal strain introduced region (B) to a spot diameter (A) on an electron beam irradiation surface satisfies 0.5?B/A?5.0.

Abstract: A composite free layer having a FL1/insertion/FL2 configuration where a top surface of FL1 is treated with a weak plasma etch is disclosed for achieving enhanced dR/R while maintaining low RA, and low ? in TMR or GMR sensors. The weak plasma etch removes less than about 0.2 Angstroms of FL1 and is believed to modify surface structure and possibly increase surface energy. FL1 may be CoFe, CoFe/CoFeB, or alloys thereof having a (+) ? value. FL2 may be CoFe, NiFe, or alloys thereof having a (?) ? value. The thin insertion layer includes at least one magnetic element such as Co, Fe, and Ni, and at least one non-magnetic element. When CoFeBTa is selected as insertion layer, the CoFeB:Ta ratio is from 1:1 to 4:1.

Abstract: A process of manufacturing segments, an anisotropic direction of which is continuously changed in a plane vertically by a uniform magnetic field maintained in a constant direction and a process of arranging a plurality of segments on a circumference, extruding the segments in a ring shape by rheology based on the viscous deformation of the segments, from one thrust-direction end surface of the segments, and subsequently compressing the segments from both thrust-direction end surfaces of the segments are necessarily included. A ring magnet, anisotropy of which is controlled in a continuous direction, is provided, and a source for generating a static magnetic field has energy density (BH) max?160 to 180 kJ/m3.

Abstract: A composite free layer having a FL1/insertion/FL2 configuration where a top surface of FL1 is treated with a weak plasma etch is disclosed for achieving enhanced dR/R while maintaining low RA, and low ? in TMR or GMR sensors. The weak plasma etch removes less than about 0.2 Angstroms of FL1 and is believed to modify surface structure and possibly increase surface energy. FL1 may be CoFe, CoFe/CoFeB, or alloys thereof with Ni, Ta, Mn, Ti, W, Zr, Hf, Tb, or Nb having a (+) ? value. FL2 may be CoFe, NiFe, or alloys thereof having a (?) ? value. The thin insertion layer includes at least one magnetic element such as Co, Fe, and Ni, and at least one non-magnetic element selected from Ta, Ti, W, Zr, Hf, Nb, Mo, V, Cr, or B. When CoFeBTa is selected as insertion layer, the CoFeB:Ta ratio is from 1:1 to 4:1.

Abstract: A semiconductor transformer provides high frequency operation by forming the primary windings of the transformer around a section of magnetic material that has a hard axis that lies substantially parallel to the direction of the magnetic field generated by the primary windings. The core can also be formed to have a number of sections where the magnetic flux follows the hard axis through each section of the core.

Abstract: There is provided a method of manufacturing a permanent magnet having extremely high orientation by arranging such that the crystal fractures of alloy raw meal powder having more equal crystal orientational relationship are combined in magnetic field. In this invention, alloy raw meal powder is filled into a cavity and, while agitating the alloy raw meal powder inside the cavity, is oriented in the magnetic field. This oriented body is then compression molded in the magnetic field into a predetermined shape.

Abstract: An acousto-magnetic (AM) anti-theft alarming unit is designed for specific use in a hard tag anti-theft clamp which uses a magnetic detacher. The alarming unit includes a resonator housing defining a cavity in which is placed at least one resonator and a bias piece covered by a housing cover affixed to the resonator housing. The resonators are placed into the housing cavity in a vertically layered configuration. The bias piece is placed along the side of the resonators, as opposed to being beneath the resonators, as is conventional in the art. The bias piece is preferably made of a sintered rare-earth permanent magnet and has a high coercivity. Accordingly, this alarming unit has a strong resistance to demagnetization and a resistance to being shielded by metal. The bias piece has a strong anti-destruction ability, a simple structure and is easy to manufacture.

Abstract: A method of manufacturing a magnetic resonance imaging (MRI) device is provided including providing at least one magnet positioned between a keeper device and a yoke, the keeper device being positioned at a pole region of the at least one magnet, positioning at least one pole device at the pole region of the at least one magnet, and removing the keeper device from the pole region to allow the at least one pole device to be positioned at the pole region of the at least one magnet.

Abstract: A method (and structure) of thermally treating a magnetic layer of a wafer, includes annealing, for a predetermined short duration, a magnetic layer of a single wafer.

Abstract: A system and method for producing material characteristics are described. A magnetic treatment chamber (14) with a high magnetic field treats workpieces; and a conveyor or transporter (26) continuously moves the workpieces (22) through the high magnetic field in the magnetic chamber. A frictional or mechanical engagement system (40a, 40b) extracts the workpieces through and out of the high magnetic field.

Abstract: An interior permanent magnet (IPM) rotary machine comprises a rotor comprising a rotor yoke having bores and a plurality of permanent magnet segments disposed in the bores of the rotor yoke, each permanent magnet segment consisting of a plurality of magnet pieces. The rotor is assembled by inserting the plurality of unbound magnet pieces in each bore for stacking the magnet pieces, and fixedly securing the stacked magnet pieces in the bore.

Abstract: A method for reducing a temperature rise of a magnetic material is provided. The method includes applying force to the magnetic material to reduce a dimensional change of the magnetic material during a first part of an operation cycle, such as due to magnetostriction. The force is removed from the magnetic material during a second part of an operation cycle, allowing magnetostrictive dimensional changes to occur.

Abstract: A current transformer core has a ratio of the core outside diameter Da to the core inside diameter Di of <1.5, a saturation magnetostriction ?s of =|4| ppm, a circular hysteresis loop with 0.50=Br/Bs=0.85 and an Hcmax=20 mA/cm. The current transformer core is made of a soft magnetic iron alloy in which at least 50% of the alloy structure is occupied by fine-crystalline particles with an average particle size of 100 nm or less, and the iron-based alloy comprises, in essence, one combination.

Abstract: A method of manufacturing a thin-film magnetic head including forming the first shield layer; forming the magnetoresistive device, carried out after forming the first shield layer, a heat treatment providing exchange coupling between the ferromagnetic layer and the antiferromagnetic layer so as to magnetize the ferromagnetic layer in a predetermined direction; forming the domain control layer so as to hold the magnetoresistive device in a track width direction; magnetizing the domain control layer in a direction yielding a magnetic field in the same direction as with a magnetic field received by the ferromagnetic layer upon exchange-coupling with the antiferromagnetic layer, forming the second shield layer, carried out after magnetizing the domain control layer, and remagnetizing the domain control layer in a direction yielding the longitudinal bias magnetic field, carried out after forming the second shield layer.

Abstract: Methods and systems for improving permalloy sensitivity. One or more permalloy sensing components can be configured upon a substrate, and one or more conductors are located above a portion of the permalloy sensing component of interest. A current can then be initiated through the conductor. The substrate can then be heated such that the current creates a magnetic field that modifies the anisotropy of the portion of the permalloy sensing component of interest, thereby providing selective anisotropy and improving permalloy sensitivity thereof.

Abstract: A precursor particle having a particle size of 10 nm or more and 1 ?m or less, and comprising a first compound selected from an alkoxide, a hydroxide, a sulfate, a nitrate, a carbonate, or a carboxylate of magnetic metal containing at least one metal of Fe and Co, and a second compound selected from an alkoxide or a hydroxide, a sulfate, a nitrate, a carbonate, or a carboxylate of a metal element for forming an oxide, is prepared. Then the precursor particle is heated in a reducing atmosphere to form an insulating particle made of an oxide of the metal element by decomposing the second compound, and to precipitate a particle of the magnetic metal in the insulating particle at a particle size of 1 nm or more and 100 nm or less, thereby manufacturing a high frequency magnetic material.

Abstract: A radially anisotropic magnet is prepared by furnishing a cylindrical magnet-compacting mold comprising a die, a core, and top and bottom punches, packing a magnet powder in the mold cavity, applying a magnetic field across the magnet powder, and forcing the top and bottom punches to compress the magnet powder for compacting the magnet powder by a horizontal magnetic field vertical compacting process. The top punch is divided into segments so that the magnet powder may be partially compressed; in the step of compacting the magnet powder packed in the mold cavity by a horizontal magnetic field vertical compacting process, the magnet powder is partially compressed by the segments of the top punch cooperating with the bottom punch for thereby consolidating the partially compressed zones of magnet powder to a density from 1.

Abstract: A method of forming gray iron components includes applying a substantially uniform magnetic field to gray iron. The method also includes heat-treating the gray iron while the gray iron is within the magnetic field.

Abstract: A ferromagnetic resonator for use in a marker in a magnetomechanical electronic article surveillance system has improved magnetoresonant properties and/or reduced eddy current losses by virtue of being annealed so that the resonator has a fine domain structure with a domain width less than about 40 ÿm, or less than about 1.5 times the thickness of the resonator. This produces in the resonator an induced magnetic easy axis which is substantially perpendicular to the axis along which the resonator is operated magnetically by a magnetic bias element also contained in the marker. The annealing which produces these characteristics can take place in a magnetic field of at least 1000 Oe, oriented at an angle with respect to the plane of the material being annealed so that the magnetic field has a significant component perpendicular to this plane, a component of at least about 20 Oe across the width of the material, and a smallest component along the direction of transport of the material through the annealing oven.

Abstract: A method of magnetizing a filter is disclosed. Magnetizing a filter improves the ability of the filter to remove ferromagnetic contaminants from a fluid by allowing the filter to attract and catch contaminants that have metallic properties. The method involves magnetizing the metal components of the filter, which include the filter canister, the filter end cap, the filter element frame, and any other components made from ferromagnetic materials.

Abstract: The invention relates to a method and to a device for carrying out a manufacturing process in which all magnet cores to be produced are first continuously crystallized. Depending on whether the required hysteresis loops should be round, flat or rectangular, the magnet cores are either immediately finished, that is enclosed in housings, conditioned to a rectangular hysteresis loop in a direct-axis magnetic field or to a flat hysteresis loop in a magnetic cross-field and then finished.

Abstract: An elongate structure having a magnetostrictive material composition is subjected to tensile stress in the longitudinal-axial direction, thereby generally orienting the magnetization of the elongate structure in the longitudinal-axial direction. Electrical current is conducted through the elongate structure and/or through at least one adjacent elongate conductor, thereby generally orienting the magnetization of the elongate structure in the transverse direction, generally in parallel with the transverse direction of the magnetic field concomitant the conduction of current through the elongate structure. The elongate structure magnetostrictively contracts due to the (generally 90°) repositioning of the magnetization of the elongate structure.

Abstract: The method of fabricating an exchange-coupling film in accordance with the present invention comprises a multilayer body forming step of forming a multilayer body having an antiferromagnetic layer and a ferromagnetic layer laminated on the antiferromagnetic layer; and an annealing step of annealing the multilayer body in a magnetic field with a maximum temperature higher than a blocking temperature of the multilayer body by 15 to 60° C.

Abstract: A method for recovering a catalyst for a fuel cell includes a collection step in which a catalyst is collected by attracting, using a magnetic force, a magnetic material contained in at least one of the catalyst and a carrier on which the catalyst is supported. A system for recovering a catalyst for a fuel cell includes a collection device that attracts, using a magnetic force, a magnetic material contained in at least one of a catalyst and a carrier on which the catalyst is supported.

Abstract: A magnetic roller may comprise a magnetized outer surface and an internal chamber. A temperature control system may be in communication with the internal chamber, and a fluid capable of heat transfer may circulate within the internal chamber and the temperature control system. The magnetic roller may be used to produce magnetic sheets having magnetizable particles that are aligned according the a magnetic field generated by the magnetic roller. The magnetic sheet may be provided in a pliable form wherein magnetizable particles may shift orientation when exposed to the magnetic field. Heat may be transferred between the sheet and the magnetic roller to cause solidification of the magnetic material and prevent dealignment of the magnetic particles.

Abstract: A three dimensional soft magnetic metal mass suitable for milling is formed wrapping soft magnetic metal ribbon into a three dimensional shape and then applying adhesive to the three dimensional shape. The adhesive permeates the three dimensional shape. The adhesive is then cured. If the soft magnetic metal mass is made as a toroid, then it could be processed into an electromechanical component. The electromechanical component would then be suitable for use in very high frequency electric motors.

Abstract: A positive magnetostrictive material such as a ferromagnetic alloy is subjected to a magnetic field during annealing treatment while being heated for a predetermined period of time at an elevated temperature below its softening temperature followed by cooling resulting in a treated ferromagnetic material having high tensile strength and positive magnetostriction properties for enhancing use thereof under tensile loading conditions. Such treatment of the ferromagnetic alloy may be augmented by application thereto of a compressive stress.

Abstract: Methods of reorienting ferromagnetic layers of a plurality of magnetoresistive elements and structures formed by the methods. The plurality of magnetoresistive elements, preferably GMR multilayer elements, are manufactured and arranged on a planar substrate. The method effectively allows selective orientation and reorientation of distinct ferromagnetic layers of a subset of the magnetoresistive elements on the substrate. The methods make either use of subsequent annealing processes making use of magnetic fields pointing in different directions. Prior to application of a subsequent annealing process, a complimentary subset of magnetoresistive elements is effectively shielded by selective deposition of a soft-magnetic shielding layer. Alternatively, a single annealing process can be performed when an externally applied magnetic field is locally modified by soft-magnetic structures, such as fluxguides.

Abstract: A method is provided for preserving the transverse biasing of a GMR (or MR) read head during back-end processing. In a first preferred embodiment, the method comprises magnetizing the longitudinal biasing layers of the read head in a transverse direction, so that the resulting field at the position of the transverse biasing layer places it in a minimum of potential energy which stabilizes its direction. The field of the longitudinal biasing layer is then reset to the longitudinal direction in a manner which maintains the transverse biasing direction. In a second embodiment, a novel fixture for mounting the read head during processing includes a magnetic portion which stabilizes the transverse bias of the read head. The two methods may be used singly or in combination.

Abstract: The invention relates to a transductor regulator with a magnetic core which is made up of a nanocrystalline alloy which is almost free of magnetorestriction. The core has as low cyclic magnetization losses as possible and as rectangular a hysterisis cycle as possible. Said alloy has the composition: FeaCobCucM?dSixByM?z, M? representing an element from the group V, Nb, Ta, Ti, Mo, W, Zr, Hf or a combination of these and M? representing an element from the group C, P, Ge, As, Sb, In, O, N or a combination of these and the following conditions applying: a+b+c+d+x+y+z=100%, with a=100%?b?c?d?x?y?z, 0?b?15, 0.5?c?2, 0.1?d?6, 2?x?20, 2?y?18, 0?z?10 and x+y>18. The inventive transductor regulators are particularly advantageously used in motor vehicle voltage supplies, rail power supplies or in aircraft power supplies.

Abstract: A process sequence for forming a soft magnetic layer having Hce and Hch of ?2 Oe, Hk?5 Oe, and Bs of ?24 kG is disclosed. A CoFe or CoFe alloy is electroplated in a 10O C to 25O C. bath (pH 2 to 3) containing Co+2 and Fe+2 ions in addition to boric acid and one or more aryl sulfinate salts to promote magnetic softness in the deposited layer. Peak current density is 30 to 60 mA/cm2. A two step magnetic anneal process is performed to further improve softness. An easy axis anneal is followed by a hard axis anneal or vice versa. In an embodiment where the magnetic layer is a pole layer in a write head, the temperature is maintained in a 180O C to 250O C range and the applied magnetic field is kept a 300 Oe or below to prevent degradation of an adjacent read head.

Abstract: Methods are provided for manufacturing a magnetizable core component for use in an electric motor. The method includes forming a green body from a powdered metal-ceramic composite. The method also includes heating the green body to form a core. The method further includes applying a magnetic field to the core to produce paths in a predetermined orientation, where the paths are configured to allow flux to flow therealong. The magnetizable core component is also provided.

Abstract: A seamless, rotationally symmetrical hollow blank formed by a non-cutting operation from a deformable permanently magnetic alloy is provided, said alloy consisting essentially of 5.0 to 20.0 percent by weight cobalt, 20.0 to 35.0 percent by weight chromium, for the remainder iron and impurities caused by melting and/or by chance. The seamless hollow body is suitable in particular for use in hysteresis clutches, hysteresis brakes, and position measuring devices. Furthermore, non-cutting shaping processes for producing the seamless rotationally symmetrical hollow body are provided, with roller spinning being preferred.

Abstract: A ferromagnetic resonator for use in a marker in a magnetomechanical electronic article surveillance system is manufactured at reduced cost by being continuously annealed with a tensile stress applied along the ribbon axis and by providing an amorphous magnetic alloy containing iron, cobalt and nickel and in which the portion of cobalt is less than about 4 at %.

Abstract: This invention relates to a transformer and more particularly, to a system and method for making a transformer utilizing dynamic magnetic compaction. A coil is placed in a conductive container, and a conductive powder material, such as ferrite, is placed in the container and surrounds the coil and the turns of the coil. A power supply energizes a capacitor which subsequently provides a high energizing current to a second, energizing coil within which the container, material and inner coil are situated, thereby causing the container, powder materials and coil to be compacted to provide an electrical component, such as a transformer, motor, commutator, rotor or choke.

Abstract: Thus, as shown by an exact electrodynamic computation of EMBF and the estimations described above of the velocity of turbulent flows arising due to their effect, application of amplitude- and frequency-modulated helically traveling (rotating and axially traveling) electromagnetic fields in metallurgical and chemical technologies and foundry can considerably increase the hydraulic efficiency of MHD facilities, intensify the processes of heat and mass transfer in technological plants, significantly increase their productivity, considerably decrease energy consumption for the production of metals, alloys, cast articles, and chemical products, and improve their quality.

Abstract: A bitumen film containing magnetic powder is heated prior to magnetization to a temperature enabling the magnetic powder particles to be oriented according to the effect of the magnetic field. The bitumen film is sufficiently cooled after magnetization in order to preserve the magnetization, whereby the orientation of the magnetic powder particles, which is adjusted during magnetization, is maintained.

Abstract: In a conventional spin valve the shunt resistance of the pinning layer reduces the overall efficiency of the device. This problem has been overcome by using IrMn for the pinning layer at a thickness of about 20 Angstroms or less. For the IrMn to be fully effective it must be subjected to a two-step anneal, first in the presence of a high field (about 10 kOe) for several hours and then in a low field (about 500 Oe) while it cools. The result, in addition to improved pinning, is the ability to do testing at the full film and full wafer levels.

Abstract: A ferromagnetic resonator for use in a marker in a magnetomechanical electronic article surveillance system is manufactured at reduced cost by being continuously annealed with a tensile stress applied along the ribbon axis and by providing an amorphous magnetic alloy containing iron, cobalt and nickel and in which the portion of cobalt is less than about 4 at %.

Abstract: A pole piece of a magnetic write head is formed over a substrate and includes a pole tip having a width that is less than its height which is normal the substrate. Due to stress-anisotropy, the pole tip structure has an inherent easy-axis which is oriented in an unfavorable direction (i.e. perpendicular to the ABS and almost collinear with a driving field of the write head). To alleviate this problem, during electroplating or annealing of the pole piece a magnetic field is applied to the pole tip in a direction which is out-of-plane from the substrate but in-plane with a side wall of the pole tip which vertically projects from the substrate. By applying the magnetic field in this manner, the easy axis of the pole piece is oriented in the direction of the applied magnetic field to facilitate more efficient switching in the write head. Ideally, the angle ? is about 90° for Hexagonal-Closed Packed (HCP) materials or about 50° for Face-Centered Cubic or Body-Centered Cubic (BCC) materials (e.g. NiFe and CoFe).

Abstract: The method of the present invention includes a step of preparing a rare earth magnet 22 disposed for forming a cylinder 22a, a first magnetizing step of applying a first external magnetic field H1 to the rare earth magnet 22, thereby forming a first region R1 magnetized from an inner side to an outer side of the cylinder 22a and a second region R2 magnetized from the outer side to the inner side, and a second magnetizing step of applying a second external magnetic field H2 so that an external magnetic field component forming an angle of more than 0° and less than 50° with a direction of the external magnetic field component applied in the first magnetizing step to a boundary between the first region R1 and the second region R2.

Abstract: Methods are provided for forming a plurality of permanent magnets with two different north-south magnetic pole alignments for use in microelectromechanical (MEM) devices. These methods are based on initially magnetizing the permanent magnets all in the same direction, and then utilizing a combination of heating and a magnetic field to switch the polarity of a portion of the permanent magnets while not switching the remaining permanent magnets. The permanent magnets, in some instances, can all have the same rare-earth composition (e.g. NdFeB) or can be formed of two different rare-earth materials (e.g. NdFeB and SmCo). The methods can be used to form a plurality of permanent magnets side-by-side on or within a substrate with an alternating polarity, or to form a two-dimensional array of permanent magnets in which the polarity of every other row of the array is alternated.

Abstract: Magnetostrictive devices and methods involving a magnetostrictive alloy having; (1) one or more of Pd, and Pt, and (2) one or more of Ni, Co, Fe, where the alloy comprises one or more of PdxNi1?x, PdxFe1?x, PdxCo1?x, PtxNi1?x, PtxFe1?x, PtxCo1?x, where x is less than 1, where magnetostrictive properties and diffusion, and solubility properties than variable in response to variations to a magnetic field to which the alloy is subjected. Devices and methods are used in hydrogen storage, isotopic separation, catalytic systems, actuator/sensor, and other magnetostrictive applications.

Abstract: Magnetic tunnel junction (MTJ) and charge perpendicular-to-plane (CPP) magnetic sensors are disclosed which have a first antiferromagnetic layer for pinning the magnetization direction in a pinned layer and a second antiferromagnetic layer for providing bias stabilization of a free layer. The two antiferromagnetic layers may be formed from the same material and using a spin-flop effect may be initialized simulataneously. A disk drive using these sensors is disclosed.

Abstract: A method of manufacturing a spin-valve thin-film magnetic element is provided. The spin-valve thin-film magnetic element includes a free magnetic layer and laminates of pinned magnetic layers and antiferromagnetic layers formed on two surfaces of the free magnetic layer.

Abstract: A thin arc segment magnet made of a an R-T-B based, rare earth sintered magnet substantially comprising 28-33 weight % of R and 0.8-1.5 weight % of B, the balance being substantially Fe T, wherein R is at least one rare earth element including Y, and T is Fe or Fe and Co, which has an oxygen content of 0.3 weight % or less, a density of 7.56 g/cm3 or more, a coercivity iHc of 1.1 MA/m (14 kOe) or more at room temperature, and an orientation Br/4?Imax of 96% or more in an anisotropy-providing direction at room temperature can be produced by using a slurry mixture formed by introducing fine alloy powder of the above composition into a mixture liquid comprising 99.7-99.99 parts by weight of a mineral oil, a synthetic oil or a vegetable oil and 0.01-0.3 parts by weight of a nonionic surfactant and/or an anionic surfactant.