Metallic Patents (Class 148/24)
  • Publication number: 20130082093
    Abstract: A flux composition is provided, comprising, as initial components: a carboxylic acid; and, an amine fluxing agent represented by formula I: Also provided is a method of soldering an electrical contact using the flux composition.
    Type: Application
    Filed: September 30, 2011
    Publication date: April 4, 2013
    Applicant: ROHM AND HAAS ELECTRONIC MATERIALS LLC
    Inventors: Kim S. Ho, Mark R. Winkle, Avin V. Dhoble, Michael K. Gallagher, Xiang-Qian Liu, Asghar A. Peera, Glenn N. Robinson, Ian A. Tomlinson, David Fleming
  • Publication number: 20130082094
    Abstract: A flux composition is provided, comprising, as initial components: a carboxylic acid; and, a polyamine fluxing agent represented by formula I: with the proviso that when the polyamine fluxing agent represented by formula I is according to formula Ia: then zero to three of R1, R2, R3 and R4 is(are) a hydrogen. Also provided is a method of soldering an electrical contact using the flux composition.
    Type: Application
    Filed: September 30, 2011
    Publication date: April 4, 2013
    Applicant: ROHM AND HAAS ELECTRONIC MATERIALS LLC
    Inventors: Mark R. Winkle, Avin V. Dhoble, Kim S. Ho, Michael K. Gallagher, Xiang-Qian Liu, David Fleming
  • Publication number: 20130082089
    Abstract: A curable flux composition is provided, comprising, as initial components: a resin component having at least two oxirane groups per molecule; a carboxylic acid; a fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; and wherein zero to three of R1, R2, R3 and R4 is(are) a hydrogen; and, optionally, a curing agent. Also provided is a method of soldering an electrical contact using the curable flux composition.
    Type: Application
    Filed: September 30, 2011
    Publication date: April 4, 2013
    Applicant: ROHM AND HAAS ELECTRONIC MATERIALS LLC
    Inventors: Michael K. Gallagher, Kim S. Ho, Avin V. Dhoble, Mark R. Winkle, Xiang-Qian Liu, David Fleming
  • Publication number: 20130042946
    Abstract: The present invention relates to a solder paste composition, a solder paste and a soldering flux. The soldering flux comprises a resin, a thixotropic agent, an activator, a solvent as well as a long-chain thiol and/or an organic chelating agent.
    Type: Application
    Filed: June 22, 2012
    Publication date: February 21, 2013
    Inventors: Huiying Yang, Daoqiang Lu
  • Publication number: 20130020377
    Abstract: In a Ni-based, Co-based, or Ni—Co-based braze alloy (1) for high-temperature brazing of components (7) of modular structure and for repairing damaged components (7) which are formed of single crystal or directionally solidified superalloys using said braze alloy (1), the braze alloy has a first metallic powder component (2) having particle sizes in the nanometer range and a second metallic powder component (3) having particle sizes in the micrometer range. The surface of the particles of the second powder component (3) is thinly coated with particles of the first powder component (2). The braze alloy (1) additionally includes grain boundary stabilizing elements as alloying elements. In addition, melting point depressants can be present in the braze alloy (1) in a commercially common quantity or with a considerably increased proportion. Both the melting temperature of the braze alloy (1) and the probability of recrystallization are advantageously reduced.
    Type: Application
    Filed: September 14, 2011
    Publication date: January 24, 2013
    Inventors: Alexander Stankowski, Daniel Beckel
  • Publication number: 20130008698
    Abstract: A multilayer wiring board having via-hole conductors which electrically connects a plurality of wirings arranged in a manner such that an insulating resin layer is placed between the wirings, wherein: the via-hole conductors each include copper, tin, and bismuth, namely, a first metal region including a link of copper particles in plane-to-plane contact with one another, the link electrically connecting the wirings, a second metal region mainly composed of one or more of tin, a tin-copper alloy, and a tin-copper intermetallic compound, and a third metal region mainly composed of bismuth; at least a part of the second metal region is in contact with the surface of the copper particles, the surface excluding the area of the plane-to-plane contact portion of the link; and the Cu, Sn, and Bi in the metal portion are of a composition having a specific weight ratio (Cu:Sn:Bi).
    Type: Application
    Filed: December 6, 2011
    Publication date: January 10, 2013
    Applicant: PANASONIC CORPORATION
    Inventors: Tsuyoshi Himori, Shogo Hirai, Takayuki Higuchi, Satoru Tomekawa, Yutaka Nakayama
  • Publication number: 20130011185
    Abstract: A method for joining, assembling, at least two parts made of silicon carbide-based materials by non-reactive brazing is provided. According to the method, the parts are contacted with a non-reactive brazing composition, the assembly formed by the parts and the brazing composition is heated to a brazing temperature sufficient to melt the brazing composition totally or at least partly, and the parts and the brazing composition are cooled so that, after solidification of the brazing composition, a moderately refractory joint is formed; wherein the non-reactive brazing composition is a binary alloy consisting in atomic percentages, of 60% to 66% silicon and 34 to 40% nickel. A brazing composition as defined above is also provided. A paste, suspension of braze alloy comprising a powder of the brazing composition and an organic binder is provided. In addition, a joint and assembly obtained with the foregoing method is provided.
    Type: Application
    Filed: March 11, 2011
    Publication date: January 10, 2013
    Inventors: Valérie Chaumat, Jean-Francois Henne
  • Publication number: 20130004235
    Abstract: A method for joining, assembling, at least two parts made of silicon carbide-based materials by non-reactive brazing is provided. According to the method, the parts are contacted with a non-reactive brazing composition, the assembly formed by the parts and the brazing composition is heated to a brazing temperature sufficient to melt the brazing composition totally or at least partly, and the parts and brazing composition are cooled to that, after solidification of the brazing composition, a moderately refractory joint is formed; wherein the non-reactive brazing composition is an alloy comprising, in atomic percentages, 45% to 65% silicon, 28% to 45% nickel and 5% to 15% aluminium. A brazing composition as defined above is provided. A brazing paste, suspension comprising a powder of said brazing composition and an organic binder as well as a joint and assembly obtained the foregoing method are also provided.
    Type: Application
    Filed: March 11, 2011
    Publication date: January 3, 2013
    Applicant: Commissariat a l'energie atomique et aux energies alternatives
    Inventors: Valérie Chaumat, Jean-Francois Henne, Nadia Miloud-Ali
  • Patent number: 8293334
    Abstract: The invention relates to a method for a preliminary metallizing treatment of galvanized or zinc alloy-coated steel surfaces or joined metallic parts that at least partly have zinc surfaces, in a surface treatment encompassing several process steps. In the disclosed method, metallic coats of especially a maximum of 100 mg/m2 of molybdenum, tungsten, cobalt, nickel, lead, tin, and/or preferably iron are produced on the treated zinc surfaces. Another embodiment of the invention relates to an uncoated or subsequently coated metallic part which has been subjected to the disclosed preliminary metallizing treatment as well as the use of such a part for making bodies during the production of automobiles, building ships, in the construction industry, and for manufacturing white products.
    Type: Grant
    Filed: November 18, 2009
    Date of Patent: October 23, 2012
    Assignee: Henkel AG & Co. KGaA
    Inventors: Karsten Hackbarth, Wolfgang Lorenz, Eva Wilke, Marcel Roth, Reiner Wark, Michael Wolpers, Guadalupe Sanchis Otero, Christian Rosenkranz, Peter Kuhm, Kevin Meagher
  • Publication number: 20120248616
    Abstract: To provide an electronic component, containing: a wiring board containing electrode pads; a component including a plurality of electrodes, the component being mounted on the wiring board; a sealing resin covering the component; and a plurality of terminals configured to connect a wiring provided within the wiring board to an external substrate, wherein the plurality of electrodes and the electrode pads are connected with solder, and wherein a first resin layer and a second resin layer are provided between the solder and the sealing resin in this order from the side of the solder, where the first resin layer has a first Young's modulus and the second resin layer has a second Young's modulus larger than the first Young's modulus.
    Type: Application
    Filed: January 30, 2012
    Publication date: October 4, 2012
    Applicant: FUJITSU LIMITED
    Inventors: Masayuki KITAJIMA, Takatoyo Yamakami, Takashi Kubota, Kuniko Ishikawa
  • Publication number: 20120248176
    Abstract: A solder is provided that produces a more impact resistant solder joint that is usable in high-end applications. The solder joint has a strong interconnection that can perform all of the normal functions of a solder joint while being more impact resistant. Furthermore, the solder joint retains its capabilities over the service life of a high-end product such as a computer or a cell phone. The solder meets the requirements of the soldering industry both today and into the future, including but not limited to an ability to be printed or dispensed with standard methods and conformity to health and safety standards.
    Type: Application
    Filed: April 1, 2011
    Publication date: October 4, 2012
    Inventors: DERRICK Matthew HERRON, NING-CHENG LEE, FENGYING ZHOU
  • Publication number: 20120211549
    Abstract: An electro-conductive bonding material includes: metal components of a high-melting-point metal particle that have a first melting point or higher; a middle-melting-point metal particle that has a second melting point which is first temperature or higher, and second temperature or lower, the second temperature is lower than the first melting point and higher than the first temperature; and a low-melting-point metal particle that has a third melting point or lower, the third melting point is lower than the first temperature.
    Type: Application
    Filed: February 7, 2012
    Publication date: August 23, 2012
    Applicant: FUJITSU LIMITED
    Inventors: Takatoyo YAMAKAMI, Takashi KUBOTA, Kuniko ISHIKAWA, Masayuki KITAJIMA
  • Patent number: 8241436
    Abstract: There is provided a conductive filler with high heat resistance which can be melt-bonded under reflow heat treatment conditions for a lead-free solder and, after the bonding, does not melt under the same heat treatment conditions. The conductive filler is characterized in that, as measured by differential scanning calorimetry, it has at least one metastable metal alloy phase observed as an exothermic peak and has at least one melting point observed as an endothermic peak in each of the 210 to 240° C. range and the 300 to 450° C. range, and that the filler, upon heat treatment at 246° C., gives a bonded object which has, as measured by differential scanning calorimetry, no melting point observed as an endothermic peak in the 210 to 240° C. range or has a melting endotherm calculated from an endothermic peak area in the 210 to 240° C. range, the melting endotherm being 90% or less of the melting endotherm of the filler before bonding calculated from an endothermic peak area in the 210 to 240° C. range.
    Type: Grant
    Filed: March 29, 2006
    Date of Patent: August 14, 2012
    Assignee: Asahi Kasei EMD Corporation
    Inventors: Norihito Tanaka, Yasuki Shimamura
  • Patent number: 8227536
    Abstract: A solder paste comprising a solder alloy powder and a flux. The volumetric expansion at the time of melting of the solder alloy is at most 0.5%. The flux contains a bisphenol A epoxy resin and a curing agent selected from a carboxylic anhydride and a dicarboxylic acid. The solder paste can be used in applications suitable for high-temperature solders. The solder alloy has an alloy composition comprising, in mass percent, 70-98% of Bi, a total of 0-0.5% of at least one substance selected from Ag, Cu, Sb, In, Zn, Ni, Cr, Fe, Mo, P, Ge, and Ga, and a remainder of Sn.
    Type: Grant
    Filed: August 11, 2006
    Date of Patent: July 24, 2012
    Assignees: Senju Metal Industry Co., Ltd., Murata Manufacturing Co., Ltd.
    Inventors: Shizuharu Watanabe, Hidekiyo Takaoka, Kosuke Nakano, Masafumi Seino, Ko Inaba
  • Publication number: 20120183807
    Abstract: A brazing filler metal with excellent wetting behaviour on stainless steel base material is provided. The brazing filler metal produces a brazed joint with high strength and good corrosion resistance. The brazing filler metal is suitable for brazing stainless steel and other materials where corrosion resistance and high strength is required. Typical examples of applications are heat exchangers and catalytic converters. The iron-chromium based brazing filler metal powder comprises: 11-35 wt % chromium, 0-30 wt % nickel, 2-20 wt % copper, 2-10 wt % silicon, 4-10 wt % phosphorous, 0-10 wt % manganese, and at least 20 wt % iron, and if Si is equal to or less than 6 wt % then P should be above 8 wt %, and if P is less or equal to 8 wt % then Si should be above 6 wt %.
    Type: Application
    Filed: September 17, 2010
    Publication date: July 19, 2012
    Applicant: HOGANAS AB
    Inventor: Ulrika Persson
  • Publication number: 20120175020
    Abstract: A low silver solder alloy of the present invention comprises 0.05-2.0% by mass of silver; 1.0% by mass or less of copper; 3.0% by mass or less of antimony; 2.0% by mass or less of bismuth; 4.0% by mass or less of indium; 0.2% by mass or less of nickel; 0.1% by mass or less of germanium; 0.5% by mass or less of cobalt (provided that none of the copper, the antimony, the bismuth, the indium, the nickel, the germanium, and the cobalt is 0% by mass); and the residue is tin. According to the present invention, the long-term reliable low silver solder alloy is provided, wherein the low silver solder alloy permits the cost reduction by decreasing the Ag content, and has the excellent stretch, melting point, and strength, and also has the high fatigue resistance (thermal fatigue resistance).
    Type: Application
    Filed: May 12, 2011
    Publication date: July 12, 2012
    Applicant: Harima Chemicals, Inc.
    Inventors: Yoji Imamura, Kazuki Ikeda, Jin Yu Piao, Tadashi Takemoto
  • Patent number: 8206515
    Abstract: A lead-free, cream solder composition that is printable includes a SnZn alloy which is lead-free and which is a powder; a solder flux including an epoxy resin; microcapsules that are organic carboxylic acid particles encapsulated with a resin selected from a group consisting of epoxy, polyimide, polycarbonate, polyamide, polyester, polyurea, polyolefin, and polysulfone resins; and a solvent which is a glycol. The presence of the organic carboxylic acid encapsulated with a resin as microcapsules suppresses reactivity of zinc in the SnZn alloy with the organic carboxylic acid Alternately, the solder flux may include the epoxy resin; an organic carboxylic acid; and the solvent; and microcapsules that are particles of a SnZn alloy encapsulated with the described resin. The presence of the SnZn alloy encapsulated with a resin as microcapsules suppresses reactivity of zinc in the SnZn alloy with the organic carboxylic acid so that viscosity and solderability are stabilized.
    Type: Grant
    Filed: August 31, 2009
    Date of Patent: June 26, 2012
    Assignee: Fuji Electric Co., Ltd.
    Inventors: Tsutomu Nishina, Kenji Okamoto
  • Publication number: 20120153011
    Abstract: A sintering method is provided which allows components to be joined to each other in a stable way, wherein the processing temperature is less than 200° C. and stable contact points are produced, which have low porosity and also high electrical and thermal conductivity. The method for joining components includes (a) providing a sandwich arrangement having at least (a1) one component 1, (a2) one component 2, and (a3) a metal paste located between component 1 and component 2, and (b) sintering the sandwich arrangement. The metal paste contains (A) 75-90 weight percent of at least one metal present in the form of particles having a coating containing at least one organic compound, (B) 0-12 weight percent of at least one metal precursor, (C) 6-20 weight percent of at least one solvent, and (D) 0.1-15 weight percent of at least one sintering agent selected from the group comprising (i) organic peroxides, (ii) inorganic peroxides, and (iii) inorganic acids.
    Type: Application
    Filed: September 3, 2010
    Publication date: June 21, 2012
    Applicant: Heraeus Materials Technology GmbH & Co. KG
    Inventors: Michael Schäfer, Wolfgang Schmitt, Jian Zeng
  • Publication number: 20120156512
    Abstract: A solder paste including a metal component consisting of a first metal powder and a second metal powder having a melting point higher than that of the first metal, and a flux component. The first metal is Sn or an alloy containing Sn, and the second metal is a metal or alloy which forms an intermetallic compound having a melting point of 310° C. or higher with the first metal and has a lattice constant difference, i.e. a difference in between the lattice constant of the intermetallic compound and the lattice constant of the second metal component, of 50% or greater.
    Type: Application
    Filed: February 24, 2012
    Publication date: June 21, 2012
    Applicant: MURATA MANUFACTURING CO., LTD.
    Inventors: Kosuke Nakano, Hidekiyo Takaoka
  • Patent number: 8197612
    Abstract: Semiconductor packaging techniques are provided which optimize metallurgical properties of a joint using dissimilar solders. A solder composition for Controlled Collapse Chip Connection processing includes a combination of a tin based lead free solder component designed for a chip and a second solder component designed for a laminate. The total concentration of module Ag after reflow is less than 1.9% by weight. A method of manufacturing a solder component is also provided.
    Type: Grant
    Filed: April 29, 2008
    Date of Patent: June 12, 2012
    Assignee: International Business Machines Corporation
    Inventors: James A Busby, Minhua Lu, Valerie A Oberson, Eric D Perfecto, Kamalesh K Srivastava, Brian R Sundlof, Julien Sylvestre, Renee L Weisman
  • Publication number: 20120119392
    Abstract: A simple method is provided for firmly-bonded connection of an electronic component to a substrate, which dispenses with the use of lead-containing paste solders and leads to a contact layer featuring sufficiently high resistance to heat fatigue in an environment characterized by incessant periodical temperature variations, and featuring high thermal and electrical conductivity.
    Type: Application
    Filed: July 21, 2010
    Publication date: May 17, 2012
    Applicant: HERAEUS MATERIALS TECHNOLOGY GMBH & CO. KG
    Inventors: Frank Breer, Wolfgang Schmitt, Jöerg Trodler, Karl-Heinz Schaller
  • Publication number: 20120114972
    Abstract: Provided is a composite nanometal paste, whose layer, when sintered in an inert gas under no load, gives a metal layer that is equal or superior in electrical conductivity and thermal conductivity to conventional lead-rich solders. The composite nanometal paste contains, as metal components, composite metal nanoparticles comprising metal cores with an average particle diameter of d (nm) and an organic coating layer formed around the circumference, and metal filler particles having an average particle diameter of D (nm), and satisfies the first relation d<D and the second relation d<100 (nm).
    Type: Application
    Filed: July 16, 2009
    Publication date: May 10, 2012
    Applicants: SHINDENGEN ELECTRIC MANUFACTURING CO., LTD., APPLIED NANOPARTICLE LABORATORY CORPORATION
    Inventors: Teruo Komatsu, Ryo Matsubayashi
  • Publication number: 20120055586
    Abstract: The present invention relates to variable melting point solder formulations. The solder is comprised of at least one base metal or base metal alloy, preferably alloyed with at least one melting point depressant metal, such that the solidus point of the solder composition is reduced to an initial solidus temperature. Said base metal or base metal alloy, alloyed with at least one melting point depressant metal is mixed with at least one additive metal or additive metal alloy. When heated to a process temperature above said initial solidus temperature, a reaction occurs between the melting point depressant metal, and the additive metal, such that solidification occurs at the process temperature via the formation of intermetallic phases, effectively increasing the solidus of the base metal, and of the overall solder.
    Type: Application
    Filed: August 26, 2011
    Publication date: March 8, 2012
    Applicant: DYNAJOIN CORPORATION
    Inventors: Douglas J. McIsaac, Mark A. Whitney, Stephen F. Corbin
  • Publication number: 20120048426
    Abstract: Surface-coated metal nanoparticles comprising: metal nanoparticles having an average particle diameter of 1 to 100 nm, and an organic coating film provided on a surface of each of the metal nanoparticles, wherein the organic coating film comprises a fatty acid having 8 or more carbon atoms and an aliphatic amine having 8 or more carbon atoms, and a molar ratio of the aliphatic amine to the fatty acid is aliphatic amine/fatty acid from 0.001/1 to 0.2/1.
    Type: Application
    Filed: August 17, 2011
    Publication date: March 1, 2012
    Applicant: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
    Inventor: Toshitaka ISHIZAKI
  • Publication number: 20120042990
    Abstract: The present invention relates to organic acid- or latent organic acid-functionalized polymer-coated metal powders, such as metal powders used as appropriate in the formation of solder alloys, spheres and pastes.
    Type: Application
    Filed: August 20, 2010
    Publication date: February 23, 2012
    Applicant: Henkel Corporation
    Inventor: Puwwi Liu
  • Publication number: 20120018048
    Abstract: A cream solder obtained by kneading an Sn—Ag—Cu alloy together with a flux, wherein the Sn—Ag—Cu alloy includes a mixture of a first powdery alloy and a second powdery alloy, the first powdery alloy is represented by an Sn—Ag phase diagram having a solid-liquid coexistence region and has a given silver amount which is larger than that in the eutectic composition (3.5 wt. % silver), and the second powdery alloy has a silver amount which is that in the eutectic composition (3.5 wt. % silver) or which is close to that in the eutectic composition and is smaller than that in the first powdery alloy. This cream solder has excellent strength and thermal stability, and satisfactory bonding properties. It is based on an inexpensive Sn—Ag—Cu solder alloy. It is suitable for use as a high-temperature-side lead-free solder material conformable to temperature gradation bonding. Also provided is a method of soldering.
    Type: Application
    Filed: July 3, 2007
    Publication date: January 26, 2012
    Applicants: Nihon Handa Co., Ltd., Fuji Electric Holdings Co., Ltd.
    Inventors: Mitsuo Yamashita, Tomoaki Goto, Takeshi Asagi
  • Patent number: 8100314
    Abstract: An embodiment of the present invention is an interconnect technique. Carbon nanotubes (CNTs) are prepared. A CNT-solder composite paste is formed containing the CNTs and solder with a pre-defined volume fraction.
    Type: Grant
    Filed: January 19, 2010
    Date of Patent: January 24, 2012
    Assignee: Intel Corporation
    Inventor: Daewoong Suh
  • Publication number: 20120003465
    Abstract: A sintering material having metallic structural particles which are provided with an organic coating. Non-organically coated, metallic and/or ceramic auxiliary particles are provided that do not outgas during the sintering process. A sintered bond, as well as a method for producing a sintered bond.
    Type: Application
    Filed: January 4, 2010
    Publication date: January 5, 2012
    Inventors: Martin Rittner, Michael Guenther
  • Publication number: 20110311832
    Abstract: A flux for use in soldering comprises a first constituent and one or more secondary constituents that is selected from solvents, thickeners, and/or metal oxide reducing agents. The flux has a temperature profile in which the flux is in a non-flowable inactive state at temperatures at and below a maximum storage temperature that is above about 27° C., a liquid active state at an activation temperature, and a flowable inactive state in a deposition temperature range above the maximum storage temperature and below the activation temperature. A solder material comprises solder particles dispersed in the flux.
    Type: Application
    Filed: August 10, 2011
    Publication date: December 22, 2011
    Applicant: NORDSON CORPORATION
    Inventor: John A. Vivari, JR.
  • Patent number: 8075706
    Abstract: A paste composition for aluminum brazing of the invention contains 40 to 65% by weight of a metal powder for brazing (a), 5 to 35% by weight of a fluoride type flux (b), 1 to 10% by weight of a methacrylic acid ester type polymer (c), and 10 to 40% by weight of an organic solvent (d); and the component (d) is a hydrocarbon type organic solvent having no aromatic ring and no hydroxyl group and the composition is in a paste-like state having a viscosity of 6,000 to 200,000 mPa·s at 23° C. and accordingly, the storage stability and applicability (practically, discharge property and pressure stability by using a dispenser) and brazing property can be improved in good balance.
    Type: Grant
    Filed: December 19, 2008
    Date of Patent: December 13, 2011
    Assignees: Harima Chemicals, Inc., Denso Corporation
    Inventors: Tomoaki Akazawa, Masaki Teruse, Ichiro Taninaka, Shoei Teshima, Kinya Yamamoto, Akira Itoh, Ken Muto
  • Patent number: 8075662
    Abstract: A nickel braze alloy composition includes a blend of a first nickel alloy and a second nickel alloy. The first nickel alloy includes about 4.75 wt %-10.5 wt % of chromium, about 5.5 wt %-6.7 wt % of aluminum, up to about 13 wt % cobalt, about 3.75 wt %-9.0 wt % of tantalum, about 1.3 wt %-2.25 wt % of molybdenum, about 3.0 wt %-6.8 wt % of tungsten, about 2.6 wt %-3.25 wt % of rhenium, up to about 0.02 wt % of boron, about 0.05 wt %-2.0 wt % of hafnium, up to about 0.14 wt % of carbon, up to about 0.35 wt % of zirconium, and a balance of nickel. The second nickel alloy includes about 21.25 wt %-22.75 wt % of chromium, about 5.7 wt %-6.3 wt % of aluminum, about 11.5 wt %-12.5 wt % of cobalt, about 5.7 wt %-6.3 wt % of silicon, boron in an amount no greater than 1.0 wt %, and a balance of nickel.
    Type: Grant
    Filed: April 25, 2008
    Date of Patent: December 13, 2011
    Assignee: United Technologies Corporation
    Inventors: Michael Minor, Paul M. Pellet, Michael L. Miller
  • Patent number: 8070046
    Abstract: An amine flux composition is provided, comprising, as an initial component: an amine fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; wherein R7 and R8 are independently selected from a C1-20 alkyl group, a substituted C1-20 alkyl group, a C6-20 aryl group and a substituted C6-20 aryl group or wherein R7 and R8, together with the carbon to which they are attached, form a C3-20 cycloalkyl ring optionally substituted with a C1-6 alkyl group; wherein R10 and R11 are independently selected from a C1-20 alkyl group, a substituted C1-20 alkyl group, a C6-20 aryl group and a substituted C6-20 aryl group or wherein R10 and R11, together with the carbon to which they are attached, form a C3-20 cycloalkyl ring optionally substituted with a C1-6 alkyl group; and, wherein R9 is selected from a hydrogen, a C1-30
    Type: Grant
    Filed: December 2, 2010
    Date of Patent: December 6, 2011
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle, Asghar Akber Peera, Glenn N. Robinson, Ian Tomlinson
  • Patent number: 8070044
    Abstract: A polyamine flux composition is provided, comprising, as an initial component: a polyamine fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; wherein R7 comprises at least two tertiary carbons and is selected from an unsubstituted C5-80 alkyl group, a substituted C5-80 alkyl group, an unsubstituted C12-80 arylalkyl group and a substituted C12-80 arylalkyl group; and, wherein the two nitrogens shown in formula I are each separately bound to one of the at least two tertiary carbons of R7; with the proviso that when the polyamine fluxing agent of formula I is represented by formula Ia: then zero to three of R1, R2, R3 and R4 is(are) hydrogen. Also provided is a method of soldering an electrical contact using the polyamine flux composition.
    Type: Grant
    Filed: December 2, 2010
    Date of Patent: December 6, 2011
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle
  • Patent number: 8070045
    Abstract: A curable amine flux composition is provided, comprising, as initial components: a resin component having at least two oxirane groups per molecule; an amine fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; wherein R7 and R8 are independently selected from a C1-20 alkyl group, a substituted C1-20 alkyl group, a C6-20 aryl group and a substituted C6-20 aryl group or wherein R7 and R8, together with the carbon to which they are attached, form a C3-20 cycloalkyl ring optionally substituted with a C1-6 alkyl group; wherein R10 and R11 are independently selected from a C1-20 alkyl group, a substituted C1-20 alkyl group, a C6-20 aryl group and a substituted C6-20 aryl group or wherein R10 and R11, together with the carbon to which they are attached, form a C3-20 cycloalkyl ring optionally substituted with
    Type: Grant
    Filed: December 2, 2010
    Date of Patent: December 6, 2011
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle, Asghar Akber Peera, Glenn N. Robinson, Ian Tomlinson
  • Patent number: 8070043
    Abstract: A curable flux composition is provided, comprising, as initial components: a resin component having at least two oxirane groups per molecule; a fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; and wherein zero to three of R1, R2, R3 and R4 is(are) hydrogen; and, optionally, a curing agent. Also provided is a method of soldering an electrical contact using the curable flux composition.
    Type: Grant
    Filed: December 2, 2010
    Date of Patent: December 6, 2011
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle
  • Patent number: 8070047
    Abstract: A flux composition is provided, comprising, as an initial component: a fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; and wherein zero to three of R1, R2, R3 and R4 is(are) hydrogen. Also provided is a method of soldering an electrical contact using the flux composition.
    Type: Grant
    Filed: December 2, 2010
    Date of Patent: December 6, 2011
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle
  • Publication number: 20110284265
    Abstract: To provide a components joining method and a components joining structure which can realize joining of components while securing conduction at a low electrical resistance with high reliability. In a construction in which by using a solder paste containing solder particles 5 in a thermosetting resin 3a, a rigid substrate 1 and a flexible substrate 7 are bonded by the thermosetting resin 3a, and a first terminal 2 and a second terminal 8 are electrically connected by the solder particles 5, a blending ratio of an activator of the thermosetting resin 3a in the solder paste is properly set and oxide film removed portions 2b, 8b, and 5b are partially formed in oxide films 2a, 8a, and 5a of the first terminal 2, the second terminal 8, and the solder particles 5.
    Type: Application
    Filed: July 28, 2011
    Publication date: November 24, 2011
    Applicant: PANASONIC CORPORATION
    Inventors: Tadahiko Sakai, Hideki Eifuku, Yoshiyuki Wada
  • Publication number: 20110274937
    Abstract: [PROBLEMS TO BE SOLVED] To provide a low-silver lead-free solder alloy having an excellent wettability and being excellent in heat-fatigue resistance, and a solder-paste soldering material and resin-flux cored soldering material being excellent in fatigue resistance, and a joined product by using the soldering material. [MEANS FOR SOLVING] 0.1 to 1.5% by weight of Cu, 0.01% by weight or more and less than 0.05% by weight of Co, 0.05 to 0.25% by weight of Ag, 0.001 to 0.008% by weight of Ge, and the remainder being Sn. This low silver lead-free solder alloy is blended with a pasty flux or molded in a liner form by using a solid or pasty flux as a core. [SELECTED FIGURE] FIG.
    Type: Application
    Filed: January 18, 2010
    Publication date: November 10, 2011
    Applicants: KOKI COMPANY LIMITED, KABUSHIKI KAISHA NIPPON FILLER METALS
    Inventors: Kenichiro Sugimori, Seiji Yamada, Satoshi Kawakubo, Atsushi Irisawa
  • Publication number: 20110268985
    Abstract: A solder paste comprises an amount of a first solder alloy powder between about 60 wt % to about 92 wt %; an amount of a second solder alloy powder greater than 0 wt % and less than about 12 wt %; and a flux; wherein the first solder alloy powder comprises a first solder alloy that has a solidus temperature above about 260° C.; and wherein the second solder alloy powder comprises a second solder alloy that has a solidus temperature that is less than about 250° C.
    Type: Application
    Filed: May 3, 2010
    Publication date: November 3, 2011
    Inventors: HONGWEN ZHANG, Ning-Cheng Lee
  • Publication number: 20110265913
    Abstract: The present invention relates to polymer coated metal powders, such as metal powders used in the formation of solder alloys and pastes. The metal powders are coated with curable compositions of cyanoacrylates. The present invention relates to polymer coated metal powders, such as metal powders used in the formation of solder alloys and pastes. The metal powders are coated with curable compositions of cyanoacrylates, and once cured the coating on the metal powder is a cyanoacrylate polymer.
    Type: Application
    Filed: May 23, 2011
    Publication date: November 3, 2011
    Applicants: Loctite (R&D) Limited, Henkel Corporation
    Inventors: Puwei Liu, Matthew James Holloway, Blake Olsen
  • Patent number: 8043407
    Abstract: It is an object of the present invention to provide a similar composition metal type welding solid wire capable of forming a welded joint having excellent cryogenic characteristics, such as ensuring a low-temperature toughness equivalent to that of the cryogenic base metal, and in addition, further having a high crack initiation resistance, and a weld metal thereof. The welding solid wire of the present invention is an iron base welding solid wire including carbon: 0.10 mass % or less (not inclusive of 0%), silicon: 0.15 mass % or less (not inclusive of 0%), nickel: 8.0 to 15.0 mass %, manganese: 0.10 to 0.80 mass %, and Al: 0.1 mass % or less (not inclusive of 0%), and oxygen in an amount of 150 ppm or less (inclusive of 0), characterized by including: a REM: 0.005 to 0.040 mass %, or chromium: 4.0 mass % or less (not inclusive of 0%).
    Type: Grant
    Filed: October 2, 2008
    Date of Patent: October 25, 2011
    Assignee: Kobe Steel, Ltd.
    Inventors: Hidenori Nako, Hiroyuki Takeda, Yoshitomi Okazaki, Kazuyuki Suenaga, Kohjiroh Nakanishi
  • Patent number: 8034195
    Abstract: A solder composition for forming a solder joint. The composition includes a powder material including a solid metal matrix material and a filler material. The solid metal matrix material includes one or more of tin-silver-copper (Sn—Ag—Cu), tin-copper (Sn—Cu), tin-copper-nickel (Sn—Cu—Ni), tin-silver (Sn—Ag), tin-silver-bismuth (Sn—Ag—Bi), tin-bismuth-indium (Sn—Bi—In), tin-gold (Au—Sn), tin-zinc (Sn—Zn), tin-zinc-bismuth (Sn—Zn—Bi), tin-bismuth-silver (Sn—Bi—Ag), tin (Sn), tin-indium (Sn—In), indium (In), indium-silver (In—Ag), and tin-lead (Sn—Pb). The filler material includes one or more of copper (Cu), gold (Au), nickel (Ni), nickel-gold (Ni—Au), carbon, silver (Ag), aluminum (Al), molybdenum (Mo), nickel (Ni) or nickel-gold (Ni—Au) coated carbon, the platinum group metals (PGM's), and their alloys.
    Type: Grant
    Filed: June 9, 2010
    Date of Patent: October 11, 2011
    Assignee: Sulzer Metco (US), Inc.
    Inventors: Richard K. Schmid, Jacobus C. Doesburg
  • Patent number: 8034154
    Abstract: The invention relates to a method for repairing components that consist of a superalloy. The method comprises the following steps: a solder material is applied to the repair site; the repair site with the applied solder material is heated until the latter melts; and the melted solder material is left to solidify. A powder blend, whose average composition corresponds to the component alloy constitutes the solder material, the blend comprising at least one elementary powder of the component alloy as one powder type and/or a pre-alloy of the component alloy.
    Type: Grant
    Filed: November 27, 2006
    Date of Patent: October 11, 2011
    Assignees: Siemens Aktiengesellschaft, MTU Aero Engines, GmbH
    Inventors: Robert Singer, Andreas Volek
  • Patent number: 8020745
    Abstract: An object of the present invention is to improve a yield of electronic devices in a ball mounting process by preventing a micro-bonding and change in color of the solder balls, and to improve a bonding reliability of the solder balls by reducing an oxide film on a surface of the solder ball. The solder ball has a surface thereof coated with an organic compound containing a cyclic structure and an aliphatic hydrocarbon group.
    Type: Grant
    Filed: November 18, 2009
    Date of Patent: September 20, 2011
    Assignee: Hitachi Metals, Ltd.
    Inventors: Ryo Ota, Takeyuki Itabashi
  • Publication number: 20110220247
    Abstract: Disclosed herein are a flux and a soldering paste based on the flux. The flux is free from a change in viscosity with age, “skinned surface,” and “rough and crumbling,” and is excellent in printability and solderability. The flux contains, as elements, a resin, a thixo agent, an activator, a solvent and glucopyranosylamine type nanotube. The soldering paste further contains a solder powder. Preferably, the solder powder is free from lead.
    Type: Application
    Filed: September 25, 2009
    Publication date: September 15, 2011
    Applicants: NIHON SUPERIOR CO., LTD., NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
    Inventors: Tetsuro Nishimura, Mitsuhiro Kawahara, Masumi Asakawa, Toshimi Shimizu
  • Publication number: 20110204121
    Abstract: A lead-free solder alloy having improved surface properties which suppresses minute irregularities and shrinkage cavities has a composition consisting essentially of Ag: 0.1-1.5%, Bi: 2.5-5.0%, Cu: 0.5-1.0%, optionally Ni: 0.015-0.035% and/or at least one of Ge and Ga: 0.0005-0.01%, and a remainder of Sn and unavoidable impurities.
    Type: Application
    Filed: April 23, 2009
    Publication date: August 25, 2011
    Inventors: Yuji Kawamata, Minoru Ueshima, Min Kang, Kayako Nakagawa, Yasuaki Kokubu
  • Patent number: 8002905
    Abstract: The aim of the invention is to provide a fluxing agent for soldering components, which creates one or more specific surface characteristics during the soldering process itself, thus obviating the need for the surface treatment process that is conventionally carried out after the soldering process. To achieve this, nanoparticles are added to a base substance.
    Type: Grant
    Filed: June 25, 2004
    Date of Patent: August 23, 2011
    Assignee: Behr GmbH & Co. KG
    Inventors: Snjezana Boger, Peter Englert, Matthias Pfitzer, Sabine Sedlmeir, Ingo Trautwein
  • Publication number: 20110180311
    Abstract: A solder material with favorable mechanical properties and high corrosion resistance is provided. The solder material is not apt to be melted in a re-heating process after the soldering process is performed. The solder material includes first solder powder, Cu powder, and a flux. The first solder powder contains Cu, Si, Ti, and Sn. Here, Cu accounts for 7 wt %˜9 wt %, Si accounts for 0.001 wt %˜0.05 wt %, Ti accounts for 0.001 wt %˜0.05 wt %, and the rest is Sn. The Cu powder is coated by Ag. The flux is mixed with the first solder powder and the Cu powder.
    Type: Application
    Filed: January 19, 2011
    Publication date: July 28, 2011
    Applicant: NIHON DEMPA KOGYO CO., LTD.
    Inventors: TOSHIMASA TSUDA, MITSUO HORI
  • Publication number: 20110180591
    Abstract: The aim of the invention is to provide a fluxing agent for soldering components, which creates one or more specific surface characteristics during the soldering process itself, thus obviating the need for the surface treatment process that is conventionally carried out after the soldering process. To achieve this, nanoparticles are added to a base substance.
    Type: Application
    Filed: April 7, 2011
    Publication date: July 28, 2011
    Inventors: Snjezana BOGER, Peter ENGLERT, Matthias PFITZER, Sabine SEDLMEIR, Ingo TRAUTWEIN
  • Patent number: 7985374
    Abstract: A cadmium-free silver brazing filler metal containing gallium, indium, nickel and cerium falls into the field of metal material and metallurgy. Its chemical composition includes (by mass percentage) Cu 28.0%-35.0%, Zn 28.0%-38.0%, Ga 0.1%-2.5%, In 0.1%-2.5%, Ni 0.1%-2.5%, Ce 0.002%-0.1%, and Ag in balance.
    Type: Grant
    Filed: January 22, 2007
    Date of Patent: July 26, 2011
    Assignee: Changshu Huayin Filler Metals Co., Ltd.
    Inventors: Wenhua Gu, Liyong Gu, Songbai Xue, Jianchang Gu