Metallic Patents (Class 148/24)
-
Publication number: 20130082093Abstract: A flux composition is provided, comprising, as initial components: a carboxylic acid; and, an amine fluxing agent represented by formula I: Also provided is a method of soldering an electrical contact using the flux composition.Type: ApplicationFiled: September 30, 2011Publication date: April 4, 2013Applicant: ROHM AND HAAS ELECTRONIC MATERIALS LLCInventors: Kim S. Ho, Mark R. Winkle, Avin V. Dhoble, Michael K. Gallagher, Xiang-Qian Liu, Asghar A. Peera, Glenn N. Robinson, Ian A. Tomlinson, David Fleming
-
Publication number: 20130082094Abstract: A flux composition is provided, comprising, as initial components: a carboxylic acid; and, a polyamine fluxing agent represented by formula I: with the proviso that when the polyamine fluxing agent represented by formula I is according to formula Ia: then zero to three of R1, R2, R3 and R4 is(are) a hydrogen. Also provided is a method of soldering an electrical contact using the flux composition.Type: ApplicationFiled: September 30, 2011Publication date: April 4, 2013Applicant: ROHM AND HAAS ELECTRONIC MATERIALS LLCInventors: Mark R. Winkle, Avin V. Dhoble, Kim S. Ho, Michael K. Gallagher, Xiang-Qian Liu, David Fleming
-
Publication number: 20130082089Abstract: A curable flux composition is provided, comprising, as initial components: a resin component having at least two oxirane groups per molecule; a carboxylic acid; a fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; and wherein zero to three of R1, R2, R3 and R4 is(are) a hydrogen; and, optionally, a curing agent. Also provided is a method of soldering an electrical contact using the curable flux composition.Type: ApplicationFiled: September 30, 2011Publication date: April 4, 2013Applicant: ROHM AND HAAS ELECTRONIC MATERIALS LLCInventors: Michael K. Gallagher, Kim S. Ho, Avin V. Dhoble, Mark R. Winkle, Xiang-Qian Liu, David Fleming
-
Publication number: 20130042946Abstract: The present invention relates to a solder paste composition, a solder paste and a soldering flux. The soldering flux comprises a resin, a thixotropic agent, an activator, a solvent as well as a long-chain thiol and/or an organic chelating agent.Type: ApplicationFiled: June 22, 2012Publication date: February 21, 2013Inventors: Huiying Yang, Daoqiang Lu
-
Publication number: 20130020377Abstract: In a Ni-based, Co-based, or Ni—Co-based braze alloy (1) for high-temperature brazing of components (7) of modular structure and for repairing damaged components (7) which are formed of single crystal or directionally solidified superalloys using said braze alloy (1), the braze alloy has a first metallic powder component (2) having particle sizes in the nanometer range and a second metallic powder component (3) having particle sizes in the micrometer range. The surface of the particles of the second powder component (3) is thinly coated with particles of the first powder component (2). The braze alloy (1) additionally includes grain boundary stabilizing elements as alloying elements. In addition, melting point depressants can be present in the braze alloy (1) in a commercially common quantity or with a considerably increased proportion. Both the melting temperature of the braze alloy (1) and the probability of recrystallization are advantageously reduced.Type: ApplicationFiled: September 14, 2011Publication date: January 24, 2013Inventors: Alexander Stankowski, Daniel Beckel
-
Publication number: 20130008698Abstract: A multilayer wiring board having via-hole conductors which electrically connects a plurality of wirings arranged in a manner such that an insulating resin layer is placed between the wirings, wherein: the via-hole conductors each include copper, tin, and bismuth, namely, a first metal region including a link of copper particles in plane-to-plane contact with one another, the link electrically connecting the wirings, a second metal region mainly composed of one or more of tin, a tin-copper alloy, and a tin-copper intermetallic compound, and a third metal region mainly composed of bismuth; at least a part of the second metal region is in contact with the surface of the copper particles, the surface excluding the area of the plane-to-plane contact portion of the link; and the Cu, Sn, and Bi in the metal portion are of a composition having a specific weight ratio (Cu:Sn:Bi).Type: ApplicationFiled: December 6, 2011Publication date: January 10, 2013Applicant: PANASONIC CORPORATIONInventors: Tsuyoshi Himori, Shogo Hirai, Takayuki Higuchi, Satoru Tomekawa, Yutaka Nakayama
-
Publication number: 20130011185Abstract: A method for joining, assembling, at least two parts made of silicon carbide-based materials by non-reactive brazing is provided. According to the method, the parts are contacted with a non-reactive brazing composition, the assembly formed by the parts and the brazing composition is heated to a brazing temperature sufficient to melt the brazing composition totally or at least partly, and the parts and the brazing composition are cooled so that, after solidification of the brazing composition, a moderately refractory joint is formed; wherein the non-reactive brazing composition is a binary alloy consisting in atomic percentages, of 60% to 66% silicon and 34 to 40% nickel. A brazing composition as defined above is also provided. A paste, suspension of braze alloy comprising a powder of the brazing composition and an organic binder is provided. In addition, a joint and assembly obtained with the foregoing method is provided.Type: ApplicationFiled: March 11, 2011Publication date: January 10, 2013Inventors: Valérie Chaumat, Jean-Francois Henne
-
Publication number: 20130004235Abstract: A method for joining, assembling, at least two parts made of silicon carbide-based materials by non-reactive brazing is provided. According to the method, the parts are contacted with a non-reactive brazing composition, the assembly formed by the parts and the brazing composition is heated to a brazing temperature sufficient to melt the brazing composition totally or at least partly, and the parts and brazing composition are cooled to that, after solidification of the brazing composition, a moderately refractory joint is formed; wherein the non-reactive brazing composition is an alloy comprising, in atomic percentages, 45% to 65% silicon, 28% to 45% nickel and 5% to 15% aluminium. A brazing composition as defined above is provided. A brazing paste, suspension comprising a powder of said brazing composition and an organic binder as well as a joint and assembly obtained the foregoing method are also provided.Type: ApplicationFiled: March 11, 2011Publication date: January 3, 2013Applicant: Commissariat a l'energie atomique et aux energies alternativesInventors: Valérie Chaumat, Jean-Francois Henne, Nadia Miloud-Ali
-
Patent number: 8293334Abstract: The invention relates to a method for a preliminary metallizing treatment of galvanized or zinc alloy-coated steel surfaces or joined metallic parts that at least partly have zinc surfaces, in a surface treatment encompassing several process steps. In the disclosed method, metallic coats of especially a maximum of 100 mg/m2 of molybdenum, tungsten, cobalt, nickel, lead, tin, and/or preferably iron are produced on the treated zinc surfaces. Another embodiment of the invention relates to an uncoated or subsequently coated metallic part which has been subjected to the disclosed preliminary metallizing treatment as well as the use of such a part for making bodies during the production of automobiles, building ships, in the construction industry, and for manufacturing white products.Type: GrantFiled: November 18, 2009Date of Patent: October 23, 2012Assignee: Henkel AG & Co. KGaAInventors: Karsten Hackbarth, Wolfgang Lorenz, Eva Wilke, Marcel Roth, Reiner Wark, Michael Wolpers, Guadalupe Sanchis Otero, Christian Rosenkranz, Peter Kuhm, Kevin Meagher
-
Publication number: 20120248616Abstract: To provide an electronic component, containing: a wiring board containing electrode pads; a component including a plurality of electrodes, the component being mounted on the wiring board; a sealing resin covering the component; and a plurality of terminals configured to connect a wiring provided within the wiring board to an external substrate, wherein the plurality of electrodes and the electrode pads are connected with solder, and wherein a first resin layer and a second resin layer are provided between the solder and the sealing resin in this order from the side of the solder, where the first resin layer has a first Young's modulus and the second resin layer has a second Young's modulus larger than the first Young's modulus.Type: ApplicationFiled: January 30, 2012Publication date: October 4, 2012Applicant: FUJITSU LIMITEDInventors: Masayuki KITAJIMA, Takatoyo Yamakami, Takashi Kubota, Kuniko Ishikawa
-
Publication number: 20120248176Abstract: A solder is provided that produces a more impact resistant solder joint that is usable in high-end applications. The solder joint has a strong interconnection that can perform all of the normal functions of a solder joint while being more impact resistant. Furthermore, the solder joint retains its capabilities over the service life of a high-end product such as a computer or a cell phone. The solder meets the requirements of the soldering industry both today and into the future, including but not limited to an ability to be printed or dispensed with standard methods and conformity to health and safety standards.Type: ApplicationFiled: April 1, 2011Publication date: October 4, 2012Inventors: DERRICK Matthew HERRON, NING-CHENG LEE, FENGYING ZHOU
-
Publication number: 20120211549Abstract: An electro-conductive bonding material includes: metal components of a high-melting-point metal particle that have a first melting point or higher; a middle-melting-point metal particle that has a second melting point which is first temperature or higher, and second temperature or lower, the second temperature is lower than the first melting point and higher than the first temperature; and a low-melting-point metal particle that has a third melting point or lower, the third melting point is lower than the first temperature.Type: ApplicationFiled: February 7, 2012Publication date: August 23, 2012Applicant: FUJITSU LIMITEDInventors: Takatoyo YAMAKAMI, Takashi KUBOTA, Kuniko ISHIKAWA, Masayuki KITAJIMA
-
Patent number: 8241436Abstract: There is provided a conductive filler with high heat resistance which can be melt-bonded under reflow heat treatment conditions for a lead-free solder and, after the bonding, does not melt under the same heat treatment conditions. The conductive filler is characterized in that, as measured by differential scanning calorimetry, it has at least one metastable metal alloy phase observed as an exothermic peak and has at least one melting point observed as an endothermic peak in each of the 210 to 240° C. range and the 300 to 450° C. range, and that the filler, upon heat treatment at 246° C., gives a bonded object which has, as measured by differential scanning calorimetry, no melting point observed as an endothermic peak in the 210 to 240° C. range or has a melting endotherm calculated from an endothermic peak area in the 210 to 240° C. range, the melting endotherm being 90% or less of the melting endotherm of the filler before bonding calculated from an endothermic peak area in the 210 to 240° C. range.Type: GrantFiled: March 29, 2006Date of Patent: August 14, 2012Assignee: Asahi Kasei EMD CorporationInventors: Norihito Tanaka, Yasuki Shimamura
-
Patent number: 8227536Abstract: A solder paste comprising a solder alloy powder and a flux. The volumetric expansion at the time of melting of the solder alloy is at most 0.5%. The flux contains a bisphenol A epoxy resin and a curing agent selected from a carboxylic anhydride and a dicarboxylic acid. The solder paste can be used in applications suitable for high-temperature solders. The solder alloy has an alloy composition comprising, in mass percent, 70-98% of Bi, a total of 0-0.5% of at least one substance selected from Ag, Cu, Sb, In, Zn, Ni, Cr, Fe, Mo, P, Ge, and Ga, and a remainder of Sn.Type: GrantFiled: August 11, 2006Date of Patent: July 24, 2012Assignees: Senju Metal Industry Co., Ltd., Murata Manufacturing Co., Ltd.Inventors: Shizuharu Watanabe, Hidekiyo Takaoka, Kosuke Nakano, Masafumi Seino, Ko Inaba
-
Publication number: 20120183807Abstract: A brazing filler metal with excellent wetting behaviour on stainless steel base material is provided. The brazing filler metal produces a brazed joint with high strength and good corrosion resistance. The brazing filler metal is suitable for brazing stainless steel and other materials where corrosion resistance and high strength is required. Typical examples of applications are heat exchangers and catalytic converters. The iron-chromium based brazing filler metal powder comprises: 11-35 wt % chromium, 0-30 wt % nickel, 2-20 wt % copper, 2-10 wt % silicon, 4-10 wt % phosphorous, 0-10 wt % manganese, and at least 20 wt % iron, and if Si is equal to or less than 6 wt % then P should be above 8 wt %, and if P is less or equal to 8 wt % then Si should be above 6 wt %.Type: ApplicationFiled: September 17, 2010Publication date: July 19, 2012Applicant: HOGANAS ABInventor: Ulrika Persson
-
Publication number: 20120175020Abstract: A low silver solder alloy of the present invention comprises 0.05-2.0% by mass of silver; 1.0% by mass or less of copper; 3.0% by mass or less of antimony; 2.0% by mass or less of bismuth; 4.0% by mass or less of indium; 0.2% by mass or less of nickel; 0.1% by mass or less of germanium; 0.5% by mass or less of cobalt (provided that none of the copper, the antimony, the bismuth, the indium, the nickel, the germanium, and the cobalt is 0% by mass); and the residue is tin. According to the present invention, the long-term reliable low silver solder alloy is provided, wherein the low silver solder alloy permits the cost reduction by decreasing the Ag content, and has the excellent stretch, melting point, and strength, and also has the high fatigue resistance (thermal fatigue resistance).Type: ApplicationFiled: May 12, 2011Publication date: July 12, 2012Applicant: Harima Chemicals, Inc.Inventors: Yoji Imamura, Kazuki Ikeda, Jin Yu Piao, Tadashi Takemoto
-
Patent number: 8206515Abstract: A lead-free, cream solder composition that is printable includes a SnZn alloy which is lead-free and which is a powder; a solder flux including an epoxy resin; microcapsules that are organic carboxylic acid particles encapsulated with a resin selected from a group consisting of epoxy, polyimide, polycarbonate, polyamide, polyester, polyurea, polyolefin, and polysulfone resins; and a solvent which is a glycol. The presence of the organic carboxylic acid encapsulated with a resin as microcapsules suppresses reactivity of zinc in the SnZn alloy with the organic carboxylic acid Alternately, the solder flux may include the epoxy resin; an organic carboxylic acid; and the solvent; and microcapsules that are particles of a SnZn alloy encapsulated with the described resin. The presence of the SnZn alloy encapsulated with a resin as microcapsules suppresses reactivity of zinc in the SnZn alloy with the organic carboxylic acid so that viscosity and solderability are stabilized.Type: GrantFiled: August 31, 2009Date of Patent: June 26, 2012Assignee: Fuji Electric Co., Ltd.Inventors: Tsutomu Nishina, Kenji Okamoto
-
Publication number: 20120153011Abstract: A sintering method is provided which allows components to be joined to each other in a stable way, wherein the processing temperature is less than 200° C. and stable contact points are produced, which have low porosity and also high electrical and thermal conductivity. The method for joining components includes (a) providing a sandwich arrangement having at least (a1) one component 1, (a2) one component 2, and (a3) a metal paste located between component 1 and component 2, and (b) sintering the sandwich arrangement. The metal paste contains (A) 75-90 weight percent of at least one metal present in the form of particles having a coating containing at least one organic compound, (B) 0-12 weight percent of at least one metal precursor, (C) 6-20 weight percent of at least one solvent, and (D) 0.1-15 weight percent of at least one sintering agent selected from the group comprising (i) organic peroxides, (ii) inorganic peroxides, and (iii) inorganic acids.Type: ApplicationFiled: September 3, 2010Publication date: June 21, 2012Applicant: Heraeus Materials Technology GmbH & Co. KGInventors: Michael Schäfer, Wolfgang Schmitt, Jian Zeng
-
Publication number: 20120156512Abstract: A solder paste including a metal component consisting of a first metal powder and a second metal powder having a melting point higher than that of the first metal, and a flux component. The first metal is Sn or an alloy containing Sn, and the second metal is a metal or alloy which forms an intermetallic compound having a melting point of 310° C. or higher with the first metal and has a lattice constant difference, i.e. a difference in between the lattice constant of the intermetallic compound and the lattice constant of the second metal component, of 50% or greater.Type: ApplicationFiled: February 24, 2012Publication date: June 21, 2012Applicant: MURATA MANUFACTURING CO., LTD.Inventors: Kosuke Nakano, Hidekiyo Takaoka
-
Patent number: 8197612Abstract: Semiconductor packaging techniques are provided which optimize metallurgical properties of a joint using dissimilar solders. A solder composition for Controlled Collapse Chip Connection processing includes a combination of a tin based lead free solder component designed for a chip and a second solder component designed for a laminate. The total concentration of module Ag after reflow is less than 1.9% by weight. A method of manufacturing a solder component is also provided.Type: GrantFiled: April 29, 2008Date of Patent: June 12, 2012Assignee: International Business Machines CorporationInventors: James A Busby, Minhua Lu, Valerie A Oberson, Eric D Perfecto, Kamalesh K Srivastava, Brian R Sundlof, Julien Sylvestre, Renee L Weisman
-
Publication number: 20120119392Abstract: A simple method is provided for firmly-bonded connection of an electronic component to a substrate, which dispenses with the use of lead-containing paste solders and leads to a contact layer featuring sufficiently high resistance to heat fatigue in an environment characterized by incessant periodical temperature variations, and featuring high thermal and electrical conductivity.Type: ApplicationFiled: July 21, 2010Publication date: May 17, 2012Applicant: HERAEUS MATERIALS TECHNOLOGY GMBH & CO. KGInventors: Frank Breer, Wolfgang Schmitt, Jöerg Trodler, Karl-Heinz Schaller
-
Publication number: 20120114972Abstract: Provided is a composite nanometal paste, whose layer, when sintered in an inert gas under no load, gives a metal layer that is equal or superior in electrical conductivity and thermal conductivity to conventional lead-rich solders. The composite nanometal paste contains, as metal components, composite metal nanoparticles comprising metal cores with an average particle diameter of d (nm) and an organic coating layer formed around the circumference, and metal filler particles having an average particle diameter of D (nm), and satisfies the first relation d<D and the second relation d<100 (nm).Type: ApplicationFiled: July 16, 2009Publication date: May 10, 2012Applicants: SHINDENGEN ELECTRIC MANUFACTURING CO., LTD., APPLIED NANOPARTICLE LABORATORY CORPORATIONInventors: Teruo Komatsu, Ryo Matsubayashi
-
Publication number: 20120055586Abstract: The present invention relates to variable melting point solder formulations. The solder is comprised of at least one base metal or base metal alloy, preferably alloyed with at least one melting point depressant metal, such that the solidus point of the solder composition is reduced to an initial solidus temperature. Said base metal or base metal alloy, alloyed with at least one melting point depressant metal is mixed with at least one additive metal or additive metal alloy. When heated to a process temperature above said initial solidus temperature, a reaction occurs between the melting point depressant metal, and the additive metal, such that solidification occurs at the process temperature via the formation of intermetallic phases, effectively increasing the solidus of the base metal, and of the overall solder.Type: ApplicationFiled: August 26, 2011Publication date: March 8, 2012Applicant: DYNAJOIN CORPORATIONInventors: Douglas J. McIsaac, Mark A. Whitney, Stephen F. Corbin
-
Publication number: 20120048426Abstract: Surface-coated metal nanoparticles comprising: metal nanoparticles having an average particle diameter of 1 to 100 nm, and an organic coating film provided on a surface of each of the metal nanoparticles, wherein the organic coating film comprises a fatty acid having 8 or more carbon atoms and an aliphatic amine having 8 or more carbon atoms, and a molar ratio of the aliphatic amine to the fatty acid is aliphatic amine/fatty acid from 0.001/1 to 0.2/1.Type: ApplicationFiled: August 17, 2011Publication date: March 1, 2012Applicant: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventor: Toshitaka ISHIZAKI
-
Publication number: 20120042990Abstract: The present invention relates to organic acid- or latent organic acid-functionalized polymer-coated metal powders, such as metal powders used as appropriate in the formation of solder alloys, spheres and pastes.Type: ApplicationFiled: August 20, 2010Publication date: February 23, 2012Applicant: Henkel CorporationInventor: Puwwi Liu
-
Publication number: 20120018048Abstract: A cream solder obtained by kneading an Sn—Ag—Cu alloy together with a flux, wherein the Sn—Ag—Cu alloy includes a mixture of a first powdery alloy and a second powdery alloy, the first powdery alloy is represented by an Sn—Ag phase diagram having a solid-liquid coexistence region and has a given silver amount which is larger than that in the eutectic composition (3.5 wt. % silver), and the second powdery alloy has a silver amount which is that in the eutectic composition (3.5 wt. % silver) or which is close to that in the eutectic composition and is smaller than that in the first powdery alloy. This cream solder has excellent strength and thermal stability, and satisfactory bonding properties. It is based on an inexpensive Sn—Ag—Cu solder alloy. It is suitable for use as a high-temperature-side lead-free solder material conformable to temperature gradation bonding. Also provided is a method of soldering.Type: ApplicationFiled: July 3, 2007Publication date: January 26, 2012Applicants: Nihon Handa Co., Ltd., Fuji Electric Holdings Co., Ltd.Inventors: Mitsuo Yamashita, Tomoaki Goto, Takeshi Asagi
-
Patent number: 8100314Abstract: An embodiment of the present invention is an interconnect technique. Carbon nanotubes (CNTs) are prepared. A CNT-solder composite paste is formed containing the CNTs and solder with a pre-defined volume fraction.Type: GrantFiled: January 19, 2010Date of Patent: January 24, 2012Assignee: Intel CorporationInventor: Daewoong Suh
-
Publication number: 20120003465Abstract: A sintering material having metallic structural particles which are provided with an organic coating. Non-organically coated, metallic and/or ceramic auxiliary particles are provided that do not outgas during the sintering process. A sintered bond, as well as a method for producing a sintered bond.Type: ApplicationFiled: January 4, 2010Publication date: January 5, 2012Inventors: Martin Rittner, Michael Guenther
-
Publication number: 20110311832Abstract: A flux for use in soldering comprises a first constituent and one or more secondary constituents that is selected from solvents, thickeners, and/or metal oxide reducing agents. The flux has a temperature profile in which the flux is in a non-flowable inactive state at temperatures at and below a maximum storage temperature that is above about 27° C., a liquid active state at an activation temperature, and a flowable inactive state in a deposition temperature range above the maximum storage temperature and below the activation temperature. A solder material comprises solder particles dispersed in the flux.Type: ApplicationFiled: August 10, 2011Publication date: December 22, 2011Applicant: NORDSON CORPORATIONInventor: John A. Vivari, JR.
-
Patent number: 8075706Abstract: A paste composition for aluminum brazing of the invention contains 40 to 65% by weight of a metal powder for brazing (a), 5 to 35% by weight of a fluoride type flux (b), 1 to 10% by weight of a methacrylic acid ester type polymer (c), and 10 to 40% by weight of an organic solvent (d); and the component (d) is a hydrocarbon type organic solvent having no aromatic ring and no hydroxyl group and the composition is in a paste-like state having a viscosity of 6,000 to 200,000 mPa·s at 23° C. and accordingly, the storage stability and applicability (practically, discharge property and pressure stability by using a dispenser) and brazing property can be improved in good balance.Type: GrantFiled: December 19, 2008Date of Patent: December 13, 2011Assignees: Harima Chemicals, Inc., Denso CorporationInventors: Tomoaki Akazawa, Masaki Teruse, Ichiro Taninaka, Shoei Teshima, Kinya Yamamoto, Akira Itoh, Ken Muto
-
Patent number: 8075662Abstract: A nickel braze alloy composition includes a blend of a first nickel alloy and a second nickel alloy. The first nickel alloy includes about 4.75 wt %-10.5 wt % of chromium, about 5.5 wt %-6.7 wt % of aluminum, up to about 13 wt % cobalt, about 3.75 wt %-9.0 wt % of tantalum, about 1.3 wt %-2.25 wt % of molybdenum, about 3.0 wt %-6.8 wt % of tungsten, about 2.6 wt %-3.25 wt % of rhenium, up to about 0.02 wt % of boron, about 0.05 wt %-2.0 wt % of hafnium, up to about 0.14 wt % of carbon, up to about 0.35 wt % of zirconium, and a balance of nickel. The second nickel alloy includes about 21.25 wt %-22.75 wt % of chromium, about 5.7 wt %-6.3 wt % of aluminum, about 11.5 wt %-12.5 wt % of cobalt, about 5.7 wt %-6.3 wt % of silicon, boron in an amount no greater than 1.0 wt %, and a balance of nickel.Type: GrantFiled: April 25, 2008Date of Patent: December 13, 2011Assignee: United Technologies CorporationInventors: Michael Minor, Paul M. Pellet, Michael L. Miller
-
Patent number: 8070046Abstract: An amine flux composition is provided, comprising, as an initial component: an amine fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; wherein R7 and R8 are independently selected from a C1-20 alkyl group, a substituted C1-20 alkyl group, a C6-20 aryl group and a substituted C6-20 aryl group or wherein R7 and R8, together with the carbon to which they are attached, form a C3-20 cycloalkyl ring optionally substituted with a C1-6 alkyl group; wherein R10 and R11 are independently selected from a C1-20 alkyl group, a substituted C1-20 alkyl group, a C6-20 aryl group and a substituted C6-20 aryl group or wherein R10 and R11, together with the carbon to which they are attached, form a C3-20 cycloalkyl ring optionally substituted with a C1-6 alkyl group; and, wherein R9 is selected from a hydrogen, a C1-30Type: GrantFiled: December 2, 2010Date of Patent: December 6, 2011Assignee: Rohm and Haas Electronic Materials LLCInventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle, Asghar Akber Peera, Glenn N. Robinson, Ian Tomlinson
-
Patent number: 8070044Abstract: A polyamine flux composition is provided, comprising, as an initial component: a polyamine fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; wherein R7 comprises at least two tertiary carbons and is selected from an unsubstituted C5-80 alkyl group, a substituted C5-80 alkyl group, an unsubstituted C12-80 arylalkyl group and a substituted C12-80 arylalkyl group; and, wherein the two nitrogens shown in formula I are each separately bound to one of the at least two tertiary carbons of R7; with the proviso that when the polyamine fluxing agent of formula I is represented by formula Ia: then zero to three of R1, R2, R3 and R4 is(are) hydrogen. Also provided is a method of soldering an electrical contact using the polyamine flux composition.Type: GrantFiled: December 2, 2010Date of Patent: December 6, 2011Assignee: Rohm and Haas Electronic Materials LLCInventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle
-
Patent number: 8070045Abstract: A curable amine flux composition is provided, comprising, as initial components: a resin component having at least two oxirane groups per molecule; an amine fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; wherein R7 and R8 are independently selected from a C1-20 alkyl group, a substituted C1-20 alkyl group, a C6-20 aryl group and a substituted C6-20 aryl group or wherein R7 and R8, together with the carbon to which they are attached, form a C3-20 cycloalkyl ring optionally substituted with a C1-6 alkyl group; wherein R10 and R11 are independently selected from a C1-20 alkyl group, a substituted C1-20 alkyl group, a C6-20 aryl group and a substituted C6-20 aryl group or wherein R10 and R11, together with the carbon to which they are attached, form a C3-20 cycloalkyl ring optionally substituted withType: GrantFiled: December 2, 2010Date of Patent: December 6, 2011Assignee: Rohm and Haas Electronic Materials LLCInventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle, Asghar Akber Peera, Glenn N. Robinson, Ian Tomlinson
-
Patent number: 8070043Abstract: A curable flux composition is provided, comprising, as initial components: a resin component having at least two oxirane groups per molecule; a fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; and wherein zero to three of R1, R2, R3 and R4 is(are) hydrogen; and, optionally, a curing agent. Also provided is a method of soldering an electrical contact using the curable flux composition.Type: GrantFiled: December 2, 2010Date of Patent: December 6, 2011Assignee: Rohm and Haas Electronic Materials LLCInventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle
-
Patent number: 8070047Abstract: A flux composition is provided, comprising, as an initial component: a fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; and wherein zero to three of R1, R2, R3 and R4 is(are) hydrogen. Also provided is a method of soldering an electrical contact using the flux composition.Type: GrantFiled: December 2, 2010Date of Patent: December 6, 2011Assignee: Rohm and Haas Electronic Materials LLCInventors: David D. Fleming, Mike K. Gallagher, Kim Sang Ho, Xiang-Qian Liu, Mark R. Winkle
-
Publication number: 20110284265Abstract: To provide a components joining method and a components joining structure which can realize joining of components while securing conduction at a low electrical resistance with high reliability. In a construction in which by using a solder paste containing solder particles 5 in a thermosetting resin 3a, a rigid substrate 1 and a flexible substrate 7 are bonded by the thermosetting resin 3a, and a first terminal 2 and a second terminal 8 are electrically connected by the solder particles 5, a blending ratio of an activator of the thermosetting resin 3a in the solder paste is properly set and oxide film removed portions 2b, 8b, and 5b are partially formed in oxide films 2a, 8a, and 5a of the first terminal 2, the second terminal 8, and the solder particles 5.Type: ApplicationFiled: July 28, 2011Publication date: November 24, 2011Applicant: PANASONIC CORPORATIONInventors: Tadahiko Sakai, Hideki Eifuku, Yoshiyuki Wada
-
Publication number: 20110274937Abstract: [PROBLEMS TO BE SOLVED] To provide a low-silver lead-free solder alloy having an excellent wettability and being excellent in heat-fatigue resistance, and a solder-paste soldering material and resin-flux cored soldering material being excellent in fatigue resistance, and a joined product by using the soldering material. [MEANS FOR SOLVING] 0.1 to 1.5% by weight of Cu, 0.01% by weight or more and less than 0.05% by weight of Co, 0.05 to 0.25% by weight of Ag, 0.001 to 0.008% by weight of Ge, and the remainder being Sn. This low silver lead-free solder alloy is blended with a pasty flux or molded in a liner form by using a solid or pasty flux as a core. [SELECTED FIGURE] FIG.Type: ApplicationFiled: January 18, 2010Publication date: November 10, 2011Applicants: KOKI COMPANY LIMITED, KABUSHIKI KAISHA NIPPON FILLER METALSInventors: Kenichiro Sugimori, Seiji Yamada, Satoshi Kawakubo, Atsushi Irisawa
-
Publication number: 20110268985Abstract: A solder paste comprises an amount of a first solder alloy powder between about 60 wt % to about 92 wt %; an amount of a second solder alloy powder greater than 0 wt % and less than about 12 wt %; and a flux; wherein the first solder alloy powder comprises a first solder alloy that has a solidus temperature above about 260° C.; and wherein the second solder alloy powder comprises a second solder alloy that has a solidus temperature that is less than about 250° C.Type: ApplicationFiled: May 3, 2010Publication date: November 3, 2011Inventors: HONGWEN ZHANG, Ning-Cheng Lee
-
Publication number: 20110265913Abstract: The present invention relates to polymer coated metal powders, such as metal powders used in the formation of solder alloys and pastes. The metal powders are coated with curable compositions of cyanoacrylates. The present invention relates to polymer coated metal powders, such as metal powders used in the formation of solder alloys and pastes. The metal powders are coated with curable compositions of cyanoacrylates, and once cured the coating on the metal powder is a cyanoacrylate polymer.Type: ApplicationFiled: May 23, 2011Publication date: November 3, 2011Applicants: Loctite (R&D) Limited, Henkel CorporationInventors: Puwei Liu, Matthew James Holloway, Blake Olsen
-
Patent number: 8043407Abstract: It is an object of the present invention to provide a similar composition metal type welding solid wire capable of forming a welded joint having excellent cryogenic characteristics, such as ensuring a low-temperature toughness equivalent to that of the cryogenic base metal, and in addition, further having a high crack initiation resistance, and a weld metal thereof. The welding solid wire of the present invention is an iron base welding solid wire including carbon: 0.10 mass % or less (not inclusive of 0%), silicon: 0.15 mass % or less (not inclusive of 0%), nickel: 8.0 to 15.0 mass %, manganese: 0.10 to 0.80 mass %, and Al: 0.1 mass % or less (not inclusive of 0%), and oxygen in an amount of 150 ppm or less (inclusive of 0), characterized by including: a REM: 0.005 to 0.040 mass %, or chromium: 4.0 mass % or less (not inclusive of 0%).Type: GrantFiled: October 2, 2008Date of Patent: October 25, 2011Assignee: Kobe Steel, Ltd.Inventors: Hidenori Nako, Hiroyuki Takeda, Yoshitomi Okazaki, Kazuyuki Suenaga, Kohjiroh Nakanishi
-
Patent number: 8034195Abstract: A solder composition for forming a solder joint. The composition includes a powder material including a solid metal matrix material and a filler material. The solid metal matrix material includes one or more of tin-silver-copper (Sn—Ag—Cu), tin-copper (Sn—Cu), tin-copper-nickel (Sn—Cu—Ni), tin-silver (Sn—Ag), tin-silver-bismuth (Sn—Ag—Bi), tin-bismuth-indium (Sn—Bi—In), tin-gold (Au—Sn), tin-zinc (Sn—Zn), tin-zinc-bismuth (Sn—Zn—Bi), tin-bismuth-silver (Sn—Bi—Ag), tin (Sn), tin-indium (Sn—In), indium (In), indium-silver (In—Ag), and tin-lead (Sn—Pb). The filler material includes one or more of copper (Cu), gold (Au), nickel (Ni), nickel-gold (Ni—Au), carbon, silver (Ag), aluminum (Al), molybdenum (Mo), nickel (Ni) or nickel-gold (Ni—Au) coated carbon, the platinum group metals (PGM's), and their alloys.Type: GrantFiled: June 9, 2010Date of Patent: October 11, 2011Assignee: Sulzer Metco (US), Inc.Inventors: Richard K. Schmid, Jacobus C. Doesburg
-
Patent number: 8034154Abstract: The invention relates to a method for repairing components that consist of a superalloy. The method comprises the following steps: a solder material is applied to the repair site; the repair site with the applied solder material is heated until the latter melts; and the melted solder material is left to solidify. A powder blend, whose average composition corresponds to the component alloy constitutes the solder material, the blend comprising at least one elementary powder of the component alloy as one powder type and/or a pre-alloy of the component alloy.Type: GrantFiled: November 27, 2006Date of Patent: October 11, 2011Assignees: Siemens Aktiengesellschaft, MTU Aero Engines, GmbHInventors: Robert Singer, Andreas Volek
-
Patent number: 8020745Abstract: An object of the present invention is to improve a yield of electronic devices in a ball mounting process by preventing a micro-bonding and change in color of the solder balls, and to improve a bonding reliability of the solder balls by reducing an oxide film on a surface of the solder ball. The solder ball has a surface thereof coated with an organic compound containing a cyclic structure and an aliphatic hydrocarbon group.Type: GrantFiled: November 18, 2009Date of Patent: September 20, 2011Assignee: Hitachi Metals, Ltd.Inventors: Ryo Ota, Takeyuki Itabashi
-
Publication number: 20110220247Abstract: Disclosed herein are a flux and a soldering paste based on the flux. The flux is free from a change in viscosity with age, “skinned surface,” and “rough and crumbling,” and is excellent in printability and solderability. The flux contains, as elements, a resin, a thixo agent, an activator, a solvent and glucopyranosylamine type nanotube. The soldering paste further contains a solder powder. Preferably, the solder powder is free from lead.Type: ApplicationFiled: September 25, 2009Publication date: September 15, 2011Applicants: NIHON SUPERIOR CO., LTD., NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGYInventors: Tetsuro Nishimura, Mitsuhiro Kawahara, Masumi Asakawa, Toshimi Shimizu
-
Publication number: 20110204121Abstract: A lead-free solder alloy having improved surface properties which suppresses minute irregularities and shrinkage cavities has a composition consisting essentially of Ag: 0.1-1.5%, Bi: 2.5-5.0%, Cu: 0.5-1.0%, optionally Ni: 0.015-0.035% and/or at least one of Ge and Ga: 0.0005-0.01%, and a remainder of Sn and unavoidable impurities.Type: ApplicationFiled: April 23, 2009Publication date: August 25, 2011Inventors: Yuji Kawamata, Minoru Ueshima, Min Kang, Kayako Nakagawa, Yasuaki Kokubu
-
Patent number: 8002905Abstract: The aim of the invention is to provide a fluxing agent for soldering components, which creates one or more specific surface characteristics during the soldering process itself, thus obviating the need for the surface treatment process that is conventionally carried out after the soldering process. To achieve this, nanoparticles are added to a base substance.Type: GrantFiled: June 25, 2004Date of Patent: August 23, 2011Assignee: Behr GmbH & Co. KGInventors: Snjezana Boger, Peter Englert, Matthias Pfitzer, Sabine Sedlmeir, Ingo Trautwein
-
Publication number: 20110180311Abstract: A solder material with favorable mechanical properties and high corrosion resistance is provided. The solder material is not apt to be melted in a re-heating process after the soldering process is performed. The solder material includes first solder powder, Cu powder, and a flux. The first solder powder contains Cu, Si, Ti, and Sn. Here, Cu accounts for 7 wt %˜9 wt %, Si accounts for 0.001 wt %˜0.05 wt %, Ti accounts for 0.001 wt %˜0.05 wt %, and the rest is Sn. The Cu powder is coated by Ag. The flux is mixed with the first solder powder and the Cu powder.Type: ApplicationFiled: January 19, 2011Publication date: July 28, 2011Applicant: NIHON DEMPA KOGYO CO., LTD.Inventors: TOSHIMASA TSUDA, MITSUO HORI
-
Publication number: 20110180591Abstract: The aim of the invention is to provide a fluxing agent for soldering components, which creates one or more specific surface characteristics during the soldering process itself, thus obviating the need for the surface treatment process that is conventionally carried out after the soldering process. To achieve this, nanoparticles are added to a base substance.Type: ApplicationFiled: April 7, 2011Publication date: July 28, 2011Inventors: Snjezana BOGER, Peter ENGLERT, Matthias PFITZER, Sabine SEDLMEIR, Ingo TRAUTWEIN
-
Patent number: 7985374Abstract: A cadmium-free silver brazing filler metal containing gallium, indium, nickel and cerium falls into the field of metal material and metallurgy. Its chemical composition includes (by mass percentage) Cu 28.0%-35.0%, Zn 28.0%-38.0%, Ga 0.1%-2.5%, In 0.1%-2.5%, Ni 0.1%-2.5%, Ce 0.002%-0.1%, and Ag in balance.Type: GrantFiled: January 22, 2007Date of Patent: July 26, 2011Assignee: Changshu Huayin Filler Metals Co., Ltd.Inventors: Wenhua Gu, Liyong Gu, Songbai Xue, Jianchang Gu