Aluminum(al) Or Aluminum Base Alloy Present Patents (Class 148/535)
  • Patent number: 6547895
    Abstract: The superplastic forming of suitable metal alloy sheets into strong components, such as automobile body structures or panels, is improved and accomplished faster by simultaneously forming two or more substantially identical, relatively thin sheets, preferably about 2 mm or less in thickness, rather than a single sheet of the same overall thickness. For example, two or more layers of thin AA5083 sheets can be stretched formed together at about 500° C. with greater deformation and elongation than a single sheet of comparable thickness.
    Type: Grant
    Filed: January 25, 2001
    Date of Patent: April 15, 2003
    Assignee: General Motors Corporation
    Inventors: John Robert Bradley, John E. Carsley, Jacob Lyjak
  • Patent number: 6533875
    Abstract: A surface of a nickel-base article such as an internal surface of a gas turbine airfoil is protected with a donor layer of aluminum and at least one other element. To form the protective layer, a donor alloy is contacted to the protected surface of the article, and simultaneously the article and the donor alloy are heated to a coating temperature that is greater than about 0.7 of the absolute solidus temperature of the donor alloy but is such that the donor alloy remains in the form of a condensed phase contacting the protected surface of the article. The donor alloy is thereafter interdiffused into the protected surface of the article.
    Type: Grant
    Filed: October 20, 2000
    Date of Patent: March 18, 2003
    Assignee: General Electric Co.
    Inventors: Jeffrey Allan Pfaendtner, Joseph David Rigney, Michael James Weimer
  • Patent number: 6528177
    Abstract: An object of the present invention is to provide a cladding material, which has high joining strength and excellent productivity, and a manufacturing method therefor; in order to attain this object, the present invention provides a cladding material comprising: a first material to be joined which is made of aluminum or an aluminum alloy; a second material to be joined which is made of a single metal or an alloy and which is join the first material to be joined; and an intermediate layer which is provided between the first and second materials to be joined.
    Type: Grant
    Filed: October 29, 2001
    Date of Patent: March 4, 2003
    Assignees: Mitsubishi Heavy Industries, Ltd.
    Inventors: Takayuki Kawano, Yoshiaki Inoue, Katsuaki Inoue, Kawaichi Katsumi, Hiroshi Iwabuchi, Kazumasa Nishio, Shizuo Mukae, Masahiro Hirata
  • Patent number: 6528183
    Abstract: Clad sheet made up of a core sheet and a cladding layer on one or two core sheet surfaces. The core sheet is formed of an alloy having the composition (% by weight) Si: 0.7-1.3, Mg: 0.6-1.2, Cu: 0.5-1.1, Mn: 0.15-1.0, Zn<0.5, Fe<0.5, Zr<0.2, Cr<0.25, other elements <0.05 each and <0.15 total, the remainder aluminum. The cladding is formed of an AlZn alloy having a thickness of between 1 and 15% of the clad sheet thickness, having the composition (% by weight) Zn: 0.25-0.7, Fe<0.40, Si<0.40, Cu, Mn, Mg, V or Ti <0.10, other elements <0.05 each and 0.15 total.
    Type: Grant
    Filed: July 5, 2001
    Date of Patent: March 4, 2003
    Assignee: Pechiney Rhenalu
    Inventors: Ronan Dif, Bernard Bes, Philippe Lassince, Herve Ribes
  • Patent number: 6517954
    Abstract: The invention relates to an aluminium alloy, in particular for a layer of a friction bearing, for example, which, apart from aluminium and smelt-related impurities, additionally contains soft-phase formers, e.g. Sn, Pb, Bi, Sb or similar. The alloy contains added quantities of at least one element from the group of elements consisting of Sc, Y, Hf, Nb, Ta, La, lanthanides and actinides in a maximum of 10% by weight, preferably 4% by weight, in particular between 0.015% by weight and 3.25% by weight, relative to 100% by weight of alloy, the remainder being aluminium with smelt-related impurities.
    Type: Grant
    Filed: December 8, 2000
    Date of Patent: February 11, 2003
    Assignee: Miba Gleitlager Aktiengesellschaft
    Inventors: Robert Mergen, Markus Manner
  • Publication number: 20030012977
    Abstract: The invention relates to an aluminum alloy, to a plain bearing and to a method of manufacturing a layer, particularly for a plain bearing, to which there is added as a main alloy component tin (14) and a hard material (15) from at least one first element group containing iron, manganese, nickel, chromium, cobalt, copper or platinum, magnesium, or antimony. Added to the aluminum alloy from the first elementary group is a quantity of elements for forming inter-metallic phases, e.g. aluminide formation, in the boundary areas of the matrix, and further at least one further element from a second element group containing manganese, antimony, chromium, tungsten, niobium, vanadium, cobalt, silver, molybdenum of zirconium, for substituting a portion at least of a hard material of the first element group in order to form approximately spherical or cuboid aluminides (7).
    Type: Application
    Filed: June 15, 1998
    Publication date: January 16, 2003
    Inventor: ROBERT MERGEN
  • Patent number: 6506503
    Abstract: The invention relates to an intermediate layer, in particular a bonding layer, made from an alloy with an aluminium base, for multi-layered materials with layers of differing composition, in particular friction bearings. The alloy contains added quantities of at least one element from a group of elements consisting of Sc, Y, Hf, Nb, Ta, La, lanthanides and actinides in a maximum of 10% by weight, preferably 4% by weight, in particular between 0.015% by weight and 3.25% by weight, relative to 100% by weight of alloy, the remainder being aluminium with smelt-related impurities.
    Type: Grant
    Filed: February 26, 2001
    Date of Patent: January 14, 2003
    Assignee: Miba Gleitlager Aktiengesellschaft
    Inventors: Robert Mergen, Markus Manner
  • Publication number: 20020179201
    Abstract: A method of forming extruded structures from a polycrystalline material and structures formed thereby. The method generally entails forming a structure that comprises a polycrystalline material constrained by a second material in all but one direction, with the polycrystalline material having a patterned surface that is normal to the one direction. The polycrystalline material is then selectively heated, during which the second material restricts thermal expansion of the polycrystalline material in all but the one direction normal to the surface of the polycrystalline material. As a result, stresses are induced in the polycrystalline material that cause grain growth from the surface of the polycrystalline material in the one direction. The growth of an individual grain produces an extruded structure that projects above the surface of the polycrystalline material.
    Type: Application
    Filed: June 13, 2002
    Publication date: December 5, 2002
    Inventors: Munir D. Naeem, Lawrence A. Clevenger
  • Patent number: 6489043
    Abstract: An iron aluminide fuel injector component such as a nozzle, plunger or other part is manufactured from iron aluminide or includes an iron aluminide coating on at least a portion of a surface in contact with the fuel which passes through the fuel injector. The iron aluminide alloy can include 8 to 32 wt. % Al, up to 5 wt. % refractory metal, B and/or C in amounts sufficient to form borides and/or carbides. The fuel injector component can be formed from powders of the iron aluminide alloy by powder metallurgy techniques and the coating can be formed by a diffusional reaction process, cathodic plasma process, chemical vapor deposition or physical vapor deposition. The fuel injector component is corrosion, carburization, sulfidation and/or coking resistant.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: December 3, 2002
    Assignee: Chrysalis Technologies Incorporated
    Inventors: Seetharama C. Deevi, Shalva Gedevanishvili, Sohini Paldey
  • Patent number: 6475642
    Abstract: An oxidation-resistant coating is described, formed of an alloy containing: about 40 to about 50 atom % aluminum and about 0.5 atom % to about 3 atom % tantalum; with a balance of nickel; cobalt, iron, or combinations thereof. The coating may also include chromium and a precious metal, as well as other components, such as zirconium or molybdenum. A method for applying the oxidation-resistant coating to a substrate is also described. The substrate can be formed of superalloy material, e.g., a turbine engine component. Related articles are also disclosed.
    Type: Grant
    Filed: August 31, 2000
    Date of Patent: November 5, 2002
    Assignee: General Electric Company
    Inventors: Ji-Cheng Zhao, Melvin Robert Jackson, Ramgopal Darolia
  • Patent number: 6451453
    Abstract: Strip or drawn tube for the manufacture of a brazed heat exchanger, formed from an aluminum alloy containing Si, Cu and Mn, with optional amounts of Mg, Fe, Zn and Ti, where Fe≦Si, and Cu+Mg>0.4. In the form of a strip, the alloy may be coated on one or both surfaces with an aluminum brazing alloy.
    Type: Grant
    Filed: July 20, 2000
    Date of Patent: September 17, 2002
    Assignee: Pechiney Rhenalu
    Inventors: Jean-Claude Kucza, Ravi Shahani, Bruce Morere, Jean-Luc Hoffmann
  • Patent number: 6451185
    Abstract: Described is a method for producing a diffusion bonded sputtering target assembly which is thermally treated to precipitation harden the backing plate without compromising the diffusion bond integrity. The method includes heat treating and quenching to alloy solution and artificially age the backing plate material after diffusion bonding to a target. Thermal treatment of the diffusion bonded sputtering target assembly includes quenching by partial-immersion in a quenchant and is performed after diffusion bonding and allows for various tempers in the backing plate.
    Type: Grant
    Filed: July 9, 2001
    Date of Patent: September 17, 2002
    Assignee: Honeywell International Inc.
    Inventors: Anthony F. Beier, Janine K. Kardokus, Susan D. Strothers
  • Patent number: 6444053
    Abstract: A nickel-base superalloy article substrate has more nickel than any other element, a reactive element that is hafnium, zirconium, yttrium, lanthanum, or cerium, or combinations thereof, and a nominal bulk composition of carbon. A protective layer is deposited overlying the surface of the article substrate. The depositing of the protective layer includes steps of decarburizing locations where the carbon serves as a barrier to the diffusion of the reactive element from the substrate into the protective layer, and depositing an aluminum-containing protective layer overlying the substrate. The decreasing of the carbon concentration may be accomplished by decarburizing the substrate, depositing a platinum-containing layer and then decarburizing, depositing an aluminum-containing layer in a reducing atmosphere, or decarburizing the deposited protective layer. A ceramic thermal barrier coating may be deposited overlying the protective layer.
    Type: Grant
    Filed: February 28, 2000
    Date of Patent: September 3, 2002
    Assignee: General Electric Co.
    Inventors: Irene T. Spitsberg, Joseph D. Rigney, Jeffrey A. Pfaendtner
  • Patent number: 6444060
    Abstract: A method is provided for enhancing to a selected coating range a substantially unused protective coating, including aluminum, on an article surface, for example an airfoil surface of a gas turbine engine turbine blade. The protective coating is enhanced without removing such unused coating. The unused coating is evaluated to identify at least one coating region that deviates from the selected coating range by being deficient in at least one of chemistry and physical condition, for example thickness. At least the coating region is enhanced to the selected coating range by applying over the identified coating region at least one secondary element selected from Pt, Rh, Pd, Cr, Si, Hf, Zr, and Y. At least the coating region is heated to diffuse the secondary element into the protective coating to provide a treated coating region. Then at least the treated coating region is aluminided.
    Type: Grant
    Filed: December 22, 1999
    Date of Patent: September 3, 2002
    Assignee: General Electric Company
    Inventors: Joseph D. Rigney, Jeffrey A. Conner
  • Patent number: 6440583
    Abstract: Disclosed is an Al alloy for a welded construction having excellent welding characteristics, which Al alloy comprises 1.5 to 5 wt % of Si (hereinafter, wt % is referred to as %), 0.2 to 1.5% of Mg, 0.2 to 1.5% of Zn, 0.2 to 2% of Cu, 0.1 to 1.5% of Fe, and at least one member selected from the group consisting of 0.01 to 1.0% of Mn, 0.01 to 0.2% of Cr, 0.01 to 0.2% of Ti, 0.01 to 0.2% of Zr, and 0.01 to 0.2% of V, with the balance being Al and inevitable impurities. Also disclosed is a welded joint having this Al alloy base metal welded with an Al—Mg- or Al—Si-series filler metal.
    Type: Grant
    Filed: October 26, 2000
    Date of Patent: August 27, 2002
    Assignees: The Furukawa Electric Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Seizo Ueno, Yoichiro Bekki, Noboru Hayashi
  • Patent number: 6428909
    Abstract: To provide an aluminum alloy member having a high machinability while keeping a sufficient mechanical strength and a sufficient wear resistance, and a method of producing the aluminum alloy member. In an aluminum alloy member formed from an aluminum-silicon alloy by casting, eutectic silicon grains are exposed from at least part of an exposed plane of the aluminum alloy member. A coating layer having a thickness nearly equal to or thinner than a diameter of each of the eutectic silicon grains is formed on the exposed plane from which the eutectic silicon grains are exposed.
    Type: Grant
    Filed: February 9, 2001
    Date of Patent: August 6, 2002
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hiroyuki Oketani, Hiroyuki Uchida, Shigeyuki Hara, Yuji Marui
  • Patent number: 6416877
    Abstract: A method of forming a plain bearing lining on a substrate, the method comprising high velocity oxy-fuel spraying particles of a bearing metal onto the substrate and treating said layer to form it into a lining.
    Type: Grant
    Filed: August 11, 2000
    Date of Patent: July 9, 2002
    Assignee: Dana Corporation
    Inventors: Carl Perrin, David Graham McCartney, Andrew John Horlock, Samuel James Harris, Andrew John Sturgeon
  • Patent number: 6413654
    Abstract: Disclosed is a multi-layered plain bearing which comprises a steel back, an intermediate layer made of an aluminum alloy and an aluminum-base bearing alloy layer comprising one or more elements selected from the group consisting of Cu, Zn, Mg and Si. The aluminum-base bearing alloy layer is bonded to the steel back via the intermediate layer and subsequently subjected to a solid solution treatment at a temperature of not lower than 400° C. The adjacent region of the intermediate layer to the steel back consists of, by mass, 2% to 8% of Si, and the balance of Al and incidental impurities.
    Type: Grant
    Filed: October 16, 2001
    Date of Patent: July 2, 2002
    Assignee: Daido Metal Company Ltd.
    Inventors: Yukihiko Kagohara, Masahito Fujita, Koichi Yamamoto, Takayuki Shibayama
  • Patent number: 6413331
    Abstract: Aluminum alloy in the form of a sheet, plate or extrusion, having a composition in the range (in weight %): Si <0.15 Mn 0.7-1.5 Mg up to 0.8 Cu 0.5-1.5 Fe <0.4 Cr <0.30 Ti <0.30 V <0.30 Zr <0.30 others each < 0.05 total < 0.15 balance aluminium and said aluminum alloy is provided in an aged condition.
    Type: Grant
    Filed: November 9, 2000
    Date of Patent: July 2, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Timothy John Hurd, Nicolaas Dirk Adrianus Kooij, Achim Bürger, Klaus Vieregge
  • Publication number: 20020068189
    Abstract: Disclosed is a multi-layered plain bearing which comprises a steel back, an intermediate layer made of an aluminum alloy and an aluminum-base bearing alloy layer comprising one or more elements selected from the group consisting of Cu, Zn, Mg and Si. The aluminum-base bearing alloy layer is bonded to the steel back via the intermediate layer and subsequently subjected to a solid solution treatment at a temperature of not lower than 400° C. The adjacent region of the intermediate layer to the steel back consists of, by mass, 2% to 8% of Si, and the balance of Al and incidental impurities.
    Type: Application
    Filed: October 16, 2001
    Publication date: June 6, 2002
    Applicant: DAIDO METAL COMPANY LTD.
    Inventors: Yukihiko Kagohara, Masahito Fujita, Koichi Yamamoto, Takayuki Shibayama
  • Patent number: 6395406
    Abstract: A method for preparing an aluminum alloy-containing coating composition is described. A slurry containing a selected amount of aluminum is combined with at least one additional slurry containing a selected amount of a second metal which forms an alloy with aluminum. The resulting slurry mixture is applied to a metal substrate, and then heated to form a substantially devolatilized coating. The coating then receives a secondary heat treatment. Related compositions and articles are also described, as are processes for repairing a damaged or worn coating, utilizing the slurry.
    Type: Grant
    Filed: April 24, 2000
    Date of Patent: May 28, 2002
    Assignee: General Electric Company
    Inventor: D Sangeeta
  • Patent number: 6383306
    Abstract: A nickel-base superalloy article substrate has more nickel than any other element and a nominal bulk composition of carbon. A protective layer is deposited overlying the surface of the article substrate. The protective layer includes aluminum and one or more of the reactive elements hafnium, zirconium, yttrium, lanthanum, and cerium. The depositing of the protective layer includes steps of decarburizing locations where the carbon may serve as a barrier to the mobility of the reactive elements within the protective layer, and depositing an aluminum-containing protective layer overlying the substrate. The decreasing of the carbon concentration may be accomplished. by decarburizing the substrate, depositing a platinum-containing layer and then decarburizing, depositing an aluminum-containing layer in a reducing atmosphere, and/or decarburizing the deposited protective layer. A ceramic thermal barrier coating may be deposited overlying the protective layer.
    Type: Grant
    Filed: February 28, 2000
    Date of Patent: May 7, 2002
    Assignee: General Electric Company
    Inventors: Irene T. Spitsberg, Jeffrey A. Pfaendtner, Joseph D. Rigney
  • Publication number: 20020031682
    Abstract: The object of the invention is a sheet clad on one or both sides, formed of a core sheet in an alloy having the composition (% by weight):
    Type: Application
    Filed: July 5, 2001
    Publication date: March 14, 2002
    Inventors: Ronan Dif, Bernard Bes, Philippe Lassince, Herve Ribes
  • Patent number: 6352789
    Abstract: The invention relates to a brazing sheet with a two-layer structure or a three-layer structure, having a core sheet made of an aluminium alloy core material and on one side or both sides thereof a brazing layer of an aluminium alloy containing silicon as main alloying element, wherein the aluminium alloy of the core sheet has the composition (in weight %) Mn 0.5 to 1.5 Cu 0.5 to 2.0 Si 0.3 to 1.5 Mg <0.05 Fe <0.4 Ti <0.15 Cr <0.35 Zr and/or V <0.35 in total Zn <0.25 balance aluminium and unavoidable impurities, and wherein said brazing sheet has a post-braze 0.2% yield strength of at least 50 MPa and having a corrosion life of more than 12 days in a SWAAT test without perforations in accordance with ASTM G-85, and further to a method of its manufacture.
    Type: Grant
    Filed: March 31, 2000
    Date of Patent: March 5, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Timothy John Hurd, Nicolaas Dirk Adrianus Kooij, Achim Bürger, Klaus Vieregge
  • Patent number: 6328824
    Abstract: A metallic sheet with an aluminum coating, the coating having an internal layer of iron/aluminum/silicon alloys, and an external layer, thicker, of an aluminum-based phase and secondarily of phases in the form of needles or elongated lamellae. The projection of the length of all needles or lamellae in a direction perpendicular to the plane of the external layer is less than the thickness of this layer. This structure, which is obtained by a thermal treatment of the external layer at a temperature of 570-660° C., notably for less than 15 sec, considerably decreases the risks of cracking.
    Type: Grant
    Filed: February 25, 1999
    Date of Patent: December 11, 2001
    Assignee: Sollac
    Inventors: Didier Mareuse, Thérèse Six, Pierre Jean Krauth
  • Patent number: 6329075
    Abstract: An aluminum alloy composite material includes a higher strength aluminum alloy core material layer and at least one cladding aluminum alloy material layer having a higher electrical conductivity than the core material. The cladding layer is positioned adjacent to the core and the composite is adapted for particular application in heat exchangers where brazing is conducted under controlled atmospheres with special flux materials. The core material has an electrical conductivity less than 50% IACS and the cladding layer has an electrical conductivity greater than 50% IACS. The cladding layer can be on one or both surfaces of the core layer. The thickness of the cladding layer can range between about 2.5 and 40% of the overall composite thickness depending on whether one or more cladding layers are employed. The cladding layer also has a corrosion potential more negative than the core layer for enhanced corrosion resistance.
    Type: Grant
    Filed: February 3, 2000
    Date of Patent: December 11, 2001
    Assignee: Reycan, L.P.
    Inventors: Ralph M. Nener, Scott W. Haller
  • Patent number: 6316125
    Abstract: The invention provides a new and improved process and exothermic reaction mixture for producing molten weld metal. The molten weld metal is used in joining one metallic piece with at least one other metallic piece. The process and exothermic reaction mixture have distinct advantages over the prior art. These advantages include a higher filler metal yield, an increased tensile strength, and a higher quality corrosion resistant weld. These advantages are accomplished by a process wherein a reactant mixture is provided which has a reducing agent, a metallic compound, and at least two filler metals that at least in part do not chemically react with the metallic compound, one of which is aluminum. The metallic compound subsequently forms, with the reducing agent, having a high heat of formation which provides an exothermic reaction with sufficient heat to melt the filler metals.
    Type: Grant
    Filed: April 1, 1999
    Date of Patent: November 13, 2001
    Assignee: Erico International Corporation
    Inventors: Nicolae Gaman, Harrie van den Nieuwelaar
  • Patent number: 6309761
    Abstract: A process in which a steel is dipped in an aluminum-based bath wherein the composition and mean temperature of the bath and the immersion temperature of the steel are adjusted to obtain, in the immersion zone of the steel, a local bath temperature and composition resulting in an equilibrium with the solid phase designated as &thgr;≡FeAl3. Dipping is performed at a temperature higher than the temperatures normally employed in the art and a coating is obtained having at the interface with the steel an alloy layer significantly smaller in thickness than the art. The coating obtained better resists cracking and corrosion.
    Type: Grant
    Filed: February 18, 2000
    Date of Patent: October 30, 2001
    Assignee: Sollac
    Inventors: Philippe Guesdon, Jean-Pierre Godin, Eric Lesueur
  • Patent number: 6284389
    Abstract: Composite materials are composed of a primary metallic base material, such as a titanium metallic material, metallurgically bonded to one or more secondary materials having desirable thermal conductivity properties and having a coefficient of thermal expansion (“CTE”) that generally matches the CTE of the primary metallic material. An exemplary composite material is composed of a titanium primary material metallurgically bonded to a secondary metal matrix composite material having a high thermal conductivity, such as aluminum silicon carbide. Methods for manufacturing such composite materials are disclosed.
    Type: Grant
    Filed: April 30, 1999
    Date of Patent: September 4, 2001
    Assignee: Pacific Aerospace & Electronics, Inc.
    Inventors: Herman L. Jones, Edward A. Taylor
  • Patent number: 6284058
    Abstract: A method of aluminizing metals with a coating of aluminum or aluminides.
    Type: Grant
    Filed: September 15, 1999
    Date of Patent: September 4, 2001
    Assignee: U.T. Battelle, LLC
    Inventors: Michael L. Santella, Vinod K. Sikka, Srinath Viswanathan
  • Patent number: 6274015
    Abstract: Described is a method for producing a diffusion bonded sputtering assembly which is thermally treated to precipitation harden the backing plate without compromising the diffusion bond integrity. The method includes heat treating and quenching to alloy solution and artificially age the backing plate material after diffusion bonding to a target. Thermal treatment of the diffusion bonded sputtering target assembly includes quenching by partial-immersion in a quenchant and is performed after diffusion bonding and allows for various tempers in the backing plate.
    Type: Grant
    Filed: August 12, 1998
    Date of Patent: August 14, 2001
    Assignee: Honeywell International, Inc.
    Inventors: Anthony F. Beier, Janine K. Kardokus, Susan D. Strothers
  • Patent number: 6261708
    Abstract: A novel method is provided for joining substrates made of aluminum nitride series ceramics to each other, which can perform the joining substantially without leaving an intervening third phase other than aluminum nitride series ceramics at the joining interface of the substrates. The method is performed, for example, by providing a joining agent 3 containing at least an aluminum nitride series ceramics and a flux between the substrates 1 and 2, heat treating the joining agent to eutectically melt the aluminum nitride series ceramics and the flux, then precipitating a reprecipitated phase of the aluminum nitride series ceramics at the joining interface of the substrates.
    Type: Grant
    Filed: January 26, 1998
    Date of Patent: July 17, 2001
    Assignee: NGK Insulators, Ltd.
    Inventors: Tsuneaki Ohashi, Tsutomu Imai
  • Patent number: 6235409
    Abstract: A bright finish aluminum alloy on high strength aluminum or aluminum alloy lamination is disclosed including a bright finish top sheet, a high strength aluminum or aluminum alloy substrate, and an adhesive bonding the bright finish metal top sheet to the high strength aluminum or aluminum alloy substrate to provide a bright finish aluminum on high strength aluminum or aluminum alloy lamination product having brighter finish than a sheet product of said high strength aluminum or aluminum alloy and higher strength than a sheet product of said bright finish aluminum of the same thickness as said lamination product, wherein said lamination product withstands galvanic corrosion. In one aspect, the bright finish metal top sheet is 5657 aluminum foil. In one aspect, the high strength aluminum alloy is 5182 alloy sheet.
    Type: Grant
    Filed: April 14, 2000
    Date of Patent: May 22, 2001
    Assignee: Alcoa Inc.
    Inventors: Daniel L. Serafin, Paul B. Schultz, Albert L. Askin, Donald J. Stanko
  • Patent number: 6224992
    Abstract: The invention is a composite body panel, a sheet product from which the composite body panel is formed, and a vehicle incorporating at least one such composite body panel thereon. The composite body panel includes a substrate having an inner and an outer surface. A lamination is applied to at least the inner and, in an alternative embodiment, the outer surfaces of the substrate. The lamination includes a material having a uniform surface which is well suited for formation, but which is not as strong as the substrate. The formation of the composite body panel further includes the step of applying a coating to the lamination, and then, forming the substrate/lamination/coating material into the desired shape.
    Type: Grant
    Filed: February 11, 1999
    Date of Patent: May 1, 2001
    Assignee: Alcoa Inc.
    Inventors: Robert Delbeke, Roy A. Hambric, Robert F. Mallon
  • Patent number: 6224691
    Abstract: A honeycomb body is produced in which metal sheets are stacked and/or wound in a layered configuration. The metal sheets are suitably structured so as to form passages through which a fluid can flow. At least a part of the sheet layers initially comprises a laminate material with a layer of chromium-containing steel and a layer primarily formed of aluminum. The laminate is substantially homogenized by diffusion to a stratified sheet in a subsequent heat treatment. The honeycomb body is assembled with at least a part of the sheet layers provided a structure which increases the degree of elasticity of the honeycomb body and/or the pressure in relation to surface area of the contact locations prior to and in the heat treatment. The honeycomb body is fitted into a tubular casing with such a prestressing that in the heat treatment the contact locations between the sheet layers remain in contact.
    Type: Grant
    Filed: February 23, 1998
    Date of Patent: May 1, 2001
    Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Wolfgang Maus, Ludwig Wieres
  • Patent number: 6221515
    Abstract: A bimetallic strip for a sliding bearing having a sliding strip of an aluminum alloy which is adhered to a steel supporting strip and method of manufacture. The composition of the sliding strip is from 3 to 30% of tin; from 1 to 6% of silicon and the remainder being of aluminum and impurities, and the sliding strip has at least 95% of the silicon hard particles smaller than 3.5 microns and an aluminum grain average size of about 6 microns. The sliding strip is produced by roll casting the alloy and attaching the sliding strip to the steel supporting strip to form the bimetallic strip which is heat treated between 200° and 380° C. to obtain a metallurgical bonding between the strips; subjecting the bimetallic strip to a solubilizing process of the intermetallic compounds of the aluminum alloy by heating at 380-500° C., followed by cooling; and subjecting the bimetallic strip to a precipitation treatment at a temperature from 150° to 250° C.
    Type: Grant
    Filed: August 13, 1999
    Date of Patent: April 24, 2001
    Assignee: Metal Leve S/A Industria E Comercio
    Inventors: Joaquim de Oliveira Ramos Júnior, Denys da Cuhna Flores, Carlos Henrique Gaspar dos Santos
  • Patent number: 6214135
    Abstract: An entry board for drilling small holes having a front surface layer made of aluminum or aluminum alloy to be disposed at the drilling inlet side and a back surface layer made of aluminum or aluminum alloy to be disposed at the drilling outlet side. The back surface layer is adhered or joined by clad rolling to said front surface layer. The hardness of the front surface layer is smaller than that of the back surface layer.
    Type: Grant
    Filed: April 21, 1999
    Date of Patent: April 10, 2001
    Assignee: Showa Aluminum Corporation
    Inventors: Yasushi Washio, Koji Miyano, Akio Fukuda
  • Patent number: 6203632
    Abstract: The invention relates to iron-chromium aluminum metal foil which is resistant to high-temperature oxidation. Said metal foil is produced by hot-dip aluminizing an iron-chromium support band with an aluminum-silicon alloy. The foil has the following composition in weight percent: 18-25% Cr. 4-10% Al, 0.03-0.08% Y, max. 0.01% Ti, 0.01-0.05% Zr, 0.01-0.05% Hf, 0.5-1.5% Si. It also contains residual iron and impurities resulting from the method of production. The total aluminum content of the coated metal foil is at least 7% near the surface and not less than 3% further inside.
    Type: Grant
    Filed: July 1, 1999
    Date of Patent: March 20, 2001
    Assignee: Krupp VDM GmbH
    Inventors: Ulrich Heubner, Angelika Kolb-Telieps, Ralf Hojda
  • Patent number: 6197132
    Abstract: The invention provides a method for the continuous manufacture of ferritic stainless steel bands suitable for use in environments with frequent changes in temperature. It has been found preferable to have such band longitudinally displaced through a coating chamber wherein the band is provided with a coating of aluminum that is deposited thereon by means of physical vapor deposition technology during a time period sufficient so that aluminum becomes evenly distributed in the ferrite, after which a homogenization occurs at 950-1150° C.
    Type: Grant
    Filed: February 18, 1999
    Date of Patent: March 6, 2001
    Assignee: Sandvik AB
    Inventor: Ing-Marie Andersson-Drugge
  • Patent number: 6168067
    Abstract: A method for reducing material property degradation during friction stir welding. More specifically, the method includes the steps of solution heat treating first and second structural members at a first predetermined temperature schedule. The first and second structural members are then quenched to a predetermined temperature at which the structural members are in a nonequilibrium state and have an incomplete temper. The first structural member is then positioned adjacent to the second structural member, thereby defining an interface therebetween. Thereafter, the first and second structural members are joined to form a structural assembly by friction stir welding the material along the interface prior to precipitation heat treating the structural assembly. The structural assembly is then aged, such as by precipitation heat treating, at a second predetermined temperature schedule to stabilize the material properties of the resulting structural assembly, thereby completing the temper of the material.
    Type: Grant
    Filed: June 23, 1998
    Date of Patent: January 2, 2001
    Assignee: McDonnell Douglas Corporation
    Inventors: Douglas J. Waldron, Richard G. Pettit
  • Patent number: 6165286
    Abstract: A method of aluminum diffusion coating the surface of an iron-, nickel-, cobalt-, or titanium-base alloy product begins with cleaning and providing an anchor profile on the surface of the product, followed by depositing with an appropriate thermal spray method at least 4 mils (0.1016 millimeters) thickness of a minimum 85 wt. % aluminum alloy, which can also contain up to 12 wt. % silicon. A MCrAlX-type coating layer is also thermally sprayed on the substrate surface before the aluminum alloy is sprayed. The thermal sprayed products are heat treated in a sealed retort at a temperature of between 900.degree. F. and 1200.degree. F. (482.degree. C. and 649.degree. C.) and then maintained at that temperature for a period of at least one hour to ensure the formation of a strong metallurgical bond between the aluminum alloy layer and the product. The retort temperature is then elevated to between 1400.degree. F. and 2000.degree. F. (760.degree. C. and 1093.degree. C.) and held at that temperature for between 0.
    Type: Grant
    Filed: May 5, 1999
    Date of Patent: December 26, 2000
    Assignee: Alon, Inc.
    Inventors: George T. Bayer, Kim A. Wynns
  • Patent number: 6143099
    Abstract: A process for the production of a brazed honeycomb body with sheets having a layer-like configuration, includes stacking and/or winding sheet metal layers at least partially having a structure for forming passages through which a fluid can flow. At least a portion of the sheet metal layers is initially formed of a layered material having at least one layer of chromium-containing steel and at least one substantially aluminum-containing layer. The aluminum-containing layer is substantially homogenized in a later heat treatment and the heat treatment is effected firstly under a vacuum or in a reducing and then an oxidizing atmosphere. The heat treatment is part of a brazing procedure in which contact locations between the sheet metal layers are brazed together at least in partial regions by the addition of brazing material.
    Type: Grant
    Filed: February 23, 1998
    Date of Patent: November 7, 2000
    Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Wolfgang Maus, Ludwig Wieres
  • Patent number: 6110829
    Abstract: An aluminum fill process for sub-0.25 .mu.m technology integrated circuits that has a reflow temperature less than 400.degree. C. that has low alloy resistivity and excellent electromigration characteristics. The aluminum allow is composed of Al-1% Ge-1% Cu.
    Type: Grant
    Filed: October 23, 1997
    Date of Patent: August 29, 2000
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Paul Raymond Besser, Robin W. Cheung, Guarionex Morales
  • Patent number: 6096145
    Abstract: Lead alloy strip material (4, 6, 8) is roll bonded on one or both opposite face surfaces of a core strip material (2). The core material can be commercially pure titanium, austenitic stainless steel, low carbon steel, copper, aluminum, alloys thereof or other suitable metal that has sufficient ductility and that can provide desired attributes of stiffness and corrosion resistance to the composite. The lead alloy material is strengthened by the addition of less than approximately 1% of calcium or antimony and the core material is softened by fully annealing it prior to bonding. The several strips are reduced in thickness, preferably in approximately the same proportion, by at least 40% in the bonding pass to create a solid phase bond among the strips. The bonded composite is then rolled to final gauge and, for selected applications, is corrugated and cut to form panels (20, 22, 24) and etched to form pockets (8b) for pasting of active materials such as lead oxide for battery plates.
    Type: Grant
    Filed: August 31, 1998
    Date of Patent: August 1, 2000
    Assignee: Texas Instruments Incorporated
    Inventors: Awadh K. Pandey, Bijendra Jha
  • Patent number: 6090228
    Abstract: An anticorrosive treatment method for a separator of a molten carbonate fuel cell is provided. As conventional anticorrosive treatment methods for a wet-seal area in an separator, there are a molten aluminium coating method, a physical vapor deposition method, a slurry coating method, a spray coating method, a pack cementation method and a vacuum evaporation method. Defects due to high temperature thermal treatment corrodes even stainless steel base materials to thus shorten the lifetime of the fuel cell. Further, to sufficiently assure an anticorrosive capability of the separator wet-seal area, a coating ratio should be heightened finally, which makes fabrication of the large-area separator difficult, and manufacturing costs high. To solve the conventional problems, nickel and aluminium are coated in turn on a base material of stainless steel or an thin aluminium film is coated or bonded thereon to then perform diffusion process, which simplifies a manufacturing process and lowers a manufacturing cost.
    Type: Grant
    Filed: May 29, 1997
    Date of Patent: July 18, 2000
    Assignee: Samsung Heavy Industries Co., Ltd.
    Inventors: Jung-Tae Hwang, Young-Tae Choi, Si-Yeog Ryu
  • Patent number: 6085966
    Abstract: A method for producing a sputtering target assembly consisting of a target member used for sputtering and a backing plate bonded to the target member, which assembly has a high adherence strength and a high bonding strength as well as a sufficient tensile strength even under a high temperature. When producing a sputtering target assembly consisting of a target member used for sputtering and a backing plate bonded to the target member, bonding surfaces of the target member and the backing plate are made flat so as to have an arithmetic mean roughness Ra of 0.01 to 1.0 .mu.m before carrying out solid phase diffusion bonding between the target member and the backing plate.
    Type: Grant
    Filed: December 3, 1997
    Date of Patent: July 11, 2000
    Assignee: Sony Corporation
    Inventors: Hitoshi Shimomuki, Fumio Sasaki, Eiichi Shimizu
  • Patent number: 6086689
    Abstract: Process for manufacturing a foil of ferritic stainless steel having a high aluminum content, which can be used in particular for a catalyst support in a motor-vehicle exhaust, wherein a ferritic stainless steel sheet of the following composition:0.005%<carbon<0.060%10%<chromium<23%0.1%<aluminum<3%0.003%<nitrogen<0.030%0.1%<manganese<2%0.1%<silicon<2%rare-earth elements in a proportion of between 0.03% and 0.15%, is subjected to:plating between two sheets of aluminum in order to obtain a laminate, rolling the laminate to a thickness of 0.03-0.25 mm to form a foil, static diffusion annealing the foil in a hydrogen atmosphere, and finish rolling greater than 20%.
    Type: Grant
    Filed: March 2, 1998
    Date of Patent: July 11, 2000
    Assignee: Usinor
    Inventors: Herve Sassoulas, Jean-Marc Herbelin, Jean-Michel Hauser, Frederic Moser
  • Patent number: 6080246
    Abstract: A high rhenium containing single crystal superalloy (30) is chromized, or coated with cobalt, before the conventional aluminising process steps to modify the surface of the high rhenium containing single crystal superalloy to prevent the formation of topologically close packed phases at the interface between the aluminide coating (32) and the rhenium containing single crystal superalloy. The invention is particularly applicable to platinum aluminide coatings, platinum aluminide-silicide coatings and aluminide-silicide coatings.
    Type: Grant
    Filed: July 14, 1997
    Date of Patent: June 27, 2000
    Assignee: Rolls-Royce, PLC
    Inventor: Rodney G. Wing
  • Patent number: 6019939
    Abstract: Aluminum brazing alloy composition is (in wt. %): Mn 0.7-1.5, Cu 0.5-1.0, Fe not more than 0.4, Si not more than 0.15, Mg up to 0.8, V and/or Cr up to 0.3, Ti up to 0.1, others up to 0.05 each, 0.15 total, balance A1 of at least commercial purity. Improved properties include: post-brazed strength and sag resistance; corrosion resistance; ability to withstand interannealing and some homogenization.
    Type: Grant
    Filed: November 28, 1995
    Date of Patent: February 1, 2000
    Assignee: Alcan International Limited
    Inventors: Alan Gray, Graeme John Marshall, Alan John Ernest Flemming
  • Patent number: 5980659
    Abstract: Surface-treating metallic parts are produced by applying mechanical energy to the surface of a metallic part and to a substance on or near the surface of the metallic part. The substance is different from the metallic part in composition. The applying step forms a mechanically-alloyed layer from the metallic part and the substance in the surface of the metallic part. The surface-modified layer such as the mechanically-alloyed layer is a non-peeling alloyed layer having a composition or structure different from that of the metallic part. The method is effective in surface-treating light metal materials of which the surfaces are difficult to treat. For example, the method is applicable to soft Mg alloys and Al alloys to improve their surface hardness, and the thus-treated alloys are usable in slide parts which are required to have good wear resistance.
    Type: Grant
    Filed: July 15, 1997
    Date of Patent: November 9, 1999
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Hiroyuki Kawaura, Hiroshi Kawahara, Kazuaki Nishino, Takashi Saito