With Working Patents (Class 148/546)
  • Publication number: 20040040633
    Abstract: The invention relates to a method for producing hot strip or hot plate, in which a microalloyed steel, which, apart from microalloying elements, comprises (in weight %) C: 0.05-0.12%; Si:0.2-0.5%; Mn:1.5-2.2 %; Al:0.02-0.05%; P:≦0.025%; S:≦0.01%; with the remainder being iron and unavoidable impurities, is cast to form a raw material such as slabs, blooms or thin slabs; in which the raw material is heated to a temperature of 1300-1350° C.; in which the heated raw material is rough rolled at a degree of deformation of 36% to 43%; in which the rough rolled raw material is thermomechanically hot rolled at a final rolling temperature which exceeds the Ac3 temperature so as to form a hot strip; in which the hot strip is cooled at a cooling rate of at least 15° C./s to a coiling temperature of at least 590° C. and at most 630° C. at which temperature the cooled hot strip is finally coiled.
    Type: Application
    Filed: April 8, 2003
    Publication date: March 4, 2004
    Inventors: Ing Wilfried Hansch, Dipl.-Ing Werner Scholten
  • Patent number: 6699338
    Abstract: A steel material excellent in weathering resistance by defining the chemical ingredients in the steel each to a predetermined range and setting an ingredient parameter formula in accordance with the working circumstance thereby reducing the flow rust and, particularly, forming stable rust with good protective property even in a salty circumstance such as in coast districts is provided. Further, also considering the amount of A type inclusions and B type inclusions according to JIS G 0555, a steel material of excellent earthquake proofness and weathering proofness also including weld heat affect zone is provided.
    Type: Grant
    Filed: September 9, 2002
    Date of Patent: March 2, 2004
    Assignee: JFE Steel Corporation
    Inventors: Tatsumi Kimura, Kazuhiko Shiotani, Fumimaru Kawabata, Keniti Amano
  • Patent number: 6669789
    Abstract: A composition and method of making a high-strength low-alloy hot-rolled steel sheet, strip, or plate bearing titanium as the principal or only microalloy strengthening element. The steel is substantially ferritic and has a microstructure that is at least 20% acicular ferrite. The steel has a minimum yield strength of at least 345 MPa (50 ksi) and even over 621 MPa (90 ksi) adding titanium as the lone microalloy element for strengthening, with elongation of 15% and more. Addition of vanadium, niobium, or a combination thereof can result in yield strengths exceeding 621 MPa (90 ksi). Effective titanium content, being the content of titanium in the steel not in the form of nitrides, oxides, or sulfides, is in the range of 0.01 to 0.12% by weight. The manufacturing process includes continuously casting a thin slab and reducing the slab thickness using thermomechanical controlled processing, including dynamic recrystallization controlled rolling.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: December 30, 2003
    Assignee: Nucor Corporation
    Inventors: Daniel Geoffrey Edelman, Steven Leonard Wigman
  • Patent number: 6635313
    Abstract: A method of coating dual phase high strength cold rolled steel having controlled amounts of carbon, manganese, and molybdenum is used as a starting material in a galvanizing/galvannealing process. Conditions in a multi-zone furnace of the galvanizing line can be controlled in a conventional manner while still effectively coating the high strength steel. A dual phase high strength steel product is made having a uniform coating of zinc in spite of the high manganese content of the steel.
    Type: Grant
    Filed: November 15, 2001
    Date of Patent: October 21, 2003
    Assignee: ISG Technologies, Inc.
    Inventors: Rajendra Pradhan, C. Ramadeva Shastry
  • Patent number: 6632298
    Abstract: The present invention aims at providing a sophisticated segregation reducing technique which a conventional technique cannot achieve by finding the relationship between the casting structure and the segregation of components at the time of solidification and the heat treatment conditions. That is, the present invention aims at providing material for shadow masks which exhibits excellent quality with respect to streaks. A material for a shadow mask of the present invention is formed of a casting slab for preparing the shadow mask which comprises an Ni—Fe alloy containing 30 to 45% of Ni. The casting slab has a cast structure comprising a columnar crystal and/or a chill crystal in an amount of 99% or more. In particular, it is preferred that the casting slab contains no equiaxed crystal.
    Type: Grant
    Filed: February 26, 2002
    Date of Patent: October 14, 2003
    Assignees: Toyo Kohan Co., Ltd., Nippon Yakin Kogyo Co., Ltd.
    Inventors: Syun-ichi Morita, Taizo Sato, Jun Agari, Tsutomu Omori, Tatsuya Itoh, Shigeru Hirata
  • Publication number: 20030145911
    Abstract: A steel strip or sheet steel having good cold formability and high-strength is described, comprising a light steel having (in weight-percent) C: ≦1.00%, Mn: 7.00-30.00%, Al: 1.00-10.00%, Si: >2.50-8.00%, Al+Si: >3.50-12.00%, B: >0.00-<0.01%, as well as alternately Ni: <8.00%, Cu: <3.00%, N: <0.60%, Nb: <0.30%, Ti: <0.30%, V: <0.30%, P: <0.01%, with the remainder iron and unavoidable impurities.
    Type: Application
    Filed: February 6, 2003
    Publication date: August 7, 2003
    Inventors: Harald Hoffmann, Bernhard Engl, Manfred Menne, Thomas Heller, Werner Zimmermann
  • Publication number: 20030145917
    Abstract: A tough high strength heavy wall steel material having superior weldability is provided, said steel material has a diameter or a side 5 mm or more in length, and comprises oxides 1 &mgr;m or less in particle diameter homogeneously dispersed at a dispersion density in a range of from 10,000 to 100,000 particles/mm2 and uniform ferrite grains 2 &mgr;m or less in grain diameter formed over the entire plane making a right angle with respect to the rolling direction.
    Type: Application
    Filed: February 28, 2003
    Publication date: August 7, 2003
    Inventors: Hiroshi Nakajima, Shiro Torizuka, Kaneaki Tsuzaki, Kotobu Nagai
  • Patent number: 6586117
    Abstract: A steel for forming a high strength steel sheet contains, in mass %, C: at most 0.04%, Si: at most 0.4%, Mn: 0.5-3.0%, P: at most 0.15%, S: at most 0.03%, Al: at most 0.50%, N: at most 0.01%, and Mo: 0.01-1.0%. Steel sheet formed from the steel is suitable for use as automotive panels.
    Type: Grant
    Filed: October 19, 2001
    Date of Patent: July 1, 2003
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Shigeki Nomura, Hiroyuki Nakagawa, Yoshiaki Nakazawa
  • Patent number: 6582537
    Abstract: The present invention concerns a method for the production of cold-rolled bands or sheets from low-alloy steel with a maximum of 0.2% C, Al, Ti, V, Nb respectively and a maximum of 1% Si and Mn respectively, in addition to a portion of boron required for N binding (>0,78×N), the remainder being constituted by iron and unavoidable impurities, wherein said steel is cast after melting to slabs, thin slabs or a band, which are hot-rolled at a starting temperature above 1100° C. and at a final temperature below Ar3 and wherein the hot band is then drawn and cold-rolled at a temperature below 650° C., whereupon the cold band is annealed independently of the degree of cold-rolling at a low temperature that could possibly vary depending on the composition of the steel and ranging from 520 to 780° C. during a period of time that is sufficiently long to allow for complete recrystallization.
    Type: Grant
    Filed: May 1, 2001
    Date of Patent: June 24, 2003
    Assignee: Thyssen Krupp Stahl AG
    Inventors: Bernhard Engl, Klaus Dieter Horn, Klaus Dieter Schmidt
  • Patent number: 6558486
    Abstract: Method of producing strip comprising continuously casting plain carbon steel into a strip of no more than 5 mm thickness and coiling the strip. The strip is subsequently uncoiled and cold rolled then annealed to produce a stress relieved microstructure therein. The cold rolling produces a cold reduction sufficient to increase the tensile strength of the strip to at least 680 MPa but is such that the total elongation to break off the strip after the annealing is in the range 8% to 12%. The cold rolling may produce a cold reduction of the strip thickness in the range 40% to 80%. The continuously cast strip may be optionally in-line hot rolled prior to coiling to produce an initial strip thickness in the range 40% to 60%.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: May 6, 2003
    Assignee: Castrip, LLC
    Inventors: Lazar Strezov, Kannappar Mukunthan
  • Patent number: 6524408
    Abstract: To produce sheet steel components optimised for loading, a steel strip is cast between two cooled rolls with a variable nip and the thickness of the steel strip is changed by changing the time of contact between the strand shells and the rolls or by changing the cooling intensity of the rolls on the molten steel cast into the gusset formed by the rolls, thereby changing the thickness of the steel strip. Such a strip has a homogeneous structure and can subsequently be given a special quality by hot or cold rolling for its particular purpose of use.
    Type: Grant
    Filed: June 18, 2001
    Date of Patent: February 25, 2003
    Assignee: Thyssen Krupp Stahl AG
    Inventors: Wilhelm Schmitz, Dieter Senk, Ulrich Albrecht-Früh, Reiner Kopp
  • Patent number: 6517955
    Abstract: The invention relates to a high strength hot-dip galvanized and galvannealed steel sheets with excellent drawability for press forming and excellent plating adhesion that is useful as a member for automobiles, construction, electric devices and the like, and to a process for its manufacture. According to an embodiment of the invention, the steel sheet contains in terms of weight percent, C: 0.05-0.2%, Si: 0.2-2.0%, Mn: 0.2-2.5%, Al: 0.01-1.5%, Ni: 0.2-5.0%, P: <0.03% and S: <0.02%, the relationship between Si and Al being such that 0.4(%)≦Si+0.8 Al(%)≦2.0% and the remainder consisting of Fe and unavoidable impurities, the volume percentage of the retained austenite is 2-20% and the steel sheet surface wherein the relationship between the Ni and Si, Al in 0.5 &mgr;m of the steel sheet surface layer is such that Ni(%)≦¼ Si+⅓Al(%), has a Zn plating layer comprising Al: ≦1% with the remainder Zn and unavoidable impurities.
    Type: Grant
    Filed: December 29, 2000
    Date of Patent: February 11, 2003
    Assignee: Nippon Steel Corporation
    Inventors: Yoshihisa Takada, Masayoshi Suehiro
  • Publication number: 20030019746
    Abstract: Sputtering targets and methods of making sputtering targets are described. The method includes the steps of: providing a sputtering metal workpiece made of a valve metal; transverse cold-rolling the sputtering metal workpiece to obtain a rolled workpiece; and cold-working the rolled workpiece to obtain a shaped workpiece. The sputtering targets exhibits a substantially consistent grain structure and/or texture on at least the sidewalls.
    Type: Application
    Filed: November 9, 2001
    Publication date: January 30, 2003
    Inventors: Robert B. Ford, Christopher A. Michaluk
  • Patent number: 6511557
    Abstract: A process for the production of cold rolled finished strip with thickness of 0.5-0.1 mm and a maximum width of 2000 mm for direct preparation of end products such as pressed and deep drawn pieces from thin slab casting with a thickness of the bar leaving the mold of 90-50 mm, with preparation of pressed pieces and transfer of the finished pieces to the end user and return of the processing scrap to the steel manufacturing cycle. Also a production line for carrying out such a process is described.
    Type: Grant
    Filed: March 26, 2001
    Date of Patent: January 28, 2003
    Inventor: Giovanni Arvedi
  • Patent number: 6491771
    Abstract: A process and device for the production of continuously cast billets in a production plant employs a vertical, round strand-casting machine with horizontal run-out, at least one descaling device, and several following roll stands. For the production of round billets with diameters in the range of 90-300 mm, after the solidifying round billet has left the mold but before it has entered the following rolling unit, its surface is descaled and the area near the surface is cooled in defined manner to a temperature which is optimum for the grade of steel in question before the round billet is worked, first over the course of at least three successive horizontal passes then in a vertical pass, the surface of the preworked billet being descaled again before the last pass.
    Type: Grant
    Filed: August 3, 2001
    Date of Patent: December 10, 2002
    Assignee: SMS Demag AG
    Inventors: Ingo von Hagen, Harald Wehage, Uwe Quitmann, Walter Weischedel
  • Patent number: 6489043
    Abstract: An iron aluminide fuel injector component such as a nozzle, plunger or other part is manufactured from iron aluminide or includes an iron aluminide coating on at least a portion of a surface in contact with the fuel which passes through the fuel injector. The iron aluminide alloy can include 8 to 32 wt. % Al, up to 5 wt. % refractory metal, B and/or C in amounts sufficient to form borides and/or carbides. The fuel injector component can be formed from powders of the iron aluminide alloy by powder metallurgy techniques and the coating can be formed by a diffusional reaction process, cathodic plasma process, chemical vapor deposition or physical vapor deposition. The fuel injector component is corrosion, carburization, sulfidation and/or coking resistant.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: December 3, 2002
    Assignee: Chrysalis Technologies Incorporated
    Inventors: Seetharama C. Deevi, Shalva Gedevanishvili, Sohini Paldey
  • Patent number: 6440235
    Abstract: Rolled H-shapes having high strength and high toughness, and which can be produced using cheaper alloy components than conventional products and which can be manufactured with a high productivity, are disclosed. A method for manufacturing the H-shapes is also disclosed. The rolled H-shapes include 0.03 to 0.1 wt. % of Nb and 0.005 to 0.04 wt. % of Ti. The method includes a rough universal rolling process in which an accumulated reduction at a rolling temperature of 950° C. or lower is 5% or larger, and reverse operation is conducted fast; and a finishing universal rolling, in which the rolling temperature is 750° C. or higher. Preferably, in the rough universal rolling, the accumulated reduction at a rolling temperature of 950° C. or lower is 50% or more.
    Type: Grant
    Filed: August 18, 2000
    Date of Patent: August 27, 2002
    Assignee: Kawasaki Steel Corporation
    Inventors: Tatsumi Kimura, Fumimaru Kawabata, Keniti Amano
  • Publication number: 20020046824
    Abstract: Steel strips and methods for producing steel strips are provided. In an illustrated embodiment, a method includes continuously casting molten low carbon steel into a strip and hot rolling the cast strip within a temperature range such that the strip passes through the Ar3 transformation temperature from austenite to ferrite under strain during rolling, thereby producing a strip having a yield strength above 400 Mpa and an elongation in excess of 30%. The cast steel strip has desired microstructures.
    Type: Application
    Filed: September 28, 2001
    Publication date: April 25, 2002
    Inventors: Lazar Strezov, Kannappar Mukunthan, Walter Blejde, Rama Mahapatra
  • Patent number: 6372063
    Abstract: The process for manufacturing a metallic component, such as a wheel part for the rolling system of a vehicle, which includes, in an initial stage, forming the component of a metallic material in a semi-solid state and having a thixotropic structure, and in a subsequent cold-treatment stage, cold-treating at least part of said component by blasting it with projectiles with a view to plastic deformation thereof. A wheel in which a metallic disk is welded to a wheel rim and in which the metallic disk is obtained by the manufacturing process.
    Type: Grant
    Filed: June 8, 2000
    Date of Patent: April 16, 2002
    Assignee: Michelin Recherche et Technique, S.A.
    Inventor: Gilles Grillon
  • Patent number: 6350355
    Abstract: The object of this invention was to create starting copper cathodes which prevent a memory effect during copper electrolysis, achieving a high production output of electrolytic copper and which can also be manufactured from directly shaped copper sheeting material in the form of a coil. A suitable method of producing starting cathodes for processing copper sheet produced by conventional methods. The proposed starting cathodes are made of milled copper sheets with a thickness of 0.3 to 1.2 mm, is soft annealed after milling and has a strength of 210 to 240 N/mm2. The copper sheet is cut to the length and width determined by the dimensions of the electrolysis bath and has a flat, fat-free, burless surface. Ear strips of copper sheet with a thickness of 0.3 to 0.6 mm are mounted on the suspension side.
    Type: Grant
    Filed: May 31, 2000
    Date of Patent: February 26, 2002
    Assignee: Lamitref Industries N.V.
    Inventor: Leon Raphael Lucienne G. Cloostermans-Huwaert
  • Patent number: 6348111
    Abstract: Fe—Ni alloy sheet having improved press-punching formability is produced by specifying the sulfide-forming elements [X%] and sulfur [%S] and by heating, prior to hot-working, to a temperature dependent upon the contents of these elements. The Fe—Ni alloy contains from 30 to 55% of Ni, not more than 0.8% of Mn, from 0.001 to 0.050% of S, from 0.005 to less than 0.5% of Ti, Mg, Ce and/or Ca, the balance being Fe and unavoidable impurities, and in which the product of the total content of the Ti, Mg, Ce and Ca and the total content of S ([%X]×[%S]) is limited to a range of from 0.00005 to 0.010. The heating temperature (T) is: 1050° C.≦T(°C.)≦{19500/[8.5−log[%X][%S]]}−350.
    Type: Grant
    Filed: March 2, 1999
    Date of Patent: February 19, 2002
    Assignee: Nippon Mining & Metals Co., Ltd.
    Inventors: Norio Yuki, Yoshihisa Kita
  • Patent number: 6319338
    Abstract: The object of the present invention is to provide high-strength steel sheets exhibiting high impact energy absorption properties, as steel materials, to be used for shaping and working into such parts as front side members of automobiles which absorb impact energy upon collision, as well as a method for their production.
    Type: Grant
    Filed: July 6, 1999
    Date of Patent: November 20, 2001
    Assignee: Nippon Steel Corporation
    Inventors: Osamu Kawano, Yuzo Takahashi, Junichi Wakita, Hidesato Mabuchi, Manabu Takahashi, Akihiro Uenishi, Riki Okamoto, Yukihisa Kuriyama, Yasuharu Sakuma
  • Patent number: 6290787
    Abstract: The subject for the invention is a process for manufacturing strip. The process includes casting directly from liquid metal a steel strip 1.5 to 10 mm in thickness, subjecting the cast steel strip, in the austenitic phase, to a first hot rolling operation in one or more steps at a temperature of between 950° C. and the Ar3 temperature of said strip with an overall reduction ratio of at least 10%, then subjecting the hot rolled strip, in the ferritic phase, to a second hot rolling operation in one or more steps at a temperature below 850° C., with an overall reduction ratio of at least 50% in the presence of a lubricant, so as to obtain a hot-rolled sheet with a thickness of less than or equal to 2 mm, and recrystallizing the hot rolled sheet at a temperature between 700 and 800° C. The composition of the steel strip comprises (in weight %): carbon less than 0.1%, manganese from 0.03 to 2%, silicon from 0 to 0.5%, phosphorus from 0 to 0.1%, boron from 0 to 0.002%, titanium from 0 to 0.
    Type: Grant
    Filed: June 19, 2000
    Date of Patent: September 18, 2001
    Assignee: Sollac
    Inventors: Michel Babbit, Michel Faral, Catherine Juckum, Hélène Regle
  • Publication number: 20010011565
    Abstract: A process for the production of cold rolled finished strip with thickness of 0.5-0.1 mm and a maximum width of 2000 mm for direct preparation of end products such as pressed and deep drawn pieces from thin slab casting with a thickness of the bar leaving the mould of 90-50 mm, with preparation of pressed pieces and transfer of the finished pieces to the end user and return of the processing scrap to the steel manufacturing cycle. Also a production line for carrying out such a process is described.
    Type: Application
    Filed: March 26, 2001
    Publication date: August 9, 2001
    Inventor: Giovanni Arvedi
  • Patent number: 6270594
    Abstract: A method of making a high strength low-alloy steel includes the steps of casting an alloy steel into a cast form, hot rolling the cast form into a partially rolled form, and control rolling the partially rolled form to a rolled product. The controlled rolling is discontinued at a discontinue rolling temperature and is then acceleratedly cooled to a finish cooling temperature. The alloy steel uses a low silicon, carbon niobium, vanadium, titanium-containing steel composition. Silicon is less than 0.04% by weight, vanadium is between 0.05 and 0.10% by weight, niobium is between 0.06 and 0.14% by weight, titanium is between 0.006 and 0.02% by weight, and carbon is between 0.06 and 0.14% by weight. The controlled chemistry, controlled rolling, and accelerated cooling allows the discontinue rolling temperature to be high, thereby improving rolling productivity. The low-carbon alloy chemistry results in improvements in castability, formability, and weldability.
    Type: Grant
    Filed: March 4, 1998
    Date of Patent: August 7, 2001
    Assignee: Bethlehem Steel Corporation
    Inventors: Richard L. Bodnar, Yulin Shen
  • Publication number: 20010004910
    Abstract: A hot rolled steel sheet comprises ultrafine ferrite grains as a main phase and fine second phase particles. The ferrite grains have an average grain size of not less than 2 &mgr;m but less than 4 &mgr;m. The second phase has an average particle size of not more than 8 &mgr;m and in not less than 80% of the second phase, the spacing of the second phase particle with the closest second phase particle is not less than the second phase particle size. The steel sheet has an ultrafine grain structure, superior mechanical characteristics, reduced anisotropy in its mechanical characteristics and high formability. A process for producing the steel sheet is also disclosed.
    Type: Application
    Filed: January 22, 2001
    Publication date: June 28, 2001
    Applicant: Kawasaki Steel Corp.
    Inventors: Eiko Yasuhara, Akio Tosaka, Osamu Furukimi
  • Patent number: 6231696
    Abstract: A method of manufacturing microalloyed structural steels by rolling in a CSP plant or compact strip production plant, wherein the cast slab strand is supplied divided into rolling lengths through an equalizing furnace to a multiple-stand CSP rolling train and is continuously rolled in the rolling train into hot-rolled wide strip, wherein the strip is cooled in a cooling section and is reeled into coils, and wherein, for achieving optimum mechanical properties, a controlled structure development by thermomechanical rolling is carried out as the thin slab travels through the CSP plant. For manufacturing high-strength microalloyed structural steels with a yield point of ≧480 MPa, the available strengthening mechanisms are utilized in a complex manner in order to achieve an optimum property complex with respect to strength and toughness of the structural steels, by carrying out, in addition to the thermomechanical rolling with the method steps according to U.S. patent application Ser. No. 09/095,338 filed Jun.
    Type: Grant
    Filed: March 25, 1999
    Date of Patent: May 15, 2001
    Assignee: SMS Schloemann-Siemag Aktiengesellschaft
    Inventors: Karl-Ernst Hensger, Robert F. Davis
  • Patent number: 6171413
    Abstract: A soft cold-rolled steel sheet contains: 0.06 wt. % or less C, 0.1 wt. % or less Si, 0.5 wt. % or less Mn, 0.03 wt. % or less P, 0.03 wt. % or less S, 0.006 wt. % or less N, 0.009 wt. % or less B and the balance being Fe. The method comprises the steps of: continuously casting a steel to produce a slab; hot-rolling the slab to form a hot-rolled steel sheet; cold-rolling the hot-rolled steel sheet to produce a cold-rolled steel sheet; and continuously annealing the cold-rolled steel sheet.
    Type: Grant
    Filed: July 16, 1998
    Date of Patent: January 9, 2001
    Assignee: NKK Corporation
    Inventors: Yoshimasa Funakawa, Toru Inazumi, Hiroshi Sawada, Naoki Matsui, Jun Taniai, Kenichi Mitsuzuka
  • Patent number: 6109336
    Abstract: In the manufacture of steel strip or sheet, suitable for use as deep-drawing steel for the manufacture of can bodies by deep-drawing and ironing, a low-carbon steel is provided in the form of a slab, the slab is rolled in the austenitic region to reduce its thickness to a transfer thickness, the rolled slab is cooled having the transfer thickness into the ferritic region, and the rolled slab is rolled in the ferritic region to a finished thickness. To provide a steel having reduced tendency to "earing" in can body manufacture, the transfer thickness is less than 1.8 mm and the total thickness reduction in the ferritic region from the transfer thickness to the finished thickness is less than 90%.
    Type: Grant
    Filed: October 23, 1998
    Date of Patent: August 29, 2000
    Assignee: Hoogovens Staal BV
    Inventors: Cornelis Pronk, Huibert Willem Den Hartog
  • Patent number: 6110296
    Abstract: A substantially carbon free (e.g. 50-80 ppm carbon max.) iron base melt is strip cast to provide a cast strip having a low strength, high ductility, essentially ferrite matrix substantially free of hardening acicular ferrite, bainite and martensite phases. The strip strength may be enhanced by subjecting the strip to a carburizing or nitriding treatment either directly after casting or after casting followed by cold rolling and annealing.
    Type: Grant
    Filed: April 28, 1998
    Date of Patent: August 29, 2000
    Assignee: USX Corporation
    Inventor: Richard J. Zaranek
  • Patent number: 6053996
    Abstract: A method for the manufacture of a strip of formable steel comprises the steps of (i) forming liquid steel by continuous casting into a slab having a thickness of not more than 100 mm, (ii) rolling the slab in the austenitic region into an intermediate slab having a thickness in the range 5 to 20 mm, (iii) cooling the intermediate slab to below the Ar.sub.3 temperature, (iv) holding the intermediate slab in an enclosure for temperature homogenisation, (v) rolling the intermediate slab into strip, with at least one rolling pass applying a thickness reduction of more than 50%, at a temperature below T.sub.t and above 200.degree. C., wherein T.sub.t is the temperature at which 75% of the steel is converted into ferrite, and (vi) coiling said strip at a temperature above 500.degree. C. Advantages of simplicity of the method and the plant required for it are obtained.
    Type: Grant
    Filed: April 15, 1998
    Date of Patent: April 25, 2000
    Assignee: Hoogovens Staal BV
    Inventors: Cornelis Pronk, Huibert Willem Den Hartog, Marcus Cornelis Maria Cornelissen
  • Patent number: 6030470
    Abstract: A method and a plant for rolling hot-rolled wide strip from continuously cast thin slabs of ferritic/pearlitic microalloyed structural steels with a microalloy with vanadium and/or with niobium and/or with titanium in a CSP plant or compact strip production plant, wherein the cast slab strand is supplied divided into rolling lengths through an equalizing furnace to a multiple-stand CSP rolling train and is continuously rolled in the CSP rolling train into hot-rolled wide strip, is then cooled in a cooling stretch and is reeled into coils. For achieving optimum mechanical properties in hot-rolled wide strip by thermomechanical rolling, a controlled structure development is carried out when the thin slabs travel through the CSP plant.
    Type: Grant
    Filed: June 10, 1998
    Date of Patent: February 29, 2000
    Assignee: SMS Schloemann-Siemag Aktiengesellschaft
    Inventors: Karl-Ernst Hensger, Robert Davis
  • Patent number: 5976277
    Abstract: A high speed tool steel and a manufacturing method therefor are disclosed, in which carbides are formed in the matrix in a uniform manner, thereby obtaining a high toughness and a high abrasion resistance. The high speed tool steel according to the present invention includes a basic composition of W.sub.a Mo.sub.b Cr.sub.c Co.sub.d V.sub.x C.sub.y Fe.sub.z where the subscripts meet in weight %: 5.0%.ltoreq.a.ltoreq.7.0%, 4.0%.ltoreq.b.ltoreq.6.0%, 3.0%.ltoreq.c.ltoreq.5.0%, 6.5%.ltoreq.d.ltoreq.9.5%, 2.2%.ltoreq.x.ltoreq.8.3%, 1.1%.ltoreq.y.ltoreq.2.18%, and 66.52%.ltoreq.z.ltoreq.73.7%. The final structure has carbides uniformly distributed within a martensite matrix, which are mainly MC and M.sub.6 C carbides. The method includes the steps of melting the above-defined alloy composition, gas spraying the melted alloy to form a bulk material, heat treating the bulk material to decompose the M.sub.2 C carbides to stabilize M.sub.6 C carbides and hot working the heat treated bulk material to a desired shape.
    Type: Grant
    Filed: May 8, 1997
    Date of Patent: November 2, 1999
    Assignees: Pohang Iron & Steel Co., Ltd., Research Institute of Industrial Science & Technology
    Inventors: Woo Jin Park, Eon Sik Lee, Sang Ho Ahn
  • Patent number: 5919319
    Abstract: An Iron-cobalt alloy, whose chemical composition contains, by weight:5%.ltoreq.Co.ltoreq.40%0%.ltoreq.Si.ltoreq.5%0.2%.ltoreq.Al.ltoreq.5%0.5%.ltoreq.Si+Al.ltoreq.5%the balance being iron and impurities resulting from the smelting. Process for manufacturing a strip and strip obtained.
    Type: Grant
    Filed: January 13, 1997
    Date of Patent: July 6, 1999
    Assignee: Imphy S.A.
    Inventor: Georges Couderchon
  • Patent number: 5853659
    Abstract: Steel having excellent workability and deep drawability is produced by an electric furnace-vacuum degassing process. The steel has a composition which comprises about:C: 0.0050 wt % or lessSi: 1.5 wt % or lessMn: 1.5 wt % or lessP: 0.10 wt % or lessAl: 0.10 wt % or lessS: 0.020 wt % or lessO: 0.01 wt % or lessCu: 0.02-1.5 wt %Ni: 0.02-2.0 wt %Ti and/or Nb: from 0.001 to 0.10 wt %N: from 0.0040 to 0.0090 wt %.
    Type: Grant
    Filed: February 26, 1997
    Date of Patent: December 29, 1998
    Assignee: Kawasaki Steel Corporation
    Inventors: Takashi Sekita, Taro Yahiro, Saiji Matsuoka, Toshio Fujimura, Takemi Yamamoto, Masahiko Morita, Osamu Furukimi, Arata Ueda
  • Patent number: 5662748
    Abstract: The present invention provides a thin cast strip or a thin steel sheet having good cast strip properties and mechanical properties from a molten steel containing a large amount of iron scrap containing Cu and Sn. The thin cast strip or thin steel sheet is characterized by being a thin cast strip or thin steel sheet of a common carbon steel comprising 0.15 to 10% by weight of Cu and 0.03 to 0.5% by weight of Sn, the primary dendrite spacing on a surface layer portion being in the range of from 5 to 100 .mu.m.
    Type: Grant
    Filed: November 25, 1994
    Date of Patent: September 2, 1997
    Assignee: Nippon Steel Corporation
    Inventors: Toshiaki Mizoguchi, Yoshiyuki Ueshima, Takashi Moroboshi, Kiyomi Shio
  • Patent number: 5571347
    Abstract: Disclosed is an improved aluminum base alloy comprising an improved aluminum base alloy comprising 0.2 to 2 wt. % Si, 0.3 to 1.7 wt. % Mg, 0 to 1.2 wt. % Cu, 0 to 1.1 wt. % Mn, 0.01 to 0.4 wt. % Cr, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.1 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities. Also disclosed are methods of casting and thermomechanical processing of the alloy.
    Type: Grant
    Filed: September 12, 1994
    Date of Patent: November 5, 1996
    Assignee: Northwest Aluminum Company
    Inventor: S. Craig Bergsma
  • Patent number: 5505796
    Abstract: A high yield ratio-type, hot rolled high strength steel sheet excellent in both formability and spot weldability, containing not less than 5% of retained austenite, and a process for producing the same are provided. The steel sheet contains 0.05 to less than 0.15% by weight or 0.15 to less than 0.30% by weight of C, 0.5 to 3.0% by weight of Si, 0.5 to 3.0% by weight of Mn, more than 1.5 to 6.0% by weight of Si and Mn in total, not more than 0.02% by weight of P, no more than 0.01% by weight of S, and 0.005 to 0.10% by weight of Al, the balance essentially being Fe, and is composed of three phases of ferrite, bainite and retained austenite as a microstructure, and having a ratio (V.sub.F /d.sub.F) of ferrite volume fraction (V.sub.F) to ferrite grain size (d.sub.F) of not less than 20 (not less than 7 in case of 0.15 to less than 0.30% by weight of C), a volume fraction of retained austenite having grain sizes of not more than 2 .mu.
    Type: Grant
    Filed: August 27, 1993
    Date of Patent: April 9, 1996
    Assignee: Nippon Steel Corporation
    Inventors: Osamu Kawano, Junichi Wakita, Kazuyoshi Esaka, Norio Ikenaga, Hiroshi Abe
  • Patent number: 5467811
    Abstract: An austenitic stainless steel sheet is produced by a twin-roll synchronous continuous casting process wherein the sheet has a Ni segregation ratio in the vicinity of its center section of 0.90 or more and .delta.Fe.sub.cal. (mass %) is 6 mass % or more. Ni segregation ratio is defined by the formula: {average Ni content of the segregated portion (%) }/{average Ni content of the cast sheet (%)}; where Ni content is expressed in % by mass. .delta.-Fe.sub.cal. (mass %) is defined by the formula: 3(Cr+1.5 Si+Mo+0.5 Nb)-2.8(Ni+0.5 Cu+0.5 Mn+30 C+30 N)-19.8; wherein the chemical elements are given in % by mass.
    Type: Grant
    Filed: December 16, 1993
    Date of Patent: November 21, 1995
    Assignee: Nippon Steel Corporation
    Inventors: Toshiyuki Suehiro, Shinichi Teraoka, Eiichiro Ishimaru, Yoshimori Fukuda, Shuichi Inoue
  • Patent number: 5421920
    Abstract: After a predeoxidation treatment of a molten steel comprising as basic ingredients, in terms of % by weight, 0.04 to 0.20% of C, 0.05 to 0.50% of Si, 0.4 to 2.0% of Mn, 0.3 to 0.7% of Mo, 0.003 to 0.015% of N, 0.04 to 0.20% of V and less than 0.005% of Al to regulate [O %] to 0.003 to 0.015% by weight, titanium is added thereto so as to satisfy a requirement represented by the formula: -0.006.ltoreq.[Ti %]-2[O %].ltoreq.0.008 to crystallize a titanium-based oxide in an amount of 20 particles/mm.sup.2 or more, and MnS, TiN and V(C, N) are deposited on the titanium-based oxide to disperse the titanium-based oxide as a composite precipitate in the steel to provide a cast slab, and a high-strength high-toughness shape steel having an excellent fire resistance is provided by a combination of water cooling between rolling passes at the time of rolling with accelerated cooling after the completion of the rolling.
    Type: Grant
    Filed: September 20, 1993
    Date of Patent: June 6, 1995
    Assignee: Nippon Steel Corporation
    Inventors: Kohichi Yamamoto, Suguru Yoshida, Kazuo Watanabe
  • Patent number: 5415711
    Abstract: A high-strength spring steel has a high fatigue limit and is characterized by restricting the number of oxide particle inclusion having a diameter of not less than 10 .mu.m in steel to not more than 12 particles/100 mm.sup.2.
    Type: Grant
    Filed: September 21, 1994
    Date of Patent: May 16, 1995
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Masaaki Takagi, Shigeru Takeda, Hideaki Inaba
  • Patent number: 5391241
    Abstract: An Fe--Ni alloy cold-rolled sheet excellent in cleanliness and etching pierceability prepared as specified in the claims, which consists essentially of: 30 to 45 wt. % nickel, 0.1 to 1 wt. % manganese, 0.003 to 0.03 wt. % aluminum and the balance being iron and incidental impurities comprising up to 0.4 wt. % silicon, up to 0.1 wt. % chromium, up to 0.005 wt. % carbon, up to 0.005 wt. % nitrogen, up to 0.005 wt. % sulfur, up to 0.010 wt. % phosphorus, up to 0.002 wt. % oxygen, and up to 0.002 wt. % as converted into oxygen for non-metallic inclusions. The non-metallic inclusions contain at least CaO, Al.sub.2 O.sub.3 and MgO, and the composition thereof is in a region of a melting point of at least 1,600.degree. C., which region is defined by the liquidus curve of 1,600.degree. C. in the CaO--Al.sub.2 O.sub.3 --MgO ternary phase diagram. The non-metallic inclusions have a particle size of up to 6 .mu.m.
    Type: Grant
    Filed: May 23, 1994
    Date of Patent: February 21, 1995
    Assignee: NKK Corporation
    Inventors: Atsushi Watanabe, Teruyuki Hasegawa, Tadashi Inoue, Tomoyoshi Okita, Yoshiteru Kikuchi, Hidetoshi Matsuno
  • Patent number: 5389164
    Abstract: A steel containing predetermined components is rolled in a recrystallization temperature region or a non-recrystallization temperature region of an austenite and is subsequently subjected to repeated hot bending. Alternatively, a surface layer portion is cooled during rolling of the steel described above to an .alpha. single phase or a .gamma./.alpha. dual phase temperature region, rolling is then effected and is finished at the point of time when the surface temperature of the plate rises above an Ac.sub.3 point due to recuperative heat, and repeated bending is carried out. Still alternatively, the steel described above is rolled to a cumulative reduction ratio of at least 20% in the non-recrystallization temperature region and is then subjected to repeated bending. Further alternatively, the surface layer portion is cooled during hot rolling of the steel described above to an .alpha. single or .gamma./.alpha.
    Type: Grant
    Filed: February 7, 1994
    Date of Patent: February 14, 1995
    Assignee: Nippon Steel Corporation
    Inventors: Atsuhiko Yoshie, Takashi Fujita, Masaaki Fujioka, Yuji Nomiyama, Hiroki Miyawaki
  • Patent number: 5346562
    Abstract: The method makes possible the production of iron aluminide raw materials which consist of a Fe.sub.3 Al-base alloy containing 18-35% Al, 3-15% Cr, 0.2-0.5% B and/or C, and altogether 0-8% of the following alloying additives: Mo, Nb, Zr, Y and/or V, as well as iron as dominant remainder. In accordance with the invention additives are added to the melt of a known alloy, from which dispersed crystallites, dispersoids, are formed which thanks to good wettability become upon solidification, embedded in the monocrystalline phase. From the solid alloy, through hot rolling at a temperature between 650.degree. and 1000.degree. C., a fine grain structure may be generated.
    Type: Grant
    Filed: September 13, 1993
    Date of Patent: September 13, 1994
    Assignee: Sulzer Innotec AG
    Inventors: Emad Batawi, John Peters
  • Patent number: 5336339
    Abstract: A cast strip for an H-shape steel having excellent fire resistance and toughness for use as a structural member for constructions and a shape steel having a flange, such as an I-shape steel, produced by accelerated cooling and controlled rolling of the cast slab, are produced in an in-line manner.After the regulation of the oxygen concentration of a molten steel by a predeoxidation treatment in a steel making process to form a steel having predetermined ingredients, the steel is subjected to final deoxidation with a minor amount of Al to provide a cast slab containing, in a dispersed state, compound oxide precipitate having a capability of forming intragranular ferrite. The stead is then subjected to a treatment comprising a combination of water cooling between rolling passes with accelerated cooling after hot rolling to attain refinement of the structure and a low alloy steel, thereby improving the strength at room temperature and at high temperature and the toughness.
    Type: Grant
    Filed: September 20, 1993
    Date of Patent: August 9, 1994
    Assignee: Nippon Steel Corporation
    Inventors: Kohichi Yamamoto, Suguru Yoshida, Kazuo Watanabe
  • Patent number: 5290372
    Abstract: A vibration damping alloy has a mixed structure of martensite and austenite. The alloy steel is iron-based to which 14-22% by weight of manganese is added. The vibration damping alloy is manufactured by mixing electrolytic iron and manganese in a molten state. The molten mixture, containing 14-22% of manganese with the remainder of iron, is cast as an ingot. The ingot is homogenized at 1000.degree.-1300.degree. C. for 20-40 hours and then hot rolled at 900.degree.-1100.degree. C. for 20 minutes to 90 minutes. The ingot is cooled with air or water.
    Type: Grant
    Filed: October 19, 1992
    Date of Patent: March 1, 1994
    Assignee: Woojin Osk Corporation
    Inventors: Jong-Sul Choi, Seung-Han Baek, Jun-Dong Kim
  • Patent number: 5286315
    Abstract: The present invention relates to a process for preparing a metal sheet having an excellent rolling property, i.e., a rollable metal sheet, which process comprises the basic steps of: continuously feeding a molten metal on a cooling material having one or two cooling surfaces being transferred and renewed for quench solidification, to thereby prepare a thin cast sheet; impinging a small rigid body particle against the surface of the resultant thin cast sheet, to work the cast sheet; heat-annealing the worked sheet in such a manner that the worked region becomes a fine recrystallized grain layer; and subjecting the cast sheet to a cold or warm rolling, optionally after a removal of oxides present on the surface; and an optional step of heat-treating the rolled sheet for working. The process of the present invention is applicable to the production of various known rollable metal or alloy sheets, such as soft steel, stainless steel, silicon steel, nickel-iron, cobalt-iron, nickel, aluminum, and copper sheets.
    Type: Grant
    Filed: October 2, 1992
    Date of Patent: February 15, 1994
    Assignee: Nippon Steel Corporation
    Inventors: Kenzo Iwayama, Isao Iwanaga, Kenichi Miyazawa, Toshiaki Mizoguchi, Hidehiko Sumitomo
  • Patent number: 5284535
    Abstract: A method of manufacturing an austenitic stainless steel sheet having reduced minute surface concavities and convexties ropings and gloss unevenness and a manufacturing system for carrying out the same are provided. The method comprises (a) a casting process of casting a molten austenitic (.gamma.) stainless steel into a thin cast plate by a twin-roll thin plate casting method employing a pair of cooled rolls disposed opposite to each other, (b) a cooling process of cooling the cast thin plate in a single phase state of the .gamma. phase, (c) a cast plate in a dual phase state of the .delta. and .gamma. phase or a single phase state of the .delta. phase and then cooling the thin cast plate to restore the single phase state of the .gamma. phase, and (d) a cold-rolling process of cold-rolling the heat-treated thin cast plate.
    Type: Grant
    Filed: August 19, 1991
    Date of Patent: February 8, 1994
    Assignee: Nippon Steel Corporation
    Inventors: Yoshiyuki Ueshima, Kenichi Miyazawa, Toshiaki Mizoguchi, Masayuki Abe
  • Patent number: 5281284
    Abstract: A process for producing a thin sheet of a Cr-Ni-based stainless steel having excellent surface quality and workability is produced by continuously casting a stainless steel represented by 18%Cr-8%Ni steel by means of a continuous casting machine having a mold wall surface that moves in synchronization with a cast strip, effecting rapid solidification at a cooling rate of 100.degree. C./sec or more into a cast strip having a thickness of 10 mm or less; after solidification thereof, initiating cooling of the cast strip from a high temperature at a rate of 100.degree. C./sec or more to 1250.degree. C. and preventing the occurrence of recuperation; holding the cooled cast strip in a temperature range of from over 900 to 1250.degree. C. exclusive for 5 sec to 2 min; and cooling and coiling the cast strip and subjecting the cast strip to annealing, pickling, cold rolling and annealing.
    Type: Grant
    Filed: August 24, 1992
    Date of Patent: January 25, 1994
    Assignee: Nippon Steel Corporation
    Inventors: Masanori Ueda, Shin-ich Teraoka, Toshiyuki Suehiro, Hideki Oka, Yuuji Yoshimura
  • Patent number: 5279683
    Abstract: A method of producing a high-strength cold-rolled steel sheet suitable for working uses which utilizes a steel material having the following composition: not more than 0.006 wt % of C, not more than 0.5 wt % of Si, not more than 2.0 wt % of Mn, and not less than 0.01 wt % but not more than 0.10 wt % of Ti, the Ti, C and N contents being determined to meet the condition of Ti>(48/12) C wt %+(48/14) N wt %, the steel also consisting essentially of not less than 0.0010 wt % but not more than 0.0100 wt % of Nb, not less than 0.0002 wt % but not more than 0.0020 wt % of B, not less than 0.03 wt % but not more than 0.20 wt % of P, not more than 0.03 wt % of S, not less than 0.010 wt % but not more than 0.100 wt % of Al, not more than 0.008 wt % of N, not more than 0.0045 wt % of O, and the balance substantially Fe and incidental inclusions. The steel material is cast and hot-rolled and then subjected to a cold rolling conducted at a sheet temperature not higher than 300.degree. C.
    Type: Grant
    Filed: May 29, 1992
    Date of Patent: January 18, 1994
    Assignee: Kawasaki Steel Corporation
    Inventors: Susumu Okada, Tojiro Ikeda, Susumu Satoh, Hideo Abe, Jun-ichi Mano, Norio Ohta