Abstract: A thin steel sheet having excellent rectangular drawability is produced by completing roughing rolling of steel containing C: 0.02 wt % or less, Si: 0.5 wt % or less, Mn: 1.0 wt % or less, P: 0.15 wt % or less, S: 0.02 wt % or less, Al: 0.01 to 0.10 wt %, N: 0.008 wt % or less, at least one of Ti: 0.001 to 0.20 wt % and Nb: 0.001 to 0.15 wt %, the balance comprising Fe, and inevitable impurities, in the temperature region of 950.degree. C. to the Ar.sub.3 transformation temperature: performing finish rolling at a reduction of over 70% under lubrication in the temperature region of the Ar.sub.3 transformation temperature to 500.degree. C.; pickling the sheet; annealing the resultant hot rolled sheet under conditions which satisfy the equations (1) and (2) below:(T+273) (20+log t).gtoreq.2.50.times.10.sup.4 (1)745.ltoreq.T.ltoreq.920 (2)wherein T: hot rolled sheet annealing temperature (.degree. C.

Abstract: A variable rate quench system allows the cooling of a heated workpiece to be controlled more closely. A liquid quenchant used in the system has an initial temperature, density and heat extraction index. The system comprises a first tank containing the liquid quenchant and to receive the workpiece and a second tank communicated to the first tank. The first tank has a means for agitating the liquid quenchant around the workpiece and a supply of make-up liquid quenchant communicated thereto. The second tank has a slurry of a non-liquid solid phase quenchant modifier and a means for selectively controlling addition of the slurry to the first tank. A real time data acquisition system acquires and analyzes temperature, density and agitation rate of the liquid quenchant, calculates an instantaneous heat extraction index of the liquid quenchant and compares the difference between the calculated index and a predetermined ideal index. Corrective action to minimize the difference is then taken.

Abstract: Monolithic metal oxide structures, and processes for making such structures, are disclosed. The structures are obtained by heating a metal-containing structure having a plurality of surfaces in close proximity to one another in an oxidative atmosphere at a temperature below the melting point of the metal while maintaining the close proximity of the metal surfaces. Exemplary structures of the invention include open-celled and closed-cell monolithic metal oxide structures comprising a plurality of adjacent bonded corrugated and/or flat layers, and metal oxide filters obtained from a plurality of metal filaments oxidized in close proximity to one another.

Abstract: Disclosed are a cold working tool steel suitable for plastic cold working tools used under severe service conditions, such as forming dies, forming rolls, and form rolling dies, and a process for producing the same. The cold working tool steel has wear resistance and tensile compression fatigue strength and at the same time can provide improved die life. The cold working tool steel is characterized by comprising by weight 0.65 to 1.3% of carbon, not more than 2.0% of silicon, 0.1 to 2.0% of manganese, 5.0 to 11.0% of chromium, 0.7 to 5.0%, in terms of molybdenum equivalent (molybdenum+tungsten/2), of at least one member selected from molybdenum and tungsten, 0.1 to 2.5%, in terms of vanadium equivalent (vanadium+niobium/2), of at least one member selected from vanadium and niobium, and optionally 0.010 to 0.10% of sulfur with the balance consisting of iron and unavoidable impurities, an M.sub.7 C.sub.3 carbide having a grain diameter of 5 to 15 .mu.m being present in a percentage area of 1 to 9%.

Abstract: Methods are provided for annealing coils of austenitic stainless steels through the use of a batch annealing process. The preferred methods involved selecting compositions of austenitic stainless steel alloys having a sufficiently low weight percentage of carbon so that annealing of the austenitic stainless steel occurs without intergranular carbide precipitation at a temperature of less than about 1700.degree. F., which is well below the normal annealing temperature for austenitic stainless steels. The lower annealing temperatures allow for annealing in conventional batch annealing furnaces. The content of carbon in T-201L stainless steel was kept at less than 0.030 weight percent and the steel was successfully annealed at temperatures within a range of about 1650.degree. F. to about 1700.degree. F. The carbon content of T-304L stainless steel was kept at less than 0.015 weight percent and the steel was successfully annealed at temperatures within a range of about 1550.degree. F. to about 1700.degree. F.

Abstract: A steel sheet for a heat-shrink band, which is to be thermally expanded and fitted over the outer periphery of the panel portion of a cathode ray tube, which has at least a 20% elongation at an ambient temperature and at least a 40 kg/mm.sup.2 stress of yielding point after the heating and cooling, in particular one comprised by a dual phase cold rolled steel sheet comprising a ferrite phase and a martensite phase or a cold rolled steel sheet containing a retained austenite.

Abstract: A process by which solid magnet bodies can be efficiently produced from mrials with soft magnetic properties using the die casting process is disclosed. The process is characterized in that an alloy comprising the alloy constituents of the soft magnetic material in addition to one or more elements lowering the melting point is used as a starting material, and in that the additional elements are at least partially extracted from the magnet bodies that are produced from this alloy by the die casting method subsequently by a heat treatment in a reactive atmosphere. The process is applicable for the production of soft magnetic magnet bodies for relays, transformers, magnet valves, actuators, and other electromagnetic products.

Abstract: Magnetic heat treatment of steel, characterized by transforming steel containing about 0.01 to 2.0 mass % of carbon in a magnetic field having a gradient of about 0.1 T/cm or more and about 10 T/cm or less (absolute value) at the Curie point or lower, to effectively refine the microstructure by subjecting the steel to heat treatment in a strong magnetic field having a gradient, followed by advantageously improving the mechanical properties of the steel.

Abstract: A ferritic stainless steel sheet having less planar anisotropy and excellent anti-ridging characteristics is disclosed. The sheet includes not more than about 0.02 wt % of C, about 0.01-1.0 wt % of Si, about 0.01-1.0 wt % of Mn, not more than about 0.08 wt % of P, not more than about 0.01 wt % of S, about 0.005-0.30 wt % of Al, about 11-50 wt % of Cr, about 0.1-5.0 wt % of Mo, not more than about 0.03 wt % N, with the contents of C and N satisfying the relations: about 0.005 wt %.ltoreq.(C+N)<about 0.03 wt %, and (C/N)<about 0.6. The sheet also includes Ti in an amount to satisfy the relation: about 5.ltoreq.Ti/(C+N).ltoreq.about 30. The balance of the sheet includes Fe and incidental impurities, with the sheet having an X-ray integral intensity ratio (222)/(310) of not less than about 35 in a plane parallel to a sheet surface at a depth of 1/4 of the sheet thickness from the sheet surface.

Abstract: Method for the continuous manufacture of steel strip in which steel strip is fed into an annealing furnace at a certain feed-in rate and drawn out of the furnace at a rate higher than the feed-in rate while subjecting the steel strip to a pulling force in the annealing furnace at a temperature above the recrystallization temperature of the steel in the region of 1000.degree. to 1250.degree. C. This results in the introduction of a permanent stretch of the steel strip corresponding to the difference between the feed-out and feed-in rates as well as a reduction in the cross-section of the strip corresponding to the elongation and a reduction of the strip thickness and strip width.

Abstract: A process for producing a heat-treated sintered iron alloy part, the process comprising: austenizing an iron-based sinter having a martensitic transformation initiation point (Ms point) of from 50.degree. to 350.degree. C., at a temperature not lower than the austenizing temperature (Ae1 point) of the sinter; quenching the austenized sinter at a cooling rate at which martensitic transformation occurs; and sizing or coining the quenched sinter at the time when the temperature of the sinter which is being quenched has reached the temperature range of from the Ms point to the Ae1 point.

Abstract: In a method for quenching, particularly for steel tubes or similar, the tube (T) is quenched by a vortical flow of cooling liquid at least along the outer shell surface, with at least a circulatory motion inside the tube. The vortical flow of cooling liquid has a component of circulatory motion in the circumferential direction around the outer shell surface of the tube and a component of motion in the axial direction with respect to the tube. A device for the application of the method has a container (1) for the tube (T), with at least one source (18, 217) of supply of an external cooling liquid flow, and with an outlet (101) for the discharge of the flow from the container (1). The source (18, 217) of supply of the external cooling liquid flow is such that it generates the flow in a circumferential direction with respect to the tube (T).

Abstract: A method of galvanizing ferrous linear elements, e.g., tube, pipe, structural shapes, as part of a continuous manufacturing line by passing the axially travelling preheated element through transversely flowing molten zinc.

Abstract: The invention provides a novel metallic composition and method of using the same. More particularly, the invention affords a tool steel and a method of heat treating the tool steel. In one of the preferred embodiments the tool steel includes about 0.50 to about 0.65 percent by weight carbon, about 0.095 to about 1.70 percent by weight manganese, up to about 0.030 percent by weight phosphorus, about 0.095 to about 0.200 percent by weight sulfur, about 1.10 to about 1.90 percent by weight chromium, about 0.10 to about 0.50 percent by weight nickel and about 0.20 to about 0.60 percent by weight copper. The tool steel of the present invention is preferably heat treated utilizing a heat treatment schedule that includes the steps of a preheat, austenization and a double temper.

Abstract: A method of producing diamond crystals from a metallofullerite matrix independent of external application of pressure is disclosed. The method comprises hyperquenching a portion of a metallic sold comprising a metal carbon matrix of an allotropic metal and metallofullerites of that allotropic metal after the portion has been heated to or near the critical temperature for its percentage composition of the allotropic metal, carbon, and other effective ingredients. The quenching is conducted rapidly enough to collapse fullerene structures present in the matrix into diamond crystals. The resulting metal-carbon matrix of an allotropic metal, metallofullerites of the allotropic metal, and diamond crystals are also disclosed.

Abstract: Apparatus for cooling a metal extrusion, such as an aluminum extrusion, may include a carriage which houses the cooling liquid delivery system and is relatively movable with respect to the extrusion press in order to provide the desired amount of air cooling prior to quenching. The quenching apparatus may have a plurality of generally parallel cooling liquid delivery tubes, each having a plurality of nozzles which are preferably independently adjustable as to volume and spray pattern. The cooling liquid delivery tubes may be axially rotated and flow of the cooling liquid within each tube may be independently adjusted. The housing of the quenching unit may have an upper portion which is rotatable generally upwardly and is provided with a transparent window to facilitate viewing of the spraying action. A method of quenching an aluminum extrusion employing such apparatus is provided.

Abstract: A method of producing primarily tempered martensite steel comprising the steps of cutting low carbon--high manganese steel into usable size pieces, shaping the pieces without surface fraction of the pieces, heating the pieces to approximately 1650.degree. F. and quenching the pieces in water before the pieces cool below approximately 1475.degree. F.

Abstract: The invention provides a novel metallic composition and method of using the same. More particularly, the invention affords a tool steel and a method of heat treating the tool steel. In one of the preferred embodiments the tool steel includes about 0.50 to about 0.65 percent by weight carbon, about 0.090 to about 1.45 percent by weight manganese, up to about 0.030 percent by weight phosphorus, about 0.035 to about 0.070 percent by weight sulfur, about 1.10 to about 1.90 percent by weight chromium, about 0.15 to about 0.40 percent by weight nickel and about 0.20 to about 0.40 percent by weight copper. In one of the preferred embodiments of the present invention the tool steel is heat treated utilizing a heat treatment schedule that includes the steps of a preheat, austenization and a double temper.

Abstract: A high strength, low alloy, low to medium carbon structural steel is provided of the Fe/Cr/C type, said steel characterized by the presence of a small but effective amount of each of Cu and Ni sufficient to enhance the mechanical stability of retained austenite formed following quenching of said steel from its austentizing temperature. Preferably the steel also includes small but effective amounts a Al, Ti and Nb suficient to provide a fine grained microstructure.

Abstract: An integrated continuous/batch furnace system for heat treating metal parts combines a continuous furnace system and a batch furnace system. The continuous furnace system includes a preheat furnace, a rotary carburizing furnace, an equalize/diffusion furnace, an oil quench, a press quench chamber and a slow cooling chamber. The batch furnace system includes a temper furnace, a carburize/quench/slow cool furnace, and a washer. A parts tray system for holding parts to be heat treated includes a parts tray for transporting parts through the continuous furnace system, and a parts tray assembly for transporting parts through the batch furnace system. The parts tray assembly includes two parts trays detachably coupled together with rigid U-shaped alloy chips.A method for heat treating trays of parts in an integrated continuous/batch furnace system includes determining whether to heat treat the parts with the continuous furnace system or the batch furnace system.