Abstract: In an assembly station, a carcass sleeve and an outer sleeve manufactured along respective building lines are mutually coupled. Integrated into the assembly station are engagement devices that can be alternatively-coupled to an auxiliary drum carrying an outer sleeve and to a building drum carrying a carcass sleeve. The building drum is engaged on the assembly station before removal of the auxiliary drum. A grip unit picks up the outer sleeve from the auxiliary drum associated with the engagement devices in order to position it around the carcass sleeve carried by the building drum.

Abstract: A first carcass ply (3) is formed by depositing onto a toroidal support (11), strip-like lengths (13) cut to size from a continuous strip-like element and each comprising longitudinal thread-like elements (14) incorporated into a layer of elastomer material (17). The strip-like lengths are laid down sequentially in mutual circumferential side by side relationship, to form side portions (25) partly superposed on each other and crown portions (24) in mutual circumferential side by side relationship. Associated with the carcass ply (3) are annular structures (4) comprising a first and a second circumferentially inextensible annular inserts (27, 28) and an elastomer filling (29) interposed therebetween. A second carcass ply (31) is made in superposed position to the first carcass ply (3) and the annular structures (4). A belt structure (5), a tread band (8) and sidewalls (9) are combined with the carcass structure (2) thus formed, to define a tire (1) to be vulcanized.

Abstract: An apparatus for building tire comprises an outer shaft 3, an intermediate shaft 2, and a center shaft 1 which are disposed coaxially with each other, a building drum 14 supported on the outer shaft 3 and having a uniform outer diameter over the entire length, and means for rotating these shafts disposed on one side of the building drum 14. The building drum 14 consists of axially divided two drum portions 15, 16 which are displaced in mutually approaching and separating directions and are radially expanded and contracted. The intermediate shaft 2 is reciprocably connected to one drum portion 15. The one drum portion 15 is drivably connected to the other drum portion 16 to be able to reciprocably move in mutually opposite directions. Cam members 28, 29 bringing the drum portions into radial expansive/contractive transformations are reciprocably connected to the center shaft 1.

Abstract: Assembly drum of variable diameter D, intended for the manufacture of a tire blank, the drum having a generally cylindrical laying surface (2) provided with circular grooves (3) arranged axially in a zone intended to receive profiled elements of great thickness, said groove (3) containing elastic circumferential bodies (4). When the drum D is moved to a first laying diameter, a mechanical means moves the elastic body (4) radially apart from the bottom of the groove, so as to align the radially outer surface of the elastic body (4) with the laying surface of the drum (2).

Abstract: A method for manufacturing a pneumatic tire with a noise damper on the inside of the tread portion, comprises the steps of: building a raw tire on an annular tire building core; placing the raw tire within a vulcanizing mold together with the core; and heating the raw tire in the mold. The tire building core has a molding face for molding an inner surface of the tread portion. The molding face is provided with a groove extending in the tire circumferential direction. In the step of building the raw tire, an expandable damper material is placed in the groove. During heating the raw tire to be vulcanized, the damper material expands in the groove, whereby the expanded material forms the noise damper integrated into the radially inside of the tread portion.

Abstract: A method for building a radial tire on a tire-building machine that has an expandable carcass drum with a cylindrical external circumference and two bellows supports with inflatable bellows. A tire inner liner and a carcass ply have projections and project beyond the edges of the carcass drum are laid and spliced on the carcass drum. The bead cores with core profiles are positioned and the projections of the carcass ply are turned up around the outsides of the bead cores by the inflation of the bellows. Expandable bellows supports are provided that are expanded for the placing and splicing of tire components so that the external surfaces of the bellows together with the external surface of the expanded carcass drum form at least essentially a uniform cylindrical load-bearing surface.

Abstract: A method of building a tire carcass onto a toroidally expanded building drum core is disclosed which comprises: transferring a breaker and tread package to a mold; loading the tire carcass at diameter D1 into the mold; toroidally expanding the tire carcass to a second diameter D2 wherein the tire carcass and the breaker and tread package form an uncured tire assembly; curing the uncured tire assembly to form a cured tire in the mold; and removing the cured tire from the mold.

Abstract: A process for manufacturing tyres for vehicle wheels includes building on a forming support a carcass structure including at least one carcass ply, and, at at least one end edge of the carcass ply, at least one annular anchoring structure including at least one substantially circumferential annular insert and at least one filling insert associated with the at least one substantially circumferential annular insert. Building the carcass structure includes positioning the annular anchoring structure on the carcass ply by moving the substantially circumferential annular insert into contact with an end edge of the carcass ply by means of a special positioning member, pulling down the filling insert on the end edge of the carcass ply and turning up a free end portion of the end edge of the carcass ply so as to form a turned up end portion of the carcass ply including the annular anchoring structure.

Abstract: The manufacturing device comprises a rotary distributor 6 in rotation about a rotation axis R, the rotary distributor comprising at least one elbowed tube 61, the elbowed tube having a corridor for receiving the wire on the radially internal side and forming output guidance on the externally radial side. The device comprises a member for conveying to the distributor comprising a tubular portion 53 substantially perpendicular to the rotation axis R, a space in the radial direction being provided between the tubular portion 53 and the elbowed tube 61. A knife 7 is disposed in the space between the rotary distributor and the conveying member. The conveying member and the distributor are coupled and both rotary, the knife 7 being mounted on a knife holder 70 for purposes of adjustment and whose rotation is locked during cutting.

Abstract: A method of manufacturing a pneumatic tire having an innerliner formed of thermoplastic elastomer. The method comprises the steps of: heating a surface of a tire building drum in advance; placing the innerliner on the heated surface of the tire building drum, the innerliner being cylindrically shaped and having a radially outer surface to which an adhesive has been applied; disposing uncured tire components radially outwardly of the innerliner to form a green tire; and curing the green tire.

Abstract: A process for manufacturing a tire includes providing an elastomeric layer on an outer surface of a toroidal support, manufacturing the tire on the toroidal support provided with the elastomeric layer, introducing the tire supported on the toroidal support into a moulding cavity, introducing a fluid under pressure into a space defined between the toroidal support and an inner surface of the tire in order to press an outer surface of the tire against walls of the moulding cavity, and curing the tire. The elastomeric layer forms an inner circumferential surface of the tire. The process further includes causing an electrical current to flow in at least one heating element provided to the outer surface of the toroidal support so as to obtain at least partial precuring of the elastomeric layer. A toroidal support for carrying out the process is also disclosed.

Abstract: A method of producing a tire having an outside-in ply construction is provided.

Abstract: A tire having a tread including first and second reinforcement plies disposed between at least one carcass ply and the tread and at least one of the sidewalls of the tire. A method for making a tire body ply is also described. The method includes delivering a first rubber coating, at least one insert, a body fabric, and a second rubber coating to a bite formed by at least two calendering rollers. The method further includes pressing the first rubber coating, the body fabric, the at least one insert, and the second rubber coating through the bite and then between the at least two calendering rollers to form a tire body ply. In another embodiment, the method includes spacing a first insert from a center of the tire body ply by a first distance and a second insert from the center of the tire body ply by a second distance.

Abstract: A tire structural member manufacturing method forms a tire structural member from a narrow continuous strip by small, inexpensive equipment capable of being directly combined with a tire structural member forming machine, and a tire structural member manufacturing system carries out the tire structural member manufacturing method. The tire structural member manufacturing methods consists of a small number of steps and can be carried out by an efficient, simple, inexpensive tire structural member manufacturing system. The tire structural member manufacturing method forms a tire structural member by the steps of continuously forming a continuous strip of a width including that of a joint lap, cutting the continuous strip into successive cut strips of a length substantially equal to the section width of a tire, and successively laying and joining a predetermined number of the cut strips.

Abstract: A cord is supplied continuously and on demand by a suitable distributor. The apparatus is used with a revolving form (1) on which the reinforcement is progressively built up by depositing sections of the cord along a desired trajectory for the cord on the surface of the form. The apparatus comprises an element for depositing the cord on the surface of the form (1), describing an alternating path between two turning points, pressers close to the turning points in order to apply the cord to the form at the ends of the trajectory, acting synchronously with the depositing element, a mobile guide (5) disposed opposite the form, in the space between the form and the path described by the depositing element, a fixed guide (6) substantially parallel to the mobile guide (5), control means for moving the mobile guide (5) in a circumferential direction, and motorization means for synchronously piloting the depositing element, the pressers, and the control means of the mobile guide (5).

Abstract: A method for building a tyre for a vehicle wheel includes positioning a casing sleeve on a shaping drum and securing the sleeve on the drum. During at least one of positioning and securing the sleeve, the sleeve is kept in an essentially centered position on the drum by radial forces directed against a radially inner surface of the sleeve. A shaping drum for making a tyre for a vehicle wheel includes a rotation shaft and two coaxial half-drums integral with each other with respect to rotation. At least one of the half-drums is axially movable in both directions with respect to the other half-drum. Each half-drum includes a support device, a gripping device, and a centering device. A first equatorial plane defined the centering devices is axially movable with respect to a second equatorial plane defined by the gripping devices. A plant for building a tyre is also disclosed.

Abstract: A tire reinforcement structure having parallel threads is made by providing a substantially toroidal rotatable form and a reinforcement-constructing an apparatus disposed adjacent the form. At a forming section of the apparatus a group of multiple parallel threads is formed. The group of threads is fed to a joining section where the threads are embedded in an elastomeric composition to form a strip which is fed to a cutting section where the strip is successively cut into portions. The strip portions are successively fed to a depositing section which successively deposits the portions of the strip along a predetermined trajectory onto the surface of the rotating form. The strip portions are formed in situ at the form and are deposited directly onto the form from the depositing section.

Abstract: A pneumatic tire comprises: a carcass ply turned up around a bead core in each bead portion from the inside to the outside of the tire so as to form a pair of turnup portions and a main portion therebetween; a bead apex disposed between the carcass ply turnup portion and main portion; and a reinforcing rubber layer disposed axially outside the carcass ply, wherein the bead apex extends radially outwardly from the bead core up to a position at a radial height in a range of from 10 to 25 mm from the radially outer end of the bead core; the reinforcing rubber layer extends radially outwardly beyond the maximum tire section width point, and radially inwardly beyond the radially outer edge of the turnup portion; and the bead apex and reinforcing rubber layer are each made of a hard rubber, and the difference in hardness therebetween is not more than 15 degrees.

Abstract: A method of manufacturing a tire reinforcing material for achieving uniformity in stiffness at a joint of a ply of a cord fabric and improving dynamic uniformity of a tire shaped and vulcanized, the cord fabric constructed of warp cords arranged in parallel with each other and wefts arranged substantially orthogonally to the warp cords, includes: a topping step for coating with rubber the cord fabric having the wefts folded back at respective warp cords at opposing ends of the cord fabric to produce a ply; a cutting step for cutting the ply into ply pieces each having a predetermined length; a joint forming step for removing one to five cords at each of opposing ends of the ply to form a joint; and a joining step for joining together the joint of one of the ply pieces and the joint of another ply piece.

Abstract: During manufacture of a tire, a carcass reinforcement ply is wound on a cylindrical laying surface on which have been deposited a pair of profiled elements spaced apart along the cylinder axis. The reinforcement ply is fed onto the laying surface while being pressed thereagainst by an application roller which is deformable so as to conform to both the cylinder diameter and the larger radii defined by the profiled elements. Additional rollers can be positioned upstream of the application roller for pressing the ply against respective ones of the profiled elements. A transporter supports one or both the end portions of the ply as they leave a feeder conveyor and approach the laying surface.

Abstract: A method of making a tire includes making a carcass structure; applying a belt structure, tread band, and at least one pair of sidewalls; and vulcanizing the tire. Making the carcass structure involves formation of at least one first carcass ply, including preparing and depositing at least one continuous strip element onto a toroidal support in alternating deposition sections. Each deposition section extends in a substantially U-shaped conformation against a profile in transverse section of the toroidal support or a previously deposited deposition section, substantially over an entire length of the section, to define two side portions, a crown portion, and two transition regions defined between the side and crown portions. The crown portions of the deposition sections are arranged consecutively in side-by-side relationship along a circumferential extension of the toroidal support.

Abstract: A method of making reinforcing elements for a vehicle tire includes laying down at least one continuous thread element on a support element of the tire according to a deposition path substantially concentric with a rotation axis of the tire. A tire for a vehicle wheel includes a carcass structure, a belt structure, a pair of sidewalls, a tread band, and reinforcing elements. The reinforcing elements include at least one continuous thread element formed into coils around a rotation axis of the tire. For the method and in the tire, the at least one continuous thread element is superposed on itself at a plurality of crossing points.

Abstract: Three methods of constructing tires having functionally graded belts are provided. According to one method a bandage is used to hold neighboring belt segments in position so they may be simultaneously applied to a carcass. According to a second method, longitudinal incisions are applied to a belt ply to achieve the desired belt stiffness. According to a third method clamps are applied to a belt ply to reorient the belt cords.

Abstract: There is provided a method of manufacturing a tire wherein a uniformity of a tire having a reinforcing rubber layer of substantially a crescent-shaped section between a carcass and an innerliner and capable of mainly running at a run-flat state is improved by transferring a carcass band prior to turning of a carcass member around a bead core to a green tire building drum of a cylindrical form from outside in a radial direction, holding the bead core by the green tire building drum, deforming a main body portion of the carcass, turning a turnup portion thereof, attaching an innerliner rubber 12 onto an outer periphery of a first band building drum in a cylindrical form, relatively reducing a size of a reinforcing rubber overlap region of the innerliner rubber 12 every axial position by two times a thickness of the reinforcing rubber substantially corresponding to such a position as compared with a reinforcing rubber non-corresponding region, and then attaching a reinforcing rubber 13 onto the relatively size-r

Abstract: A method of building a tyre includes forming a carcass structure comprising at least one carcass ply, applying a belt structure at a radially external position with respect to the at feast one carcass ply, applying a pair of sidewalls at an axially external position with respect to side surfaces of the at least one carcass ply, applying a tread band to the belt structure at a radially external position of the belt structure, and applying annular stiffening inserts against the side surfaces of the at least one carcass ply before applying the sidewalls. Ends of the at least one carcass ply engage respective circumferentially inextensible annular anchoring structures. Each sidewall extends radially away from one of the annular anchoring structures. Each annular insert extends between one of the annular anchoring structures and a corresponding edge of the belt structure. A tyre for a two-wheeled vehicle is also disclosed.

Abstract: There is provided a tire structural member forming method capable of forming a structural member of a tire for a vehicle at a low cost, using a simple mechanism satisfactory in space efficiency and capable of setting a band-shaped member of a predetermined length on a forming drum in a high setting accuracy.

Abstract: A tire building drum has a center section (720) and two end sections (722,724). Each end section is provided with an expandable bead lock assembly (726). The center section is preferably expandable. The expandable bead lock assembly comprises a carrier ring (CR) and a plurality of elongate links (K) extending between the carrier ring (CR) and a plurality of radially-expandable segments (S). When the carrier ring moves inward (towards the center section), the radially-expandable segments (S) move radially outward, urging a plurality of axially extending, circumferentially spaced-apart finger segments (F) outward from a collapsed position to an expanded position, and at least one position therebetween. In an embodiment of the invention, the bead lock assembly comprises a cylinder and two pistons (P1, P2) disposed within the cylinder. The pistons are free to move axially within the cylinder, in response to pneumatic pressure.

Abstract: Method of laying a tire belt ply on a form, using one or two transporters each having gripping assemblies, for gripping and moving the gripping sectors situated at the two longitudinal ends of a belt ply. The front and rear edges are aligned, after having determined the angular geometry of the ply edges by means of a suitable device, by independently moving at least one gripping sector of each of the front and rear areas. This method makes it possible to align edges having high curvatures and to lay a belt ply on a curved form.

Abstract: A self-supporting tyre for a vehicle wheel includes a carcass structure, a belt structure, a tread band, a pair of sidewalls, and at least one elastic stiffening insert. The carcass structure includes at least one carcass ply provided with end flaps engaged with respective annular reinforcing structures. The annular reinforcing structures are disposed in coaxial relationship with a geometric rotation axis of the tyre at positions axially spaced apart from each other. Each annular reinforcing structure includes at least one first circumferentially inextensible annular anchoring insert. The at least one elastic stiffening insert is incorporated into the carcass structure, at least at one of the sidewalls, and includes a radially internal end portion at least partly disposed in axial side-by-side relationship against the at least one first annular anchoring insert. A method of making the tyre is also disclosed.

Abstract: A tyre for a vehicle wheel includes a carcass structure, a belt structure, a tread band, and sidewalls. The carcass structure includes at least one first and second carcass ply and a pair of annular reinforcing structures. The carcass plies are formed of strip sections extending in a substantially U-shaped conformation, including at least two parallel thread elements at least partly coated with elastomer material. The at least one first (second) carcass ply includes a first (third) and second (fourth) series of strip sections arranged in mutually-alternating sequence along a circumferential extension of the carcass structure. The annular reinforcing structures include first and second primary portions. The first (second) primary portion includes an axially-inner side turned towards end flaps of the strip sections of the first (third) series and an axially-outer side turned towards end flaps of the strip sections of the second (fourth) series.

Abstract: A method and apparatus for forming a core of plies, belts and beads and for positioning the core in a mold for forming an elastomeric tire. The core is built up on a mandrel of the inner mold that is formed from hard foam core segments positioned between top and bottom hub plates, around a center hub that includes flow passages formed therethrough and through the hub plates. Plies for building the core are formed as a woven sleeve for passage along an expander cone and over the mandrel whereon a separator has been positioned, and a bead is passed over each sleeve end that receives a bead centering plate fitted through the sleeve, capturing the bead and positioning it on the mandrel side and provides for folding the plies end over the bead and up each mandrel side.

Abstract: A method of making a tire includes forming at least one first carcass ply of a structure, forming at least one circumferentially-inextensible annular structure, and applying the at least one circumferentially-inextensible annular structure to a region close to inner cicumferential edges of the at least one first carcass ply. Forming the at least one first carcass ply includes preparing first strip lengths, each first strip length including longitudinal and parallel thread elements at least partly coated with at least one layer of raw elastomer material, and depositing the first strip lengths onto a toroidal support to define two side portions and a crown portion. The crown portions are disposed consecutively in side-by-side relationship along a circumferential extension of the toroidal support. The side portions of each first strip length cover in part or are partly covered by a side portion of at least one circumferentially-consecutive first strip length.

Abstract: A self-supporting tyre (1) has reinforcing structures at the beads (4) defining rest surfaces (4a) for a corresponding rim (1a) which have a profile converging towards the tyre rotation axis away from the equatorial plane (X-X) of the tyre itself. The carcass plies (3a, 3b) are each made by sequential deposition of strip-like sections circumferentially distributed on a toroidal support (11). Elastic-support inserts (16, 21) are interposed between the side portions (13a, 14a) of axially internal sections (13), axial intermediate sections (15). In this manner around at least one of said support inserts opening degree of which can be modulated depending on requirements, by modifying the land/empty space ratio determined by the distance existing between the side portions (13a, 14a, 15a) of the strip-like sections (13, 14, 15) covering each of the axially opposite sides of the support insert itself.

Abstract: A cutting segment for a False Drum (100,200,300) having a cylindrical outer surface (202,306) comprises a slot (204,224,330) extending generally axially from end-to-end of the cylindrical surface, a door panel (322) having substantially the same size and shape as the slot; and a mechanism (320) for opening and closing the door panel. The mechanism for selectively opening and closing the door panel includes an elongate lever (324), one end of which supports the door panel, the other end of which is pivotally attached to a stationary portion (point) of the drum, a spring (326) extending between an inner surface of the door panel and another stationary portion of the drum; and an inflatable pneumatic tube (328) disposed between the lever and yet another stationary portion of the drum. There is thereby provided a method of supporting material overlying the cutting slot of the False Drum, by opening the slot when cutting the material, and closing the slot when not cutting the material.

Abstract: A method of manufacturing tires includes the steps of making structural components for tires, assembling the structural components of each tire following a pre-established sequence at respective work stations disposed along a manufacturing line, transferring the tires to a curing line, and curing the tires in respective vulcanization molds. The tires are sequentially transferred along the manufacturing line from a first work station to successive work stations. At least one series of tires is simultaneously processed on the manufacturing line and the curing line. The at least one series of tires comprises at least one first tire model and at least one second tire model different from the at least one first tire model. The tires are transferred from the manufacturing line to the curing line at a same rate as the tires are sequentially transferred along the manufacturing line from the first work station to the successive work stations.

Abstract: A tire forming system includes a band forming machine, a shaping forming machine, a belt/tread forming machine, means for supplying a band member and means for supplying a belt/tread member. The means for supplying the band member include an inner liner supply means, carcass supply means, band rubber parts supply means and bead supply means. The means for supplying the belt/tread member include belt supply means and tread rubber parts supply means. The means for supplying the band member and the means for supplying the belt/tread member are operative to cooperate with one another to continuously in series form a plurality of tires having different tire sizes.

Abstract: A system for manufacturing an elastomeric tire utilizing a separate formation of a package having a tire core shape and containing tire belts, plies and beads. The package is formed by a laying up of layers of pre-cure elastomer intradigitated with sections of porous fabric, where the fabric fibers are placed at desired crossing angles to one another, and the pre-cure elastomer layers are positioned therebetween as a sandwich, with the sandwich then cold rolled into the tire core shape. Inelastic hoop shaped beads are fitted to and encapsulated in the tire core side walls ends and, as required, an inelastic belt is fitted around the tire core tread area that is secured thereto as by cold rolling a layer of pre-cure elastomer thereover, completing the tire core package. The tire core package is fitted into a mold, preferably a spin casting mold, and is supported therein equidistant from the mold cavity walls to receive an elastomer sprayed therein as the mold is spun.

Abstract: A method of manufacturing a carcass structure for vehicle tires includes the steps of making at least one carcass ply by deposition of elongated sections circumferentially distributed on a toroidal support and applying annular reinforcing structures to a region close to inner circumferential edges of the at least one carcass ply. Each of the elongated sections extends in a U-shaped configuration around a cross-sectional outline of the toroidal support to define two side portions mutually spaced apart in an axial direction and one crown portion extending at a radially outer position between the side portions. Each of the elongated sections is laid down substantially in a plane parallelly offset relative to a meridian plane of the toroidal support. A related carcass structure and tire are also disclosed.

Abstract: The invention concerns a process for the manufacture of a tire comprising the following steps: a) laying a carcass reinforcement on a generally flat receiving surface; b) turning up at least one lateral end of the carcass reinforcement over itself to obtain a semi-finished product having a turnup; c) laying a complete turn of the semi-finished product so obtained in the circumferential direction around a generally cylindrical receiving surface; d) joining together the opposing ends of the semi-finished product to obtain a joint; and e) positioning a bead wire over the turnup so formed.

Abstract: A cylindrical body ply is mounted around a cylindrical bladder, and annular beads are set on both axial end portions of the body ply. In this state, while the spacing between both axial ends of the body ply is narrowed, an axial intermediate portion of the body ply is increased in diameter by the bladder. Subsequently, bending members formed of rigid bodies are radially moved from the inside to the outside of the body ply to bend both axial end portions of the body ply by the bending members. The bent portions of the body ply wrap around corresponding beads. With the use of the body ply manufactured in this way in a tire, the resulting tire can be reduced in the manufacturing cost and weight.

Abstract: A tire having at least one reinforcement ply formed of reinforcement elements embedded in vulcanized rubber, characterized in that the reinforcement elements for said ply are individually coated in a rubber mix (B, B1), referred to as “coating mix”, having a given composition and physical properties, the reinforcement elements arranged parallel to each other being covered on one face by a first rubber layer (A, A1), referred to as “first calendering layer”, of constant composition and properties, whereas the elements are covered on the opposite face by a second rubber calendering layer (C, D), of composition and properties which are variable according to the meridian position on the ply within the tire.

Abstract: Tire including at least one carcass reinforcement of at least one ply anchored in each bead B to at least one bead wire, each bead being reinforced by at least two reinforcement plies formed of reinforcing elements inclined relative to the circumferential direction at an angle between 10° and 30°, said reinforcement plies being axially adjacent to the carcass ply wherein the reinforcing elements of at least one ply of the carcass reinforcement, in each part adjacent to the two bead reinforcement plies, are inclined relative to the circumferential direction at an angle between 50° and 80° and are radial in the part located between the radially upper ends of said two reinforcement plies, said ends being located radially outside the sidewall points that define the maximum axial width of the tire when mounted on its intended wheel rim and inflated.

Abstract: A ply station 12, a band station 13, a shaping station 14, and a belt-tread station 15 are disposed along one side of a conveyor line 11 which extends linearly. A first feeding apparatus 16 disposed between the stations 12, 13, a second feeding apparatus 17 between the stations 13, 14, and a third feeding apparatus 18 between the stations 15, 14 are movably supported on the conveyor line 11. A vulcanizing station 19 comprising a plurality of vulcanizers 20 is disposed on a second side of the conveyor line 11. A delivery apparatus 22 is disposed between the vulcanizing station 19 and the shaping station 14.

Abstract: The tire construction and method of building a tire 10 comprises the steps of cylindrically applying a pair of radial cord reinforced sidewall plies 17a, 17b, fixing the axial spacing between the bead cores; applying a crown ply 50, turning up each sidewall ply 17a and 17b to overlap lateral edges of the crown ply 50; moving the carcass assembly 18 axially inwardly while shaping the carcass assembly 18 toroidially to form ply turnups 20a, 20b axially inwardly of the bead cores 26. The method further comprises the steps of applying one or more belt reinforcing layers to the carcass and first reinforcing layer and applying a tread to form a pneumatic radial ply tread tire.

Abstract: A pneumatic tire has a tread portion, a pair of axially spaced bead areas and a pair of sidewalls. A body ply carcass extends axially between the bead areas and contains three body ply layers which turn-up about the bead areas from inside to outside. Two of the body ply layers are of equal axial lengths with the third body ply layer being considerably less or greater than the other two layers. The highest turn-up end of at least one of the body ply layers has a height of between 42% and 55% of the tire section height.

Abstract: A method for producing types of tires different from each other includes the steps of making a plurality of structural components for the tires, manufacturing the tires by assembling the structural components in proximity to corresponding work stations, moving the tires being manufactured to and from the corresponding work stations arranged in a manufacturing unit, transferring the manufactured tires to a vulcanizing unit, and vulcanizing the tires in corresponding vulcanizing moulds. The step of manufacturing the tires includes providing at least one series of tires to be produced, wherein the at least one series of tires includes a sequence of at least a first type of tire and a second type of tire arranged in a predetermined order, and modifying the predetermined order in proximity to at least one of the corresponding work stations. An associated plant for producing types of tires different from each other is also disclosed.

Abstract: A vehicle tire fabrication method in which a raw tire tube is adhered with two annular hook members and two annular rubber packing members one the inside and an airtight sealing layer and a combination outer tire wall layer on the outside, and then the raw tire thus obtained is put in a vulcanizing mold and vulcanized into a finished vehicle tire, and then the annular rubber packing members are removed from the finished vehicle tire.

Abstract: At least first and second dissimilar tire components are placed on a false drum, and are subsequently transferred, en masse, to a building drum, in the following manner. The first tire component is placed on the false drum with the false drum stationary, using a vacuum device to pick up a free end of the first tire component and place it on the false drum. The vacuum in the false drum is turned on to grasp the first tire component, and the vacuum device is turned off to release the first tire component. A free end of the second tire component, previously picked up using a pickup device, is placed on the false drum. The step of placing the free end of the second tire component onto the false drum may be performed after the drum has been rotated slightly. The false drum is rotated to measure out the first and second tire components, and they are cut to a desired length. The at least two dissimilar tire components are then transferred to the building drum.

Abstract: A carcass ply producing apparatus for producing a carcass ply constituting a carcass layer of a tire comprises a supply head for supplying one or a plurality of ply cords, a head driving mechanism for reciprocating the supply head along a widthwise direction of the carcass ply, a sticking body having a sticking surface to which the ply cord supplied by the supply head is stuck, a sticking body driving mechanism for moving the sticking surface of the sticking body along a longitudinal direction of the carcass ply, and a moving amount controlling mechanism capable of controlling a moving amount of the sticking surface with respect to a moving amount of the supply head, wherein when the ply cord is supplied along the widthwise direction of the carcass ply, a disposition angle of the ply cord with respect to the longitudinal direction can be changed.

Abstract: The method of folding overlap side edges of a wide breaker ply over side edges of a narrow breaker ply wrapped around the wide breaker ply on circumferentially spaced modules wherein the modules have axially movable belt lifting and conveying nose members to carry the overlap side edges of the wide breaker ply axially over the side edges of the narrow breaker ply and position the wide side edges of the wide breaker ply over the narrow breaker ply side edges. The nose members are then retracted to peel the belt away from the folded overlap side edges of the wide breaker ply.