With Axis Of Filamentary Material Nonparallel To Axis Of Web Patents (Class 156/177)
  • Patent number: 7824513
    Abstract: Filamentary materials, such as yarn (18), is wound a frame (28), provided by pairs of movable filaments or wires (35, 38), about which the end of the spindle (22) rotates provides the turns (26) of the winding as the article having the winding is moved along a process path. Mechanically or hydraulically actuated pins (34) support the winding frame in a fixed position. The filaments of the frame may be provided by laterally spaced pairs (44, 46) of filaments of weldable material.
    Type: Grant
    Filed: July 15, 2005
    Date of Patent: November 2, 2010
    Assignee: UltraFab, Inc.
    Inventors: Alexander Z. Chernyak, Richard T. Arvidson, Alan J. DeMello, Grant E. Wylie
  • Patent number: 7744712
    Abstract: A method of making an elastic composite is provided. The method entails conveying a first web of material along a web plane path. The method also entails applying a first section of a first elastic strand onto the first web and generally transversely to the web plane path and applying a second section of a second elastic strand onto the first web and generally transversely to the web plane path. These applying steps are repeated while performing the conveying step, thereby arranging a plurality of first and second elastic elements on the first web, in generally parallel relation to one another. The resultant composite is suitable for incorporation into a disposable absorbent garment, textile or fabric structure, and the like.
    Type: Grant
    Filed: May 9, 2007
    Date of Patent: June 29, 2010
    Assignee: DSG Technology Holdings, Ltd
    Inventors: Kuo-Shu Edward Chang, Anne Smid, Patrick King Yu Tsang, Andrew C. Wright, William S. Sayers
  • Patent number: 7740727
    Abstract: A method is provided for making an elastic composite for incorporation into a disposable absorbent garment. An elastic element applicator is provided that is configured to move a section of a continuous strand of elastic element generally about a plane. A first web of material is conveyed in a first web moving direction such that the first web intersects the plane. Then, the applicator is operated to move the elastic element about the plane, thereby applying the section of elastic element onto the first web along a direction generally transverse to the web moving direction and such that the first web draws the continuous elastic strand from the elastic element applicator as the first web is conveyed away from the plane. The elastic element applicator may be in the form of a spin cylinder or bracket that is operated to spin the elastic element about the moving first web, thereby applying the elastic element on the first web.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: June 22, 2010
    Assignee: DSG Technology Holdings, Ltd
    Inventors: Kuo-Shu Edward Chang, Anne Smid, Patrick King Yu Tsang, Andrew C. Wright
  • Patent number: 7727350
    Abstract: Articles (12) made by winding of filamentary material (11), such as yarn and thread, are especially suitable for providing brushes and pile weatherstripping. In order to enable the yarn (11) to be unwound and payed out of spools (24) disposed in a stationary or static array, the yarn is fed from the spools (24) through a rotating spindle (30). A frame (14) located at the beginning of the path and may be provided by laterally spaced pairs of wire (52) which travel around posts (36) provided by rollers on a stationary bracket (38). In order to support the bracket (38) and the frame (14), a shaft (28) reciprocates a pair of support rods (100, 102) in synchronism with the rotation of the spindle (30). Bindings (60, 62) are applied to the ends of the loops (54) as they leave the winding station (14). Slitters (20) divide the loops (54).
    Type: Grant
    Filed: December 17, 2004
    Date of Patent: June 1, 2010
    Assignee: Ultrafab, Inc.
    Inventors: David N. Hawkins, Grant E. Wylie
  • Patent number: 7699954
    Abstract: An apparatus for fabricating a unique nonwoven fabric which has the appearance of a woven fabric includes a supply station for parallel warp yarns, a support structure for orienting the parallel warp yarns into a cylindrical orientation, a weft yarn applicator for wrapping weft yarns around the cylindrically oriented warp yarns after an adhesive scrim has been overlaid onto the warp yarns, a heating station for activating the adhesive and a cooling station for setting the adhesive, and a cutter for severing the cylindrically formed fabric laminate so that it can be flattened and wrapped onto a take-up roller. The weft yarn applicator including a rotating drum wherein a plurality of spools of weft yarn material are mounted in circumferentially spaced relationship and a tensioner is provided for applying the weft yarn material around the warp yarns in a predetermined tension which may be the same as, greater than, or less than the tension in the warp yarns.
    Type: Grant
    Filed: July 25, 2008
    Date of Patent: April 20, 2010
    Assignee: Hunter Douglas, Inc.
    Inventors: Wendell B. Colson, Paul G. Swiszcz, David Hartman
  • Patent number: 7655276
    Abstract: The present invention provides a colored reinforced article of manufacture having a substantially uniform distribution of color. The colored reinforced article of manufacture comprises a fiber-reinforced thermosetting resin matrix and a non-appertured colored veil in the thermosetting resin matrix.
    Type: Grant
    Filed: February 15, 2007
    Date of Patent: February 2, 2010
    Assignee: Precision Fabrics Group, Inc.
    Inventors: Richard James Bliton, Ladson Lawrence Fraser, Jr., William Oscar Phillips, Richard Landis Vockel, Jr.
  • Patent number: 7568512
    Abstract: A device for laying reinforcement cords (41) of a tire. The device is formed of a first frame (1) comprising a motor-driven shaft (10) with an axis XX?, the motor-driven shaft (10) supporting a reference form on which the blank (4) of the tire rests. The first frame (1) itself is mounted rotatably about an axis ZZ? on a second frame (2) in such a manner that the axis ZZ? has a point of intersection with the axis of rotation XX? and belongs to the equatorial plane (E) of the blank (4) or of the reference form on which the blank rests. A third frame (3) is rigidly connected to the second frame (2), the third frame (3) supporting an apparatus (13) for laying the lengths of cords (41) by projection of the lengths of cords directly into their final position on the receiving surface formed by the tire blank (4).
    Type: Grant
    Filed: June 19, 2006
    Date of Patent: August 4, 2009
    Assignee: Michelin Recherche et Technique S.A.
    Inventors: Dominique Cordaillat, Jean-Louis Souche
  • Publication number: 20090114306
    Abstract: A method is described for forming a longitudinal fibre web (100), wherein synthetic tapes (2) with an elongated cross-sectional contour are positioned substantially parallel to each other for forming a bundle (12), wherein the tapes (2) are embedded in a matrix material (46). The tapes (2) are positioned partially overlapping each other.
    Type: Application
    Filed: July 19, 2005
    Publication date: May 7, 2009
    Applicant: BEILER BEHEER B.V.
    Inventor: Martinus Cornelus Adrianus Van Den Aker
  • Publication number: 20090068428
    Abstract: The invention provides (1) a reinforcing fiber base material having a weave constituted of both reinforcing fiber filaments arranged in one direction in parallel with each other and auxiliary yarns arranged in another direction, which satisfies the relationship: L=H/cos ? (wherein L is the length of auxiliary yarn covering one reinforcing fiber filament and H is the width of the filament as determined in such a state where the reinforcing fiber filaments are unified only with the auxiliary yarns; and 3°?? (in-plane shear strain)?30°) and wherein 2 g/m2 to 40 g/m2 of an adhesive resin having a glass transition temperature between 0° C. and 95° C.
    Type: Application
    Filed: February 21, 2007
    Publication date: March 12, 2009
    Applicant: Toray Industries, Inc.
    Inventors: Tomoyuki Shinoda, Satoru Nagaoka, Nobuo Asahara
  • Patent number: 7468113
    Abstract: An apparatus for applying weft yarns in a cross direction to warp yarns assembled on a beam in parallel aligned relationship and having an adhesive scrim thereon includes a supply roll of the warp yarns on such a beam which are fed downstream of the apparatus by first laying the warp yarns onto a transfer belt to reduce the tension in the yarns and controlling them for application of the weft yarns. A transfer belt and warp yarns are first folded between folding bars into a cylindrical configuration where they are formed around the perimeter of an elongated mandrel having a heated section at its upstream end and a cooling section at its downstream end. The adhesive scrim is softened as the warp yarns pass over the heated section of the mandrel and shortly thereafter, weft yarns are wrapped around the warp yarns and the supporting transfer belt within a rotating tube having a plurality of longitudinally and circumferentially spaced spools of weft yarn disposed on its outer surface.
    Type: Grant
    Filed: April 13, 2006
    Date of Patent: December 23, 2008
    Assignee: Hunter Douglas Inc.
    Inventors: Wendell B. Colson, Kevin M. Dann
  • Publication number: 20080116129
    Abstract: A tufted nonwoven includes a face material which tufts a bonded nonwoven having a mixture of a plurality of bicomponent filaments 1 with a plurality of bicomponent filaments 2. At least bicomponent filaments 1 have component 11 and component 12. Component 11 exhibits a melting temperature Tm(11), and component 22 of the bicomponent filaments 2 exhibits a melting temperature Tm(22). Component 12 exhibits a melting temperature Tm(12), and component 21 of the second bicomponent filaments exhibits a melting temperature Tm(21), and Tm(12) is higher than Tm(21). The melting temperatures of components 11 and 22 and the melting temperatures of components 12 and 21 obey a relationship in which Tm(11) and Tm(22)>Tm(12)>first Tm(21) and optionally wherein the face material is bonded to bicomponent filaments 2 by a solidified melt of component 21. Also described are a bonded nonwoven and methods for their manufacture.
    Type: Application
    Filed: January 25, 2006
    Publication date: May 22, 2008
    Applicant: Colbond B.V.
    Inventors: Maarten Oosterbroek, Jan Dijkema, Edze Jan Visscher
  • Patent number: 7361246
    Abstract: A method is provided for making an elastic composite for incorporation into a disposable absorbent garment. An elastic element applicator is provided that is configured to move a section of a continuous strand of elastic element generally about a plane. A first web of material is conveyed in a first web moving direction such that the first web intersects the plane. Then, the applicator is operated to move the elastic element about the plane, thereby applying the section of elastic element onto the first web along a direction generally transverse to the web moving direction and such that the first web draws the continuous elastic strand from the elastic element applicator as the first web is conveyed away from the plane. The elastic element applicator may be in the form of a spin cylinder or bracket that is operated to spin the elastic element about the moving first web, thereby applying the elastic element on the first web.
    Type: Grant
    Filed: December 23, 2004
    Date of Patent: April 22, 2008
    Assignee: DSG Technology Holdings Ltd.
    Inventors: Kuo-Shu Edward Chang, Anne Smid, Patrick King Yu Tsang, Andrew C. Wright
  • Patent number: 7276132
    Abstract: A method of preparing a reinforcing structure for use in manufacture a pultruded part where the reinforcing structure is pulled through a pultrusion die in a continuous longitudinal pull direction. The method includes arranging a plurality of first reinforcing fibers in a transverse direction and attaching a permeable transport web of staple fibers to the first reinforcing fibers such that the portion of the first reinforcing fibers oriented in the direction transverse comprises at least 30% of a volume of materials comprising the reinforcing structure.
    Type: Grant
    Filed: February 22, 2005
    Date of Patent: October 2, 2007
    Assignee: Pella Corporation
    Inventors: Laurence W. Davies, Peter J. Fritz, Kenneth D. Beer
  • Patent number: 7235149
    Abstract: A process for continuous, tailored lamination of aligned composite materials in such a way that either pre-formed or pre-consolidated sheets are made available for subsequent infusion molding or stamping processes, the process comprising the steps of: material placement, consolidation/stabilization, cut and kit, fabrication, and final trim. A tailored blank machine is also described. The blank machine includes a series of material placement heads arranged in a linear or serial fashion along a single moving placement table, wherein each head lays down a single angle of the prescribed stacking sequence as the conveyer passes under the head at a constant speed wherein the angle is proportional to head traverse rate divided by conveyer speed.
    Type: Grant
    Filed: April 26, 2005
    Date of Patent: June 26, 2007
    Assignee: Hypercar, Inc.
    Inventor: David Taggart
  • Patent number: 7169246
    Abstract: A process and a device are suggested for the placement and fixing of a sheet, which is at least partially implemented as a closed flat structure, of filaments, lying essentially in a plane, for the production of scrims having the filament sheet, wherein the filament sheet is placed, as part of the filament sheet sections forming the closed surface and as separate filament sheet sections, between two conveyor units (13) supplying a connecting station (6), with the filament sheet sections (1) being fixed onto the conveyor unit at each of both end regions with a fixing element (2, 3) and the interval of the fixing elements (2, 3) of a filament sheet section (1) relative to the conveyor units (13) being selected in such a way that the filament sheet sections (1) are, in their fixed state, positioned essentially flat between the conveyor units (13), at least immediately before entering the connecting station (6).
    Type: Grant
    Filed: March 8, 2004
    Date of Patent: January 30, 2007
    Assignee: Liba Maschinefabrik GmbH
    Inventors: Christian Wienands, Michael Unglaub
  • Patent number: 7070830
    Abstract: In a method of the present invention for producing elastomer/steel-wire composite, a steel wire is drawn through a plurality of drawing dies, and the steel wire is coated with an elastomer within 30 secs. after the steel wire passed through the final drawing die. An apparatus of the present invention for producing an elastomer/steel-wire composite comprises a wire drawer for drawing a steel wire through a plurality of drawing dies, and a rubber coater for coating the steel wire with an elastomer, and the coating is completed within 30 secs. after the steel wire passed through the final drawing die.
    Type: Grant
    Filed: March 12, 2001
    Date of Patent: July 4, 2006
    Assignee: The Yokohama Rubber Co., Ltd.
    Inventor: Susumu Imamiya
  • Patent number: 7056403
    Abstract: An apparatus for applying weft yarns in a cross direction to warp yarns assembled on a beam in parallel aligned relationship and having an adhesive scrim thereon includes a supply roll of the warp yarns on such a beam which are fed downstream of the apparatus by first laying the warp yarns onto a transfer belt to reduce the tension in the yarns and controlling them for application of the weft yarns. A transfer belt and warp yarns are first folded between folding bars into a cylindrical configuration where they are formed around the perimeter of an elongated mandrel having a heated section at its upstream end and a cooling section at its downstream end. The adhesive scrim is softened as the warp yarns pass over the heated section of the mandrel and shortly thereafter, weft yarns are wrapped around the warp yarns and the supporting transfer belt within a rotating tube having a plurality of longitudinally and circumferentially spaced spools of weft yarn disposed on its outer surface.
    Type: Grant
    Filed: July 15, 2003
    Date of Patent: June 6, 2006
    Assignee: Hunter Douglas Inc.
    Inventors: Wendell B. Colson, Kevin M. Dann
  • Patent number: 7045031
    Abstract: A method of applying leg elastics to absorbent garments involves optimizing the spacing between multiple elastic members. The elastic members are bonded to a substrate with variable spacing along the length of the leg opening. More particularly, narrower spacing is provided in the crotch area, thereby providing higher gasketing pressure, while wider spacing is provided in areas outside the crotch area for lower gasketing pressure and greater comfort. Alternatively, narrower spacing can be applied to the back portion of the leg, with medium spacing in the crotch area and wider spacing in the front portion or the leg, or conversely, wider spacing in the back portion with medium spacing in the crotch area and narrower spacing in the front portion, depending on the wearer's needs. The resulting garments have optimized comfort, fit and containment about the leg openings.
    Type: Grant
    Filed: March 26, 2003
    Date of Patent: May 16, 2006
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Robert Lee Popp, Joseph D. Coenen, Toan Thanh Le Minh
  • Patent number: 7014733
    Abstract: A method of producing an endless belt includes the steps of: securing axial fibers relative to a mandrel, the axial fibers being spaced apart from one another at desired intervals and extending substantially parallel to a longitudinal axis of the mandrel; applying a polymeric base layer to the mandrel in a thickness sufficient to embed the axial fibers; wrapping circumferential fibers onto the polymeric base layer with sufficient tension to partially embed the circumferential fibers in the polymeric base layer; applying a polymeric top stock layer over the polymeric base layer and circumferential fibers; and curing the base layer and the top stock layer. This method can improve productivity and performance of endless belts, particularly if the wrapping and latter applying steps closely follow the first applying step.
    Type: Grant
    Filed: May 5, 2003
    Date of Patent: March 21, 2006
    Assignee: Stowe Woodward L.L.C.
    Inventors: Eric J. Gustafson, Matthew Vosika, Michael D. Madden
  • Patent number: 6986306
    Abstract: A method and apparatus for manufacturing multiple die cut business forms is disclosed. One embodiment of a printing press according to the present invention includes a number of different stations that are connected together by a continuos web. Multiple die cut business forms are produced by a continuos process from stock paper to an output configuration such as continuos roll, fan fold, or cut sheet. One aspect of the present invention is that a silicone treated glassine stock paper substrate can be utilized to allow business forms to be produced with minimized curling.
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: January 17, 2006
    Assignee: Malessa Partners, L.L.C.
    Inventor: John J. McKillip
  • Patent number: 6971430
    Abstract: An apparatus for casting sails comprising a roll stand configured to supply a carrier film. The apparatus contains a support mechanism for the carrier film, and further comprises of a drawing mechanism, a first resin dispenser, a first wiper portion, two yarn applicators, a second resin dispenser, a second wiper portion, an element applicator, a calendar, and curing mechanism.
    Type: Grant
    Filed: March 19, 2003
    Date of Patent: December 6, 2005
    Inventor: Thomas Ward Omohundro
  • Patent number: 6958102
    Abstract: In a method of the present invention for producing an unvulcanized-rubber/steel-wire composite, steel wires are continuously drawn, and the drawn steel wires are not taken up but fed to a rubber coater so that the steel wires are coated with unvulcanized rubber. An apparatus of the present invention for producing an unvulcanized-rubber/steel-wire composite comprises a wire drawer for drawing steel wires continuously, and a rubber coater for coating the steel wires with unvulcanized rubber, and the steel wires drawn by the wire drawer are not taken up but are led to the rubber coater.
    Type: Grant
    Filed: February 21, 2001
    Date of Patent: October 25, 2005
    Assignee: The Yokohama Rubber Co., Ltd.
    Inventor: Susumu Imamiya
  • Patent number: 6939423
    Abstract: A process for continuous, tailored lamination of aligned composite materials in such a way that either pre-formed or pre-consolidated sheets are made available for subsequent infusion molding or stamping processes, the process comprising the steps of: material placement, consolidation/stabilization, cut and kit, fabrication, and final trim. A tailored blank machine is also described. The blank machine includes a series of material placement heads arranged in a linear or serial fashion along a single moving placement table, wherein each head lays down a single angle of the prescribed stacking sequence as the conveyer passes under the head at a constant speed wherein the angle is proportional to head traverse rate divided by conveyer speed.
    Type: Grant
    Filed: May 23, 2003
    Date of Patent: September 6, 2005
    Assignee: Hypercar, Inc.
    Inventor: David Taggart
  • Patent number: 6936125
    Abstract: A method of securing an elastic strand to a flat substrate or sheet of material moving the elastic strand and the sheet in a converging manner from a first position in which the elastic strand is spaced from the sheet to a second position in which the elastic strand contacts one surface of the sheet. A filament of adhesive is dispensed onto the strand in a pattern configured with adhesive masses coupled by thinner filament sections. The adhesive masses are contacted with the strand when the strand is in the first position. The strand is bonded to the substrate with at least the adhesive masses.
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: August 30, 2005
    Assignee: Nordson Corporation
    Inventor: Michael Harris
  • Patent number: 6926787
    Abstract: The present invention provides a method of manufacturing a laminate flexible strip for attachment to a vehicle in the form of a weather sealing strip. The strip includes a core member and a filler layer of elastomeric seal material disposed about and into the voids of the core member. The core member is formed by bending a wire into an undulating pattern that forms a number of continuously connected longitudinally spaced and laterally extending u-shaped metal clamping clips for reinforcing the seal material. A number of continuous laterally spaced and longitudinally extending linear fibers are attached to the clips to maintain the spatial relationship between the bent wire members. While the fibers or laminate maintain the longitudinal spacing of the wires, they also allow the core to flex laterally and compress longitudinally in the finished extrusion. The fibers may be made of the same material as or a material dissimilar to the clips.
    Type: Grant
    Filed: July 9, 2003
    Date of Patent: August 9, 2005
    Inventor: Bruce H. Hauser
  • Patent number: 6881288
    Abstract: A method of preparing a reinforcing structure for use in manufacture a pultruded part where the reinforcing structure is pulled through a pultrusion die in a continuous longitudinal pull direction. The method includes arranging a plurality of first reinforcing fibers in a transverse direction and attaching a permeable transport web of staple fibers to the first reinforcing fibers such that the portion of the first reinforcing fibers oriented in the direction transverse comprises at least 40% of a volume of materials comprising the reinforcing structure.
    Type: Grant
    Filed: December 11, 2001
    Date of Patent: April 19, 2005
    Assignee: Pella Corporation
    Inventors: Laurence W. Davies, Peter J. Fritz, Kenneth D. Beer
  • Patent number: 6872273
    Abstract: A method of making a pultruded part having a uniform cross-section using a novel reinforcing mat. The method comprises orienting a plurality of longitudinal rovings along a longitudinal axis of a pultrusion die; providing a reinforcing structure comprising a permeable transport web of staple fibers attached to a plurality of first reinforcing fibers oriented so that the portion of the first reinforcing fibers oriented in a direction transverse to the longitudinal axis comprises at least 40% of a volume of materials comprising the reinforcing structure; shaping the reinforcing structure to generally conform with a profile of the pultrusion die; combining a resin matrix with the longitudinal rovings and the reinforcing structure in the pultrusion die so that the longitudinal rovings and the reinforcing structure are substantially surrounded by the resin matrix; at least partially curing the resin matrix in the pultrusion die; and pulling the pultruded part from the pultrusion die.
    Type: Grant
    Filed: December 11, 2001
    Date of Patent: March 29, 2005
    Assignee: Pella Corporation
    Inventors: Laurence W. Davies, Peter J. Fritz, Kenneth D. Beer
  • Patent number: 6855223
    Abstract: A method of manufacturing an elasticized composite material including a multiplicity of elastic strips for use in garments, particularly in disposable absorbent articles is disclosed. The method includes the steps of folding the first substrate around the mandrel to form a tube while moving the tube longitudinally at a first velocity, and simultaneously winding at least one elastic strip around an outer surface of the tube at a second velocity to form a helical path. The elastic strip can be joined to the outer surface of the tube along the helical path to form a first composite tube. The method further includes the step of folding a second substrate around the first composite tube to cover the elastic strip and to form a second composite tube, which then can be slit longitudinally to form a planar composite material. Finally, the planar composite material can be activated to form the elasticized composite material.
    Type: Grant
    Filed: November 12, 2002
    Date of Patent: February 15, 2005
    Assignee: The Procter & Gamble Company
    Inventor: Larry Kenneth Johnson
  • Patent number: 6849146
    Abstract: A carcass ply producing apparatus for producing a carcass ply constituting a carcass layer of a tire comprises a supply head for supplying one or a plurality of ply cords, a head driving mechanism for reciprocating the supply head along a widthwise direction of the carcass ply, a sticking body having a sticking surface to which the ply cord supplied by the supply head is stuck, a sticking body driving mechanism for moving the sticking surface of the sticking body along a longitudinal direction of the carcass ply, and a moving amount controlling mechanism capable of controlling a moving amount of the sticking surface with respect to a moving amount of the supply head, wherein when the ply cord is supplied along the widthwise direction of the carcass ply, a disposition angle of the ply cord with respect to the longitudinal direction can be changed.
    Type: Grant
    Filed: September 26, 2001
    Date of Patent: February 1, 2005
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Mitsuru Hitotsuyanagi, Katsuhiro Nakatani, Kenji Nakakura, Kietsu Maeda
  • Patent number: 6827118
    Abstract: A process and a device are suggested for the placement and fixing of a sheet, which is at least partially implemented as a closed flat structure, of filaments, lying essentially in a plane, for the production of scrims having the filament sheet, wherein the filament sheet is placed, as part of the filament sheet sections forming the closed surface and as separate filament sheet sections, between two conveyor units (13) supplying a connecting station (6), with the filament sheet sections (1) being fixed onto the conveyor unit at each of both end regions with a fixing element (2, 3) and the interval of the fixing elements (2, 3) of a filament sheet section (1) relative to the conveyor units (13) being selected in such a way that the filament sheet sections (1) are, in their fixed state, positioned essentially flat between the conveyor units (13), at least immediately before entering the connecting station (6).
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: December 7, 2004
    Assignee: LIBA Maschinenfabrik GmbH
    Inventors: Christian Wienands, Michael Unglaub
  • Patent number: 6814829
    Abstract: An improved method for the manufacturing of wavy pre-preg material that moves a first group of rollers in a transverse and a longitudinal direction with respect to a second group of rollers, to place a sinuous waveform in a fiber reinforced matrix for the manufacture of a wavy pre-preg material. The fabrication of wavy fiber pre-preg (fibers pre-impregnated with epoxy resin as an example) can be accomplished with an automated control system that permits the creation of non-periodic or mixed waveforms. The improved apparatus for this process allows for a more accurate placement of fibers, production of a wider variety of usable waveforms, and increased quality of pre-preg produced.
    Type: Grant
    Filed: September 9, 2002
    Date of Patent: November 9, 2004
    Inventor: William F. Pratt
  • Patent number: 6792989
    Abstract: The invention concerns a device for the application (1) of at least one cable onto a rotating receiving surface (2) revolving at a speed V2, comprising means (10) for feeding the cable that comprise at least one capstan (11) revolving at a speed V1, means (20, 30) to displace the cable transversely relative to the receiving surface (2) and means (40) to position the cable on said receiving surface, characterized in that the means (20, 30) to displace the cable transversely effect said displacement by the combination of a rotary movement about an axis perpendicular to the cable travel direction with a pivoting movement in a plane containing the axis of said rotation, the extent of pivoting being determined by the ratio between the speeds V1 and V2.
    Type: Grant
    Filed: November 27, 2001
    Date of Patent: September 21, 2004
    Assignee: Michelin Recherche et Technique S.A.
    Inventor: Daniel Meyer
  • Publication number: 20040166300
    Abstract: A press belt for the formation of a nip between the belt and an opposing surface during processing of a fibrous pulp web, that includes a matrix of an elastomer material, a first layer of reinforcing fibers having a thickness and spacings therebetween, and extending in a direction transverse to a belt run direction, and a second layer of reinforcing fibers having a thickness and spacings therebetween, and extending in the belt run direction, where the thicknesses of the reinforcing fibers of the first layer and the second layer is about 0.5 mm, where the spacings between the reinforcing fibers of the first layer are less than or equal to about 3.0 mm, where the spacings between the reinforcing fibers of the second layer being less than or equal to 2.5 mm, and where the reinforcing fibers of the first layer are separated in a belt thickness direction from the reinforcing fibers of the second layer one layer by a distance of up to about 4 mm.
    Type: Application
    Filed: March 1, 2004
    Publication date: August 26, 2004
    Applicant: Voith Sulzer Papiermaschinen GmbH
    Inventors: Karl Steiner, Uwe Matuschczyk, Josef Muellner, Andreas Endters
  • Patent number: 6673186
    Abstract: A laminated structural body is manufactured by laminating unidirectionally arranged strands and a web such that two layers of the web sandwich the strands therebetween. A cylindrical web is delivered in a direction parallel to a central axis thereof. A polymer liquid is discharged from a spinning head, which is disposed in the cylindrical web and rotated about the central axis of the cylindrical web, toward an inner surface of the cylindrical web to spin strands of the discharged polymer liquid. The spun strands are arranged in a direction substantially parallel to the circumferential direction of the cylindrical web and laminated on the inner surface of the cylindrical web. The cylindrical web with the strands laminated thereon is folded flatwise to sandwich the strands between the two folded layers of the web.
    Type: Grant
    Filed: June 1, 2001
    Date of Patent: January 6, 2004
    Assignees: Nippon Petrochemicals Co., Ltd., Polymer Processing Research Institute Ltd.
    Inventors: Takashi Ishida, Toshio Ohta, Tadayoshi Katoh, Hiroshi Yazawa, Shuichi Murakami
  • Publication number: 20030217802
    Abstract: A process for continuous, tailored lamination of aligned composite materials in such a way that either pre-formed or pre-consolidated sheets are made available for subsequent infusion molding or stamping processes, the process comprising the steps of: material placement, consolidation/stabilization, cut and kit, fabrication, and final trim. A tailored blank machine is also described. The blank machine includes a series of material placement heads arranged in a linear or serial fashion along a single moving placement table, wherein each head lays down a single angle of the prescribed stacking sequence as the conveyer passes under the head at a constant speed wherein the angle is proportional to head traverse rate divided by conveyer speed.
    Type: Application
    Filed: May 23, 2003
    Publication date: November 27, 2003
    Inventor: David Taggart
  • Patent number: 6632309
    Abstract: A structural member for reinforcement of asphalt and concrete roadways and other products, and which comprises a gridwork of warp strands and weft strands which are disposed at right angles to each other and so as to define an open structure. In one embodiment, the gridwork is impregnated with a thermosettable B-stage resin so as to interlock the strands at their crossover points and maintain the gridwork in a semi-flexible state, and after being applied to the product to be reinforced, the resin is heated to convert the same into a fully cured composite to thereby rigidize the gridwork and reinforce the product. In cases where the product to be reinforced is heated, such as asphalt paving, the heat of the product provides the heat necessary to fully cure the resin in situ. In another embodiment, the resin is fully cured to rigidize the gridwork prior to its being applied to the structure to be reinforced. A method of producing the resin impregnated gridwork is also disclosed.
    Type: Grant
    Filed: August 10, 2000
    Date of Patent: October 14, 2003
    Assignee: Hexcel CS Corporation
    Inventors: James E. Hendrix, Gordon L. Brown, Jr., Mansfield H. Creech, Jr.
  • Patent number: 6620277
    Abstract: Method for the production of binder-bound mineral wool products, in which mineral fibers are deposited on a production surface (13) to form a mineral wool web (12) and are compacted, and their relative positions are reoriented by mechanical action, for which purpose the web is guided on its large faces and at the same time forces, in particular upsetting forces, are introduced into the web in parallel with the large faces, the forces being introduced in introduction regions which are located next to one another transversely to the running direction in zones and in each case at a distance from one another and one behind the other in the running direction in longitudinal zones, and the introduction regions of adjacent longitudinal zones being arranged so as to be offset relative to one another, after which the binder is cured.
    Type: Grant
    Filed: June 20, 2001
    Date of Patent: September 16, 2003
    Assignee: Saint-Gobain Isover
    Inventor: Johannes Horres
  • Patent number: 6607626
    Abstract: A process for continuous, tailored lamination of aligned composite materials in such a way that either pre-formed or pre-consolidated sheets are made available for subsequent infusion molding or stamping processes, the process comprising the steps of: material placement, consolidation/stabilization, cut and kit, fabrication, and final trim. A tailored blank machine is also described. The blank machine includes a series of material placement heads arranged in a linear or serial fashion along a single moving placement table, wherein each head lays down a single angle of the prescribed stacking sequence as the conveyer passes under the head at a constant speed wherein the angle is proportional to head traverse rate divided by conveyer speed.
    Type: Grant
    Filed: July 30, 2001
    Date of Patent: August 19, 2003
    Assignee: Hypercar Inc.
    Inventor: David Taggart
  • Publication number: 20030141010
    Abstract: An improved method for the manufacturing of wavy pre-preg material that moves a first group of rollers in a transverse and a longitudinal direction with respect to a second group of rollers, to place a sinuous waveform in a fiber reinforced matrix for the manufacture of a wavy pre-preg material. The fabrication of wavy fiber pre-preg (fibers pre-impregnated with epoxy resin as an example) can be accomplished with an automated control system that permits the creation of non-periodic or mixed waveforms. The improved apparatus for this process allows for a more accurate placement of fibers, production of a wider variety of usable waveforms, and increased quality of pre-preg produced.
    Type: Application
    Filed: September 9, 2002
    Publication date: July 31, 2003
    Inventor: William F. Pratt
  • Publication number: 20030116257
    Abstract: In an apparatus and method for applying an elongate member to a substrate, an elongate member is fed to a guide capable of guiding the elongate member onto a substrate moving in a flow direction thereof. The guide is supported by a guide assembly for conjoint lateral movement therewith relative to the flow direction of the substrate. The guide assembly is moved lateral to the flow direction of the substrate to guide the elongate member onto the substrate along a securement path, at least a portion of which is generally oblique to the flow direction of the substrate. The guide is moved relative to the guide assembly, generally laterally relative to the flow direction of the substrate, to vary the transverse position of the elongate member within the securement path as it is guided onto the substrate. The elongate member is then secured to the substrate.
    Type: Application
    Filed: December 20, 2001
    Publication date: June 26, 2003
    Applicant: Kimberly-Clark Worldwide, Inc.
    Inventors: Kent A. Franklin, Valerie V. Finch, Robin K. Nason, Jon M. Verbruggen
  • Patent number: 6582795
    Abstract: The present invention concerns a polymer composition and films manufactured from such compositions. The present polymer compositions comprise 80-99 wt-% on an essentially linear polyethylene with a component having a relatively low MW and a relatively high density, and another component having a relatively high MW and a relatively low density, said linear polyethylene having an MFR21 of at least 5 g/10 min, a maximum MFR2 of 6 g/10 min, a density of 915-945 kg/m3. Further the compositions contain 1-20 wt-% of a branched copolymer of ethylene and an acrylate monomer with 20-28 wt-% acrylate monomer units. The MFR2 of the copolymer is 0.4 to 2.0 g/10 min. Cross-laminated film materials having good mechanical properties can be manufactured from the present compositions.
    Type: Grant
    Filed: December 12, 2000
    Date of Patent: June 24, 2003
    Assignee: Borealis Technology Oy
    Inventors: Hanneli Seppänen, Hans Georg Daviknes
  • Patent number: 6540867
    Abstract: An article made up of (1) a composite having a polyurethane matrix including fibrous or particulate reinforcement, the polyurethane matrix being formed in situ about the reinforcement by reaction of polyurethane forming components at a temperature below the melting point of the reinforcement and (2) a polymeric film bound to at least one surface of the composite, the film being bound to the composite by adhesion to the polyurethane matrix which emerges or is enhanced as the matrix is formed in situ.
    Type: Grant
    Filed: September 12, 2000
    Date of Patent: April 1, 2003
    Assignee: Randemo, Inc.
    Inventor: William H. Cochran
  • Patent number: 6524424
    Abstract: A method of producing a drainage grid or network comprising a number of interlocked strips is disclosed which comprises providing a warp direction a plurality of strips having a channel or channels formed longitudinally therein, feeding such strips into a bonding zone wherein a filter material is bonded over the channel or channels, subsequently providing strips of polymeric material transverse to the warp strips and bonding them thereto to form the weft of the network and thereafter collecting the network or grid so produced. The warp and weft may be produced from yarn reinforced polymeric webbing which is heat bonded to give a mesh. It has been found that polyolefin materials, particularly polyethylene, are suitable. Where reinforcing is provided this may be in the form of reinforcing polyester yarns and are preferably inserted in the longitudinal direction in bundles. The filter fabric may also be a thermoplastic material and may be heat bonded, needle punched or woven.
    Type: Grant
    Filed: December 7, 2000
    Date of Patent: February 25, 2003
    Assignee: Linear Composites Limited
    Inventors: Terence John Edwards, Michael King McCreath
  • Patent number: 6453962
    Abstract: An improved apparatus for the manufacturing of wavy pre-preg material that moves a first group of rollers in a transverse and a longitudinal direction with respect to a second group of rollers, to place a sinuous waveform in a fiber reinforced matrix for the manufacture of a wavy pre-preg material. The fabrication of wavy fiber pre-preg (fibers pre-impregnated with epoxy resin as an example) can be accomplished with an automated control system that permits the creation of non-periodic or mixed waveforms. The improved apparatus for this process allows for a more accurate placement of fibers, production of a wider variety of usable waveforms, and increased quality of pre-preg produced.
    Type: Grant
    Filed: November 18, 1999
    Date of Patent: September 24, 2002
    Inventor: William F. Pratt
  • Patent number: 6443935
    Abstract: In a method and device for applying a thread to a moving substrate, a thread is continuously dispensed to a pick-up point adjacent to the point of contact of two rotating wheels (2, 3) that are inclined towards each other. The peripheries of the wheels have fingers (7) which hook the thread and move it to one side or the other as the wheels rotate, and then deposit the thread extended between the fingers 180° from the pick-up point. Long spaces between the fingers (7) on one wheel or the other make it possible to lay the thread longitudinally (8b) or in a long diagonal line instead of merely in a lateral zigzag pattern. The method and device may be used to make an absorbent article, such as a diaper.
    Type: Grant
    Filed: September 23, 1997
    Date of Patent: September 3, 2002
    Assignee: SCA Molnlycke AB
    Inventors: Anders Gustafsson, Urban Widlund
  • Patent number: 6432242
    Abstract: A method for applying elastic, preferably thread elastic, to a travelling web (1) of material in a direction that is generally perpendicular to the feed direction (20) of the web (1). An applicator (9) is moveable generally perpendicular to the web (1) and includes a thread guide (6) which is moveable between two outer positions, the thread guide (6) being adapted to apply elastic (5a-b) to the web (1). The thread guide (6) delivers the elastic (5a-b) to a stopper (16) as it passes the stopper (16) while moving to its outer position and the thread guide (6) again picks up the elastic (5a-b) as it passes the stopper on the way to the other position.
    Type: Grant
    Filed: December 29, 1999
    Date of Patent: August 13, 2002
    Assignee: SCA Hygiene Products AB
    Inventors: Jimmy Nielsen, Peter Berntson, Hakon Lundberg, Arne Lindqvist
  • Patent number: 6425969
    Abstract: A transverse fiber web includes a base stabilizing layer, a fiber layer and a second stabilizing layer. A longitudinal fiber web with sides that are substantially parallel to the fibers is cut into web parts, which are then reassembled to form the transverse fiber web. The fibers of the transverse fiber web form angle with a longitudinal direction of the transverse fiber web that is greater than 0°. The material selected for the base stabilizing layer can absorb tensile forces in the longitudinal direction of the transverse fiber web to increase the stability of the transverse fiber web during manufacture. The wed parts used in the assembly of the transverse fiber web can be complementary shaped to interlock with each other, or can overlap to permit flexible assembly of the transverse fiber web.
    Type: Grant
    Filed: November 22, 1999
    Date of Patent: July 30, 2002
    Assignee: Beiler Beheer B.V.
    Inventor: Martinus C. A. van den Akker
  • Publication number: 20020084018
    Abstract: A process and an apparatus for high speed manufacture of a composite sheet material, which includes a cylindrical cam-driven strand-traverse guide that can loop strands around pins projecting from a pair of advancing pin conveyors which can transfer the strands to the surface of a moving sheet, are provided. When the strands are elastic, the elastic composite sheet material made by this process and apparatus are useful in elastic components of disposable diapers, adult incontinence articles and other garments.
    Type: Application
    Filed: February 5, 2002
    Publication date: July 4, 2002
    Inventors: Robert Roch Ward, Joshua Benin, Cathy Jane Hamilton, Leslie C. Talo
  • Publication number: 20020059976
    Abstract: A process for continuous, tailored lamination of aligned composite materials in such a way that either pre-formed or pre-consolidated sheets are made available for subsequent infusion molding or stamping processes, the process comprising the steps of: material placement, consolidation/stabilization, cut and kit, fabrication, and final trim. A tailored blank machine is also described. The blank machine includes a series of material placement heads arranged in a linear or serial fashion along a single moving placement table, wherein each head lays down a single angle of the prescribed stacking sequence as the conveyer passes under the head at a constant speed wherein the angle is proportional to head traverse rate divided by conveyer speed.
    Type: Application
    Filed: July 30, 2001
    Publication date: May 23, 2002
    Inventor: David Taggart
  • Patent number: 6284102
    Abstract: A shoe press belt capable of improving flexibility in bending in the axial direction of and of inhibiting cracks in the belt where it contacts the ends of a shoe has first resin layer formed on a mandrel, a base material layer formed on the outer periphery of the first resin layer, and a second resin layer including the base material layer. The base material layer is a composite layer including an inner layer in which one or more yarn strands are wound spirally on the first resin layer in the circumferential direction, a middle layer in which a yarn strand is arranged on the inner layer generally parallel to the axial direction of the mandrel, and an outer layer in which at least one yarn strand is wound spirally on the middle layer in the circumferential direction in such a way that it does not overlap the yarn of the inner layer and crimps the yarn of the middle layer.
    Type: Grant
    Filed: March 24, 2000
    Date of Patent: September 4, 2001
    Assignee: Ichikawa Co., Ltd.
    Inventors: Hideo Inoue, Harushige Ikeda