Folding Patents (Class 156/204)
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Patent number: 7820003Abstract: A method for producing a diaper of the present invention includes the steps of: folding back a first strip-shaped portion 13 and a second strip-shaped portion 23; successively forming pairs of first and second belts 1 and 2 by cutting first and second separate webs W1 and W2; placing pairs of the first and second belts 1 and 2 at a predetermined interval P in a carrying direction Y of a continuous piece; temporarily attaching the first and second belts 1 and 2 to a portion of the continuous piece to be a back portion; fixing the belts 1 and 2 to the continuous piece; and severing the continuous piece with the belts 1 and 2 fixed thereon at a predetermined pitch into individual diapers.Type: GrantFiled: July 4, 2006Date of Patent: October 26, 2010Assignee: Zuiko CorporationInventors: Ikuo Tachibana, Toyoshi Umebayashi
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Patent number: 7811407Abstract: The invention can be defined in its most general form as a technology for production of corrugated structures from foliated composite materials and can be used for production of sandwich panels used in aircraft construction, shipbuilding, and in building units.Type: GrantFiled: December 11, 2003Date of Patent: October 12, 2010Assignees: Otkrytoe Aktsionernoe Obschestvo “Kazansky Nauchno-Isledovatelsky Institut Aviatsionnoi Tekhnologii”, AirbusInventors: Niaz Irekovich Akishev, Ildus Muhametgaleevich Zakirov, Alexandr Vladimirovich Nikitin
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Publication number: 20100191209Abstract: An absorbent article that realizes favorable erection of gathers and excels in transversal leakage preventing effects. There is disclosed a vertically long absorbent article comprising a surface layer with surface sheet (2), a backside layer with backside sheet (3), an absorbent layer with absorbent body (4) interposed therebetween and a pair of gathers (5,5) formed of a sheetlike member (9) so as to have a hollow on both the side areas of the surface layer in the longitudinal direction thereof. The pair of gathers (5,5) in the state of having a three-dimensional configuration part (10) wherein the sheetlike member (9) makes a convex on the external surface side of the absorbent article in the thickness direction thereof are joined to the surface layer and/or backside layer by a junction portion (11) provided so as to extend in the longitudinal direction of the absorbent article. The three-dimensional configuration part (10) is provided so as to construct a hollow.Type: ApplicationFiled: June 23, 2008Publication date: July 29, 2010Applicant: Uni-Charm CorproationInventors: Takashi Nomoto, Masashi Uda, Hideaki Morita, Kenji Ohba, Yuichi Suzuki
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Patent number: 7754041Abstract: A pleated filter is made from a monocomponent monolayer nonwoven web containing a bimodal mass fraction/fiber size mixture of intermingled larger size and smaller size continuous monocomponent polymeric fibers of the same polymeric composition. Rows of pleats are formed in the nonwoven web, and the pleated web is cut to a desired size and shape to provide a filter element containing a self-supporting porous monocomponent monolayer matrix of fibers bonded to one another at at least some points of fiber intersection and having an average initial submicron efficiency of at least 15% at a 1.52 meters/sec face velocity. The filter element is deformation resistant without requiring stiffening layers, bicomponent fibers or other reinforcing measures in the filter media layer.Type: GrantFiled: July 31, 2006Date of Patent: July 13, 2010Assignee: 3M Innovative Properties CompanyInventors: Andrew R. Fox, John D. Stelter, Seyed A. Angadjivand, Timothy J. Lindquist, John M. Brandner, James E. Springett
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Patent number: 7708849Abstract: A method of utilizing a scrim of elastic material including cutting the elastic strands within a disposable undergarment is disclosed. The method generally follows the steps of providing two webs of fabric and an elastic scrim of mesh-like design, adhering the scrim between the two webs of fabric, determining areas where elastic material is not required, compressing the non-elastic areas with a thermal compression tool, and forming a disposable undergarment.Type: GrantFiled: January 4, 2006Date of Patent: May 4, 2010Assignee: Curt G. Joa, Inc.Inventor: John A. McCabe
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Publication number: 20090311466Abstract: The invention relates to a multilayered material sheet comprising a consolidated stack of unidirectional monolayers of drawn polymer, whereby the draw direction of two subsequent monolayers in the stack differs. At least one monolayer comprises a plurality of unidirectional tapes of the drawn polymer, aligned in the same direction, whereby adjacent tapes do not overlap. The invention also relates to a process for the preparation of the multilayered material sheet, and to a ballistic resistant article comprising the multilayered material sheet.Type: ApplicationFiled: April 26, 2007Publication date: December 17, 2009Inventors: Roelof Marissen, Joseph Arnold Paul Maria Simmelink, Reinhard Josef Maria Steeman, Gijsbertus Hendrikus Maria Calis, Jacobus Johannes Mencke, Jean Hubert Marie, David Vanek, Johann Van Elburg, Alexander Volker Peters, Sleen Tanderup, Marko Dorschu
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Patent number: 7625418Abstract: A pleated fluid filter having a pair of spaced longitudinally extending flanks is formed by at least one layer of a fluid filter media. A spacing member is integral with one of the flanks and extends outwardly in contacting relation with an adjacent flank.Type: GrantFiled: June 8, 2005Date of Patent: December 1, 2009Assignee: AAF-McQuay, Inc.Inventor: Kyung-Ju Choi
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Patent number: 7608318Abstract: The invention can be defined in its most general form as a building unit, namely the sandwich panel with light core from corrugated sheet material in the form of zigzag crimp, and can be used in aircraft construction, as well as in shipbuilding and construction. Making use of the claimed invention will improve the weight efficiency, the strength and the manufacturability of the panel. The beneficial effect is attained due to the fact that the plane slanting ridges are connected along the protrusion and recess zigzag lines by means of curvilinear parts, whose radius is not less than the core material thickness, whereby along said parts is a line perforation enabling the adhesive material to get into the holes of the perforation in the course of core-skins assembling.Type: GrantFiled: December 17, 2003Date of Patent: October 27, 2009Assignees: Airbus, Otkrytoe Aktsionernoe Obschestvo “Kazansky Nauchno - Isledovatelsky Institut Aviatsionnoi Tekhnologii”Inventors: Niaz Irekovich Akishev, Ildus Muhametgaleevich Zakirov, Alexandr Vladimirovich Nikitin
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Publication number: 20090236033Abstract: A cleaning wipe including a fiber web and a tacky material. The fiber web defines opposing surfaces and an intermediate region between the opposing surfaces. In this regard, at least one of the opposing surfaces serves as a working surface for the cleaning wipe. The tacky material is applied to the web such that a level of tacky material is greater in the intermediate region than at the working surface. In one embodiment, the amount of tacky material per area of web material is greater in the intermediate region than at either of the opposing surfaces. In another embodiment, the fiber web is a nonwoven fiber web.Type: ApplicationFiled: June 8, 2009Publication date: September 24, 2009Inventors: Daniel J. Zillig, Gary L. Olson, Thomas E. Haskett
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Patent number: 7591809Abstract: A sanitary absorptive article producing device and method, particularly suitable for producing interlabial pads, which are small-sized sanitary absorptive articles having a mini-sheet piece. The method comprises a main-section assembly step for disposing an absorptive body between a face-side sheet continuous-member and a back-side sheet continuous-member, joining the face-side sheet continuous-member to the back-side sheet continuous-member to form a main-section continuous-body having a portion continuous therewith which becomes the main section of the sanitary absorptive article, and a mini-sheet assembly step for joining the mini-sheet piece to the back-side sheet continuous-member of the main-section continuous-body to form a sanitary absorptive continuous-body. The sanitary absorptive article continuous-bodies have their unnecessary potions removed by a round-cutting step to become individual sanitary absorptive articles.Type: GrantFiled: February 28, 2005Date of Patent: September 22, 2009Assignee: Uni-Charm CorporationInventors: Satoshi Mizutani, Masashi Hosokawa, Koichi Yamaki, Yuki Noda
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Patent number: 7556705Abstract: A process for separating a product web into discrete products is disclosed. The process can include transporting the product web in a machine direction, creating a line of weakness in the product web, and separating the product web into discrete product elements at the line of weakness.Type: GrantFiled: August 30, 2005Date of Patent: July 7, 2009Assignee: Kimberly-Clark Worldwide, Inc.Inventor: Mark S. Franke
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Patent number: 7479199Abstract: The present invention discloses a paperback rider instantly redeemable coupon (IRC) including a booklet disposed on a liner having an adhesive backing layer, a first clear film laminate disposed on the booklet, and an IRC having a second clear film laminate disposed thereon. The IRC may be releasably affixed to the first clear film laminate by perforations. The invention further includes a paperback rider instantly redeemable coupon (IRC) including, a booklet disposed on a liner having an adhesive backing layer, a clear film laminate disposed on the booklet, and an IRC releasably affixed to the first clear film laminate by clean release adhesive. The invention also provides a method of manufacturing the paperback rider instantly redeemable coupons (IRC) described above.Type: GrantFiled: May 18, 2005Date of Patent: January 20, 2009Assignee: RayPress CorporationInventors: Thomas D. Ray, III, Steve A. Posey, Robert J. Alden
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Patent number: 7459050Abstract: A method of production of disposable diaper pants or disposable sanitary panty with openable and resealable side panels. A row of absorption bodies is applied on a continuous web of inner or outer cover sheet material, after which a continuous web of outer or inner cover sheet material is applied and secured to the web with absorption bodies at parts lying outside the absorption bodies to form a web of diaper pants blanks. First side panels having two parts connected by a detachable and resealable connection are secured to the diaper pants blanks at a side of a front or rear portion. Second separate side panels are secured to the side portions of the front or rear portions of the diaper pants blanks which to not have side panels. Individual diaper pants blanks with side panels are cut out, folded along a transverse axis in the crotch, and secured.Type: GrantFiled: March 31, 2003Date of Patent: December 2, 2008Assignee: SCA Hygiene Products AGInventors: Birgitta Karlsson, Ken Olsson, Cecile Sandin, Elisabeth Lakso, Anna-Carin Elfström, Robert Albino
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Patent number: 7435309Abstract: A method of making a standing gather-forming member having a basal wall and first and second overhangs on both sides of the basal wall. Elastic members are disposed in their stretched state on the inner surface of a middle portion of a continuously running strip-shaped sheet. One of side portions extending on both longitudinal sides of the middle portion is Z-folded to cover a part of the width of the middle portion thereby to form the first overhang. The other side portion is then folded inward along the longitudinal direction to cover the part of the middle portion that remains uncovered with the first-mentioned side portion and to overlay the Z-folded portion of the first-mentioned side portion thereby to form the second overhang and the basal wall.Type: GrantFiled: October 3, 2003Date of Patent: October 14, 2008Assignee: Kao CorporationInventor: Yoshihisa Komatsu
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Patent number: 7425242Abstract: An absorbent prefastened product in the form of a disposable pants diaper is provided with a side closure arrangement on each side. The side closure includes front and rear side flaps having elastic portions where an inner surface of a rear side flap is overlapped and welded to an outer surface of a front side flap. Each side flap is also provided with one part of a releasable fastening system located such that the weld is located on at least one of the elastic portions and such that it lies inward of the releasable fastening system in the prefastened state. A method of forming the absorbent product is also provided, in which an overlapped attachment is formed by joining front and rear side flap members together and attaching the side flap members to an absorbent chassis member.Type: GrantFiled: August 5, 2005Date of Patent: September 16, 2008Assignee: SCA Hygiene Products ABInventors: Ken Olsson, Marie Johansson, Helena Corneliusson
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Three-piece disposable undergarment with folded crotch member and method for the manufacture thereof
Patent number: 7419562Abstract: A method of manufacturing a disposable undergarment includes moving a web of body panel material in a longitudinal machine direction, cutting the web of body panel material along the longitudinal machine direction and thereby forming a rear body panel web and a front body panel web, each having a respective inner edge including peaks and valleys. Each of the front and rear body panel webs has a minimum rise forming at least in part leg opening portions of the front and rear body panel webs. The method further includes separating the front and rear body panel webs in a lateral cross direction, and bridging the gap between the crotch portions of the front and rear body panel webs with a crotch member, but with the crotch member not covering the valleys defining the minimum rises of each of the front and rear body panel webs. A disposable undergarment is also provided.Type: GrantFiled: January 11, 2006Date of Patent: September 2, 2008Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Paul T. Van Gompel, Russell E. Thorson -
Patent number: 7416626Abstract: A trim part for use with a vehicle includes a substrate and a trim cover overlaying the substrate. The trim cover has first and second portions that are folded together to form a flexible edge seal that is engageable with the vehicle. A method of making such a trim part is also disclosed.Type: GrantFiled: August 18, 2005Date of Patent: August 26, 2008Assignee: International Automotive Components Group North America, Inc.Inventors: David J. Dooley, Robert J. Adams, Glenn A. Cowelchuk
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Publication number: 20080182065Abstract: A system and method for making and using composite material components is disclosed. Composite material components are preferably constructed in patterns where every part needed for a given filler is included in a single series pattern. Using these series patterns, the material can be cut, folded and the parts created in a manner such that the individual parts forming a single filler are releasably attached to one another, thus resulting in effective and efficient organization of these parts. The filler panels can then be arranged into a folding stack of offset edges. Two shapes are preferably used with subtle differences between each at the fold area. Different patterns can be used to have the first two panels in the series positioned at 0 degrees, followed by two panels positioned at 45 degrees, and then alternating the angle positions throughout the pattern. The pattern preferably incorporates triangular portions or tabs between each set of panels in the series to help in establishing a fold line.Type: ApplicationFiled: January 31, 2007Publication date: July 31, 2008Applicant: Vought Aircraft Industries, Inc.Inventor: Charles E. Arnold
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Patent number: 7390373Abstract: Method for producing disposable diaper-pants having openable and resealable side panels. Absorption bodies are applied on a continuous web of inner or outer coversheet material so that front portions and rear portions of adjacent diaper-pants blanks in a web are directed toward each other. A continuous web of outer or inner coversheet material is applied to and secured to the web with absorption bodies. Separate side panels connected to each other by a detachable and resealable connection are secured to side portions of the adjacent front portions or rear portions of the diaper pants. Each diaper-pants blank with side panels is cut from the web and folded about a transverse axis in the crotch with the front and rear edges lying against each other. The side panels of each blank are folded toward and secured to side portions of the rear or front portion which have no side panel.Type: GrantFiled: December 27, 2005Date of Patent: June 24, 2008Assignee: SCA Hygiene Products ABInventors: Birgitta Karlsson, Johan Skogsberg, Lennart Erwast, Urban Widlund, Ingemark Fernfors
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Patent number: 7361241Abstract: In order to produce a nonwoven fabric having elastomeric properties spun filaments (1), consisting preferably (but not essentially) of cellulose material such as cellulose acetate or solvent spun rayon, not in yarn formats, are corrugated or crimped in an overfeed process, as in stuffer box (6), into stabilized three dimensional batts. A proportion of filaments (3) of a thermal memory material, such as modified polyester, in a stretched format are included. The resulting batt is then subjected to controlled hydroentangling and a controlled heat treatment to yield three dimensional nonwoven fabrics with elastomeric properties due to contraction of the stretched filaments. Elastomeric memory material activated to shrink by ultrasonic treatment may be used in place of thermal memory material. The elastomeric properties can be adjusted to suit end-use requirements and applications are envisaged in the medical and hygiene areas.Type: GrantFiled: February 5, 2004Date of Patent: April 22, 2008Assignees: Fleissner GmbHInventors: Georg Martin Barth, Edmund Hugh Carus
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Patent number: 7354496Abstract: A double-walled liner and an apparatus and method for manufacturing said liner, wherein the outer liner of the double-walled liner is seamed longitudinally and transversely, and wherein the apparatus includes: a frame; a supply section for providing webs of inner and outer liner material; a folding section for folding the webs and including a V-form frame structure comprising mutually converging arms which converge towards an apex.Type: GrantFiled: July 7, 2004Date of Patent: April 8, 2008Assignee: Layfield Group LimitedInventors: Thomas Rose, Harvey Daviduk
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Patent number: 7332052Abstract: An energy efficient method and apparatus for manufacturing a biodegradable, compostable, liquid-impermeable lined paper bag for containing wet (i.e. food) wastes by which all adhesives used in the process are cold glues applied without using heat and are applied through an extrusion and/or metering application means. Cellulose film is advantageously used for the paper liner and a dot matrix configuration of adhesive is applied between the cellulose and paper layers to laminate them together. The matrix-defined size of spacings between the points of application of adhesive on the cellulose film is such that both loss of the permeability of the cellulose film to water vapour and oxygen and creation of stress points on the cellulose film are minimized.Type: GrantFiled: November 19, 2004Date of Patent: February 19, 2008Assignee: Bag to Earth, Inc.Inventor: George P. Colgan
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Patent number: 7303641Abstract: An apparatus for manufacturing cellular laminate structural panels includes one or more supply stations of a flexible strip material including folding rollers for sequentially folding the strip material into cellular structures and feeding the cellular structures into a conveyor where the cellular structures are held in compression. The apparatus further includes a laminating station where the folded cellular structures are laminated to an upper and/or lower sheet material to which lines of a bonding medium have been applied prior to engagement with the cellular structures. The folded cellular structures are heated before engaging the sheet material so as to enhance the bonding of the sheet material to the cellular structures and subsequent to bonding, the laminate is passed through a cooling station to set the bonding medium.Type: GrantFiled: December 3, 2002Date of Patent: December 4, 2007Assignee: Hunter Douglas Inc.Inventors: Paul G. Swiszcz, Ko Kuperus, Tim Jeske, Eugene Ballard, Stephen Cook
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Patent number: 7288162Abstract: A process for making a garment that can include an absorbent assembly is disclosed. The process includes transporting a garment shell web in a machine direction. Portions of the web may be removed to provide an opening, and an absorbent assembly may be disposed on the garment shell web proximate the opening while the garment shell web is in an open configuration. A portion of the garment shell web may be directed in the cross machine direction to define a folded portion, and a portion of the absorbent assembly may be attached to the folded portion.Type: GrantFiled: September 29, 2004Date of Patent: October 30, 2007Assignee: Kimberly-Clark Worldwide, Inc.Inventor: Kyle S. Allen
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Patent number: 7285178Abstract: In a method and apparatus for making an absorbent structure, an absorbent core and a wrapsheet are arranged in an unwrapped configuration with a first face of the absorbent core facing a first face of the wrapsheet, and with the absorbent core disposed laterally between laterally opposite side margins of the wrapsheet such that the side margins of the wrapsheet extend laterally outward beyond the side edges of the absorbent core. Gas is directed to flow over the first and second faces of the wrapsheet at the lateral side margins thereof in a direction which moves the lateral side margins of the wrapsheet from the unwrapped configuration around the side edges of the absorbent core and over at least a portion of the second face of the absorbent core to define a wrapped configuration of the wrapsheet.Type: GrantFiled: September 30, 2004Date of Patent: October 23, 2007Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Gerald Frank Mischler, James Lawrence Kappell, Joe Michael Kugler, Mark Scott Lancaster, James George Van Himbergen, Michael Barth Venturino
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Patent number: 7252732Abstract: A process and apparatus are provided for applying double-layered rigidity strips to a sealable foil web which is transported in sequences. V-shaped loops are formed at predetermined foil sections set at a distance from one another in the web transport direction. The sides of the loops are subsequently sealed together in such a way that the thus formed rigidity strips, extending transversely to the direction of transport, project collar-like from the foil web. Each foil section at which a loop is formed, a controlled auxiliary loop is arranged which serves for adaptation to changes in format regarding the distances between the foil sections. A drum, having a relatively large diameter serves as a transport roller, which drum has devices arranged around its circumference for the purpose of forming a plurality of loops and auxiliary loops.Type: GrantFiled: March 25, 2004Date of Patent: August 7, 2007Assignee: Ruediger Haaga GmbHInventor: Oskar Karolyi
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Patent number: 7229515Abstract: A method of producing refastenable side seams in an absorbent garment results in an absorbent garment that is adapted to easy application and removal. The refastenable side seams can be produced in either a cross direction, wherein the width of the product is the machine direction, or a machine direction wherein the length of the product is the machine direction. Each of the refastenable side seams includes a lap side seam, which puts the seams under shear strain, as opposed to peel forces. The resulting garment can be opened and closed on either a left side or a right side of the garment.Type: GrantFiled: July 23, 2002Date of Patent: June 12, 2007Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Jack L. Couillard, Christopher Peter Olson, Joseph D. Coenen, Robert Lee Popp, Shawn A. Quereshi, David Arthur Kuen
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Patent number: 7220335Abstract: A method of manufacturing an undergarment includes moving a web of body panel material in a longitudinal machine direction and cutting the web of body panel material along the longitudinal machine direction to thereby form a rear body panel web and a front body panel web each having a maximum rise and a minimum rise respectively. The maximum rise of each of the rear and front body panel webs is greater than the minimum rise of a corresponding one of the rear and front body panel webs. The method further includes shifting at least one of the rear and front body panel webs in the longitudinal machine direction and thereby aligning the maximum rises of the rear and front body panel webs. The method further includes aligning a s crotch member with the maximum rises of the rear and front body panel webs and connecting the crotch member to the front and rear body panels. The crotch member includes at least one stretchable component including an elastic material. A disposable undergarment is also provided.Type: GrantFiled: June 2, 2003Date of Patent: May 22, 2007Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Paul T. Van Gompel, Russell E. Thorson
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Patent number: 7214285Abstract: The present invention relates to a method of applying a fastener portion 10 to an absorbent article 1, said method comprising in a first alternative (A) the steps of: (i) providing a top sheet 2, (ii) placing one or more fastener portions 10 onto an inner surface 2a of the top sheet 2 so that a fastener user's end 12 is essentially supported by the top sheet 2 and a fastener manufacture's end 11 is essentially adjacent to one of the lateral edges 2c,2d of the top sheet 2 whereby the fastening means 15 is facing towards the inner surface 2a of the top sheet 2, (iii) folding around the manufacturer's end 11 so that it is essentially opposite to the user's end 12, and (iv) applying an absorbent core 4 and a back sheet 3 onto the top sheet 2, whereby the sequence of steps (iii) and (iv) may be exchanged, or in a second alternative (B) (i) providing a back sheet 3, (ii) placing one or more fastener portions 10 onto the outer surface 3b of the back sheet 3 so that a fastener user's end 12 is essentially supported bType: GrantFiled: August 20, 2002Date of Patent: May 8, 2007Assignee: 3M Innovative Properties CompanyInventors: Werner T. Guenther, Johann F. Petersen, Konstantinos Kourtidis, Peter Selen
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Patent number: 7192500Abstract: A distinctive process for making a garment including an absorbent assembly is disclosed. The process includes transporting a first web and a second web and joining the first web and the second web to provide a crotch seam. Portions of the webs may also be removed to provide an opening, and an absorbent assembly may be disposed on the first web proximate the opening. Portions of one or both of the webs may also be directed in the cross machine direction and the edges of the webs attached together to form a waist opening and a pair of leg openings.Type: GrantFiled: April 30, 2004Date of Patent: March 20, 2007Assignee: Kimberly-Clark Worldwide, Inc.Inventor: Kyle S. Allen
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Patent number: 7169247Abstract: A substrate of label stock or the like has pressure sensitive adhesive on one side, covered by release material. The release material is folded back or removed along one edge of the substrate, exposing the pressure sensitive adhesive along that edge. A transparent laminate is secured to the substrate by the exposed pressure sensitive adhesive. A photograph of other document can be secured inside the device by lifting the unadhered portion of the laminate, placing the photograph between the laminate and the substrate, removing the release layer to expose the remainder of the pressure sensitive adhesive layer, and pressing the photograph and laminate against the lower substrate. The photograph is preferably smaller than the laminate product, so that the laminate is secured to the substrate around all edges of the photograph.Type: GrantFiled: June 9, 2003Date of Patent: January 30, 2007Inventor: Kenneth Ian Greenhill
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Patent number: 7160408Abstract: A process includes feeding first and second webs and waist elastic members in a machine direction; joining the elastic members to the first and second webs and joining the webs to each other; joining to the first web; coating the first and second adhesive zones with adhesives; joining the second web folded inward in a cross direction to the first web and the panel in vicinities of transversely opposite side edges; successively cutting away transversely middle zones of the composite web along first cutting lines and folding the composite web together with the panel inward in the cross direction; and bonding respective halves of the composite web thus folded to each other in vicinities of second cutting lines and cutting the composite web together with the elastic members along the second cutting lines to make a plurality of the diapers.Type: GrantFiled: December 3, 2003Date of Patent: January 9, 2007Assignee: Uni-Charm CorporationInventor: Toshifumi Otsubo
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Patent number: 7141132Abstract: An elastically stretchable disposable wearing article has a front waist region, a rear waist region and a crotch region. This wearing article is formed with a first elastic zone, a second elastic zone and third elastic zones respectively exhibiting stretch stress adjusted to be decreased in this order. An elastically stretchable web is continuously fed in a machine direction, formed with pairs of slits in desired patterns so that two slits constituting each of the pairs may be symmetrically laid about a transversely middle zone of the web and then folded in a cross direction orthogonal to the machine direction so that the web may be alternately overlapped on itself about the transversely middle zone to form the wearing article.Type: GrantFiled: December 12, 2003Date of Patent: November 28, 2006Assignee: Uni-Charm CorporationInventors: Taiji Shimakawa, Yoshitaka Mishima, Tomoko Sugito, Kaiyo Nakajima
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Patent number: 7138025Abstract: A method for manufacturing a bag for use in vacuum packaging comprises forming a first panel including a tray for retaining contents within the bag and a second panel. Optionally, the tray can include a plurality of ridges or protuberances for suspending contents such that liquid can collect in the tray. Each panel comprises a gas-impermeable base layer and a heat-sealable inner layer molded from melt-extruded resin. The first panel is overlapped with the second panel, and three of four edges of the panels are heated such that the inner layers bond at the heated edges. This description is not intended to be a complete description of, or limit the scope of, the invention. Other features, aspects, and objects of the invention can be obtained from a review of the specification, the figures, and the claims.Type: GrantFiled: March 4, 2004Date of Patent: November 21, 2006Assignee: Tilia International, Inc.Inventors: Hongyu Wu, Charles Wade Albritton, David Brakes
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Patent number: 7132031Abstract: In a process for making disposable diapers, a first web is continuously fed in its longitudinal direction. Tape fastener members extending in the longitudinal direction are fed to the first web so as to straddle respective lines corresponding to the side edges of the respective backsheets. Each of the tape fastener members has its longitudinally opposite end portions folded in a Z-shape or an inverted Z-shape. Top sections of these Z-shape and inverted Z-shape are coated on their undersides with a first self adhesive and bottom sections of these Z-shape and inverted Z-shape are coated on their undersides with a second self-adhesive. The tape fastener member is bonded to the first web by means of the second self-adhesive. The first web and the tape fastener members are simultaneously cut along the lines.Type: GrantFiled: January 6, 2004Date of Patent: November 7, 2006Assignee: Uni-Charm Co., Ltd.Inventors: Masaya Ohiro, Akihisa Shiomi, Kyoko Ito, Kyota Saito, Akihide Ninomiya
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Patent number: 7087130Abstract: A method for manufacturing a bag for use in vacuum packaging comprises forming a first panel having a receiving feature and a second panel having an insertion feature, such that the insertion feature can be removably connected with the receiving feature, thereby forming a zipper. Each panel comprises a gas-impermeable base layer and a heat-sealable inner layer molded from melt-extruded resin. The first panel is overlapped with the second panel, and three of four edges of the panels are heated such that the inner layers bond at the heated edges and the unbonded edge can be opened or closed via the zipper. Optionally, the bag can include a valve structure for evacuating the bag. This description is not intended to be a complete description of, or limit the scope of, the invention. Other features, aspects, and objects of the invention can be obtained from a review of the specification, the figures, and the claims.Type: GrantFiled: March 4, 2004Date of Patent: August 8, 2006Assignee: Tilia International, Inc.Inventors: Hongyu Wu, Charles Wade Albritton, David Brakes
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Patent number: 7077925Abstract: Method of fitting products with stretchable sleeves. A stretchable sheath is placed on a reel by forming a tubular sheath made from a stretchable plastic material of the dimension required to fit the product, flattening the sheath whilst forming a gusset in each side of the contour to reduce the width of the flattened sheath, and winding the sheath onto a reel. The stretchable sleeves are placed on the products by unreeling the sheath with its gussets, aligning the sheath with the production line, feeding the flat sheath into the cutter in order to cut a sleeve, and picking up the cut sleeve in order to place it on the product.Type: GrantFiled: December 23, 2003Date of Patent: July 18, 2006Assignee: Protection Decoration Conditionnement EuropeInventors: Jean-Claude René Vandevoorde, Philippe Jacques Thebault
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Patent number: 7077924Abstract: A method for producing tapes in pairs for the manufacture of closing tapes for baby diapers. The tapes are formed mirror-symmetrically and secured on the baby diapers in pairs. The method comprises the following steps: a web of material is separated in four strips, whereby two strips are processed as plane support tapes. The two other strips are guided via reversing stations over the support tapes and folded to form release tapes that each comprise a short leg and a long leg. Closing tapes that comprise male or female closing elements for a mechanical self-closure, are laminated to the support tapes in the direction of transport of these support tapes. The release tapes are applied to the support tapes in the direction of transport, whereby the short leg is glued to the support tape, and the long leg at least partly covers the closing tape that has been applied to the support tape. There is also a device for producing the tapes using the method described above.Type: GrantFiled: December 1, 2003Date of Patent: July 18, 2006Assignee: Nordenia USA inc.Inventor: Michael E. Winkler
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Patent number: 7074290Abstract: A recyclable cushioning material for packaging obtained by forming a cushioning material for packaging used to protect articles supplied for physical distribution from being impacted with one sheet of corrugated fiberboard and a method and device for manufacturing the cushioning material, wherein a plurality of cutting lines (11 to 21) are formed in one sheet of corrugated fiberboard (10) in parallel with each other in the direction perpendicular to a direction in which the pleats of the corrugated fiberboard extend and a plurality of connection parts (25) are formed intermittently on each of these cutting lines so that a plurality of unit corrugated fiberboard (41 to 52) can be folded up alternately each other, openings (30 to 33) including the cutting lines are formed in the plurality of unit fiberboard (46 to 52) located on the inner side, and zig-zag foldings at the cutting lines (11 to 21) in which hump-folds and trough-folds are formed alternately each other are performed simultaneously by a zig-zag folType: GrantFiled: May 21, 2003Date of Patent: July 11, 2006Assignee: Altech Co., LTDInventors: Yoshihito Miyazaki, Toshiyuki Hashiuchi
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Patent number: 7070668Abstract: The present invention provides a method and apparatus for producing individual folded labels from a ribbon of labels designed to satisfy the aforementioned needs. The label is formed by first providing a ribbon of labels with at least one folded over portion and then subjecting the folded ribbon to heat and pressure to set the fold. The folded pressed ribbon is then subdividing into individual labels. In an alternative embodiment, the folded and pressed ribbon can be rerolled and shipped to an end user for use in an auto-sewing device. The present invention further includes an apparatus for carrying out this method and a finished label.Type: GrantFiled: April 2, 2004Date of Patent: July 4, 2006Assignee: Pittsfield Weaving Co., Inc.Inventors: Frederick Bleckmann, Gilbert Bleckmann
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Patent number: 6979380Abstract: A method of manufacturing a disposable undergarment includes moving a web of body panel material in a longitudinal machine direction and cutting the web of body panel material along the longitudinal machine direction to thereby form a rear body panel web and a front body panel web each having a maximum rise and a minimum rise respectively. The maximum rise of each of the rear and front body panel webs is greater than the minimum rise of a corresponding one of the rear and front body panel webs. The method further includes shifting at least one of the rear and front body panel webs in the longitudinal machine direction and thereby aligning the maximum rises of the rear and front body panel webs. The method further includes separating the rear and front body panels in a lateral cross direction, such that the maximum rises of each of the rear and front body panel webs are spaced apart in the lateral cross direction and form a gap therebetween in a non-overlapping relationship.Type: GrantFiled: October 1, 2002Date of Patent: December 27, 2005Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Russell E. Thorson, Paul T. Van Gompel, Jennifer L. Marvin
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Patent number: 6936129Abstract: A method is provided for continuous mass production of winged absorbent articles, including T-shaped absorbent articles, by attachment of wing portions to the chassis of the absorbent article which comprises a topsheet, a backsheet and a core sandwiched between the topsheet and the backsheet. The method comprises feeding at least one web of wing-making material, which may be at least partly elasticated, simultaneously attaching landing zones in spaced apart relationship on a surface of the web, attaching tape tabs on the edge of the web, folding the web longitudinally in a generally Z-fold configuration, feeding the chassis of the absorbent article in the general direction of the web, severing individual folded wing portions from said web and attaching the winged portions to the chassis at predetermined spaced intervals.Type: GrantFiled: June 26, 2001Date of Patent: August 30, 2005Assignee: First Quality Products, Inc.Inventors: Hamzeh Karami, Donald Roy Dodelin
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Patent number: 6929710Abstract: Paper webs are wound up or supplied to units of a rotary printing press, such as a longitudinal fold former. Flexible endless or open ended traction devices are used. Paper webs are secured to the traction devices in a positive manner. The paper webs or their starting ends can be secured together only for purposes of being fed through the longitudinal fold former.Type: GrantFiled: March 18, 2000Date of Patent: August 16, 2005Assignee: Koenig & Bauer AktiengesellschaftInventors: Wolfgang Günter Ruckmann, Horst Bernhard Michalik
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Patent number: 6923926Abstract: An apparatus and method for forming tow-based absorbent structures having a single casing sheet are disclosed. The apparatus has a tow supply mechanism for providing tow material, a particulate matter supply mechanism for providing particulate matter, and a casing sheet supply mechanism for providing casing sheet material. The apparatus also has a vacuum draw roll having a foraminous center surface that has a width defined by a first edge and a second edge and is rotatable about a first axis. The vacuum draw roll is positioned to receive the tow material, the particulate matter and the casing sheet material to form a open core composite supply. The apparatus also has one or more angled surfaces positioned to create one or more obtuse angles in the open core composite supply, and one or more folders to further fold the one or more obtuse angles in the open core composite supply to form a folded core composite supply.Type: GrantFiled: March 24, 2003Date of Patent: August 2, 2005Assignee: Paragon Trade Brands, Inc.Inventors: John Walter, John Litvay, Walter Egyed
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Patent number: 6916523Abstract: Wood strand molded parts (14) having three-dimensionally curved of bent channels (15) in a curved or bent part (15), curved or bent to form an inside angle of about 150° or less, and a method for making such parts.Type: GrantFiled: November 29, 2000Date of Patent: July 12, 2005Assignee: GFP Strandwood Corp.Inventor: Bruce A. Haataja
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Patent number: 6913664Abstract: An apparatus for producing a disposable worn article (P), comprises: a folding section (40) comprising a contact member (1) that contacts a web (W) for folding the web (W) in two so that opposite side edges (W1, W2) of the web (W) are in a predetermined positional relationship with respect to each other; a correcting section (1, 2) for correcting the positional relationship between the web (W) being carried to the folding section (40) and the contact member (1); a detecting section (41, 42) for detecting a reference portion of the web (W) to be used as a reference in the folding operation so as to output positional information regarding a position of the detected reference portion; and a controller (3) for controlling the correction of the positional relationship by the correcting section (1, 2) based on the positional information.Type: GrantFiled: May 16, 2002Date of Patent: July 5, 2005Assignee: Zuiko CorporationInventors: Toyoshi Umebayashi, Satoshi Tanaka
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Patent number: 6881290Abstract: The printed web of paper, from which label booklets are formed, is provided in a punching unit with punch cuts, which form at least one row of punched areas and non-punched areas, wherein the punched areas remain joined to the non-punched areas respectively along a line running in the transverse direction of the web of paper. In the folding unit each punched area is deflected out of the plane of the web of paper by a blast of compressed air, is folded over contrary to the running direction by means of a pressure roller and pressed onto the associated non-punched area. In the laminating unit a transparent web of plastic provided with a self-adhesive coating on its underside is laminated over the folded web of paper and pressed so that a multilayered web is formed, which on its underside lies on a support web, which is provided with an anti-adhesive coating on its side facing the web of paper.Type: GrantFiled: July 16, 2002Date of Patent: April 19, 2005Assignee: Schreiner GmbH Co. KBInventors: Robert Unglert, Peter Seidl, Gunter Krebs
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Patent number: 6878224Abstract: Process for producing (cigarette) packs from blanks which are drawn off from a continuous material web wound as a reel, regions of glue arranged on both sides of the material web serving for connecting folding tabs. The regions of glue are positioned in different lines of the material web such that, in the would state, regions of glue on one side of the material web do not overlap with regions of glue on the other side.Type: GrantFiled: August 17, 2000Date of Patent: April 12, 2005Assignee: Focke & Co.Inventors: Heinz Focke, Henry Buse
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Patent number: 6878223Abstract: A prefastened absorbent garment is manufactured with its longitudinal axis in the machine direction. A web of garment chassis material extending in the machine direction is overlaid with a side panel web laying substantially within the garment chassis borders. The side panel web is attached to the chassis web and has fasteners thereon. The side panel web can be split in two and folded to place its fasteners in proximity to complementary fasteners disposed at the opposing end of the garment on the chassis web when the chassis web is folded.Type: GrantFiled: March 23, 2001Date of Patent: April 12, 2005Assignee: Kimberly-Clark Worldwide, Inc.Inventors: David Arthur Kuen, Robert Lee Popp, Joseph D. Coenen, Shawn A. Quereshi, Jack L. Couillard, Christopher Peter Olson
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Patent number: 6869494Abstract: The present invention provides a method of achieving low tension, highly conformable elasticized areas in a nonwoven web construction such as may be suitable for the waistbands or leg openings of disposable absorbent pant garments, cuffs on sleeves of medical garments, or the like. A web, or webs, of nonwoven material which make up the substrate for the elasticized area are provided to be very light weight and flexible and provide the minimal amount of substrate to which an elastomeric liquid barrier material is affixed. The absorbent, or liquid retention, section of an absorbent garment article made according to the present invention will have its own barrier layer facing the backsheet, in order that the backsheet may be composed of a light and conformable material.Type: GrantFiled: December 19, 2001Date of Patent: March 22, 2005Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Thomas Harold Roessler, Michael Tod Morman