Abstract: A component for a downhole tool includes a rotor and a hardfacing precursor. The hardfacing precursor includes a polymeric material, hard particles, and a metal. A hydraulic drilling motor includes a stator, a rotor, and a sintered hardfacing material on an outer surface of the rotor or an inner surface of the stator. Methods of applying hardfacing to surfaces include forming a paste of hard particles, metal matrix particles, a polymeric material, and a solvent. The solvent is removed from the paste to form a sheet, which is applied to a surface and heated. A component for a downhole tool includes a first hardfacing material, a second hardfacing material over the first hardfacing material and defining a plurality of pores, and a metal disposed within at least some of the pores. The metal has a melting point lower than a melting point of the second hardfacing material.

Abstract: An apparatus for repairing a junction between a main sewer pipe and a lateral sewer pipe comprises a tubular portion having opposite first and second ends. A collar extends outwardly from one of the first and second ends of the tubular portion. The tubular portion and the collar are formed of a curable, waterproof putty, such as an epoxy or silicate putty. The putty may also be a resin, such as a thermoset or other curable resin. The apparatus is positioned at the pipe juncture to prevent the migration of water through a damaged section of the pipe.

Abstract: The present invention relates to a consolidated composite pre-form for reinforcing a composite structure, said pre-form comprising fibers and a binding agent, said pre-form having a sheet-like structure with an upper major surface and a lower major surface, and said pre-form being provided with recesses on at least a portion of at least one of said major surfaces.

Abstract: A sealing unit for sealing a gap between a pair of surfaces includes a nozzle for injecting sealant into the gap, rollers, an endless track round the rollers, and a curing device. The sealing unit is moved along the length of the gap. A sealant is injected into the gap from the nozzle and the track is rotated around the rollers as they are moved along the length of the gap. The track is pressed onto first and second surfaces so the sealant in the gap is constrained by the track to lie substantially flush with the first and second surfaces. The sealing unit is moved along the length of the gap at a rate such that the sealant becomes sufficiently cured when it is in contact with the track so that the track can be peeled away from the sealant as the track rotates round the second roller.

Abstract: In a molding material installation method, an adhesive is separated into an upper side and a lower side from an application nozzle. The adhesive that has been separated on the lower side is applied to the surface of a multilayer glass panel. The adhesive that has been separated on the upper side is applied to a bottom surface of a glazing gasket molding material. The adhesive that has been separated on the upper side is placed on the adhesive that has been applied to the surface of the multilayer glass panel so that the glazing gasket molding material and the adhesive that has been separated on the upper side are applied to the adhesive that has been applied to the surface of the multilayer glass panel.

Abstract: A system and method of making an open-ended, reinforced, layered belt having a profile layer, a top layer material, and tensile cords fully encapsulated there between. The method includes engaging portion of the profile layer on a rotatable cylindrical mandrel with an engaging roller, disengaging with a take-off roller, and applying and fusing the cords to the profile layer at a desired cord spacing there between. The cord may be fused by melting the profile layer surface with a heated plow and/or with heated cord. The cord is then covered with the top layer material in a lamination step involving heating to melt at least a portion of the top layer and pressing it to fuse it to the reinforced profile layer. Lamination may be done downstream or directly on the mandrel.

Abstract: A process that is faster than conventional processes for manufacturing a film tube from a polymer and/or metal film material includes moving the film tube in relation to the joining tools during the joining process. Before the joining process of the film tube, the metal film material exists in the form of at least one film web. The edges of this film web are joined to one another in a joining process forming at least one longitudinal joint seam. During the joining process the film tube is moved in relation to the joining tools.

Abstract: Certain example embodiments of this invention relate to edge sealing techniques for vacuum insulating glass (VIG) units. More particularly, certain example embodiments relate to techniques for providing localized heating to edge seals of units, and/or unitized ovens for accomplishing the same. In certain example embodiments, a unit is pre-heated to one or more intermediate temperatures, localized heating (e.g., from one or more substantially linear focused IR heat sources) is provided proximate to the peripheral edges of the unit so as to melt frits placed thereon, and cooled. In certain non-limiting implementations, the pre-heating and/or cooling may be provided in one or more steps. An oven for accomplishing the same may include multiple zones for performing the above-noted steps, each zone optionally including one or more chambers.

Abstract: A method for making a laminate includes: extruding a core layer, and advancing the same along a processing line; advancing upper and lower metal layers, and bending the upper metal layer to form a raised bent structure; laminating the upper and lower metal layers with the core layer by passing through a nip of a pair of laminating rollers, one of which has an embossing groove that is shaped to complement the raised bent structure and that permits the raised bent structure to pass therethrough; and embossing the core layer to protrude into the raised bent structure while the core layer and the upper and lower metal layers are passed through the nip. The upper metal layer is inclined with a tangent line that passes through the nip by an angle of less than 15 degrees when at a position immediately upstream of the nip.

Abstract: The present invention relates to a process for transferring at least one coating onto at least one geometrically defined surface of a lens substrate to produced a lens substrate coated with at least one functional coating adhering to at least one geometrically defined surface through a layer of transparent adhesive composition.

Abstract: A method and apparatus for making a preassembly of built in sealant useful in tire manufacturing. The method of making the preassembled sealant includes extruding a center strip and at least two axially outer strips of a sealant onto a first conveyor belt; wherein the center strip and the axially outer strips are in a side by side adjacent relationship. Conveying the center strip onto a second conveyor while the axially outer strips are conveyed on the first conveyor belt towards the end of the belt, wherein the center strip has two outer edges, wherein a divider strip is applied to each other edge in a continuous manner, wherein the center strip is then conveyed onto the axially outer strips and then stitched together forming a preassembled component.

Abstract: Processes for applying a coated or uncoated film onto at least one geometrically defined surface of a lens substrate which comprises: providing a liquid hot melt adhesive (HMA) composition; providing a film having two opposite main surfaces; providing a lens substrate having at least one geometrically defined surface; and applying the film to the lens substrate surface using the HMA.

Abstract: Described are methods of making a paint roller using an adhesive made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. Described are methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. Described are methods of making a paint roller using a composite cover material made from a compound of polypropylene and calcium carbonate having between 5% and 50% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process.

Abstract: A method for forming a large diameter and very long pipe comprises forming a plurality of pultruded segments via pultrusion and joining the segments along the lengthwise edges thereof.

Abstract: A multilayer backsheet (1) for a photovoltaic module according to the invention comprises a first outside layer (2), a second outside layer (3) and at least one inside layer (4, 5) which is arranged between these outside layers (2, 3). This at least one inside layer (4, 5) forms a water-vapor barrier and/or oxygen barrier. All these layers (2, 3, 4, 5) are composed of polymers. The multilayer backsheet (1) for a photovoltaic module according to the invention is characterized in that at least one of the two outside layers (2, 3) comprises a polyamide, and that the at least one inside layer (4, 5) consists of polymers which are no fluoropolymers and do not comprise any polyethylene. Inside layers (4, 5) made of partly aromatic polyesters are used only in combination with at least one outside adhesion promoter layer (6) made of block copolyesteramide.

Abstract: Process for the production of a blister sheet which comprises the following steps: a) extrusion of a bottom film, a central film, a top film starting from the corresponding granule; b) thermoforming of the central film; c) calibration and partial cooling of the bottom and top films; d) heating of at least one side of the bottom and top films and coupling of the two bottom and top films with the thermoformed film.

Abstract: Bags are formed from reclaimed plastic material. Each bag comprises two opposed sheet sections formed substantially entirely of a first plastic type, but also containing impurity particles of a different plastic type. The sheet sections comprise at least two distinct independent layers, with each layer in each sheet section being surface bonded to each adjacent layer in that sheet section. Although discontinuities in each layer resulting from the impurity particles create weak areas and in some cases apertures, the weakened portions of each layer are reinforced by portions of the other layer that are not weakened, since there is a minute likelihood that an impurity particle in one layer will be precisely co-located with an impurity particle in an adjacent layer. Thus, each layer reinforces the other layer to maintain structural integrity of the sheet section and of the bag. Methods for forming such bags are also described.

Abstract: The present invention is directed to a method for manufacturing a panel containing wood fibers. The wood material is cut into strands having a thickness and a width perpendicular to the grain direction and a length parallel with the grain direction, the length being significantly greater with respect to the other dimensions. An adhesive is applied to the strands, the glued strands are formed into an assembly, wherein the strands are substantially parallel in the longitudinal direction, and the strands remaining substantially parallel in the longitudinal direction are extruded by applying a thrusting force substantially perpendicular with respect to the longitudinal direction of the strands.

Abstract: The present invention relates to a process for transferring at least one coating onto at least one geometrically defined surface of a lens substrate to produced a lens substrate coated with at least one functional coating adhering to at least one geometrically defined surface through a layer of transparent adhesive composition.

Abstract: An automatic device for perimetric sealing of an insulating glazing unit composed of at least two glass panes and at least one spacer frame supported and movable in a slightly inclined position with respect to the vertical on a conveyor. A sealing head movable with relative motion with respect to the glazing unit has at least one sealing nozzle suitable to deliver a sealant flow. In order to maintain the correct mutual position of said at least one sealing nozzle with respect to the cavities of the glazing unit to be sealed and to allow the spacing of the nozzle therefrom, a sensor is provided transversely to the plane of the insulating glazing unit that detects the distance from the glass pane. An actuation mechanism is further provided for the relative motion between the sealing head and nozzle and the glazing unit.

Abstract: An irrigation hose (10) includes a continuous strip member (27). The continuous strip member (27) is formed by extruding a substrate (20) and allowing the substrate (20) to cool. Then a flow path (25) is extruded on the substrate (20). The continuous strip member (27) is then operatively connected to the inner wall 10a of the irrigation hose (10).

Abstract: A solar energy reflector (1) comprises a mirror (5) with no copper layer laminated to a supporting sheet (7) by means of a bonding material (6). The edges of the mirror (5) are provided, at least on a portion forming the major part of their height and closest to the metallic sheet, with an edge protection (8) made of a material comprising silicone, polyurethane and/or acrylic and the material forming the edge protection (8) is different from the bonding material (6).

Abstract: A method for repairing a pipeline by means of at least one shell that is adapted to the outer contour of the pipeline, wherein the at least one shell is attached to the outer wall of the pipeline using an intermediate layer between the interior of the shell and the outer wall of the pipeline. The intermediate layer is made of an adhesive that can be activated, which is used to substantially completely coat the interior of the at least one shell. The attachment of the shell is carried out by applying a force acting at least in the radial direction, and the activation of the adhesive. A shell that is coated in this manner is also disclosed.

Abstract: The invention concerns an installation for manufacturing a drip irrigation pipe (8) formed of a pipe (8) provided with drippers (4), including a dripper feed station (37), followed by an extrusion station (10), including an extrusion head (14) producing a tubular blank (22) and means for welding the drippers (4) to the inner wall of said blank (22), characterized in that the dripper welding means (4) include a support surface (50) and a counter-support surface (56) between which the drippers (4) are pressed against said tubular blank (22) so as to be welded thereto, said support (50) and counter-support (56) surfaces being arranged upstream of the calibrating means (24).

Abstract: The invention relates to methods for making panels of an expanded renewable material, essentially starch, characterised in that it comprises: extruding unit members or strings having a small section and a substantial length L; assembling by juxtaposing and gluing these strings thus obtained along their longitudinal axis in order to produce a layer having a width A; superimposing and assembling by gluing at least two of said string layers in order to produce a block having a height B and a length L, said block thus exhibiting a section with a side A and a side B having dimensions related to the number of assembled unit members; and cutting said block transversally relative to the longitudinal axis along a length l in order to obtain plates having a maximal section of A×B with a selected thickness l. The invention also relates to a related device.

Abstract: A flange design providing improved strength, fracture resistance, and the like using corrugations extending substantially radially from an arbor aperture toward a rim portion. A spool or reel may include a tubular member to receive a stranded material wrapped therearound. A first flange comprising a core portion and an outer portion may secure to one end of the first flange engaging the tubular member. A second flange may secure to the other end of the tubular member. The core portion of a flange may comprise an arbor wall defining the perimeter of an arbor aperture. The arbor wall may be directly contacted and supported by a plurality of corrugations extending radially therefrom. The outer portion of a flange may contact the core portion and extending radially away therefrom to an outer edge to restrain the stranded material in an axial direction.

Abstract: For the production of a double-sided pressure-sensitive adhesive tape, having a closed and open side, possessing a carrier film (e) provided on both sides with a pressure-sensitive adhesive layer (c,c?), the carrier film (e) being a filmlike carrier film not based on rubber, and there bring at least one release film located on the closed side, on the one pressure-sensitive adhesive layer (c), it is envisaged that, from the melt, two identical or different pressure-sensitive adhesives for the pressure-sensitive adhesive layers (c,c?), a film-forming polymer for the carrier film (e), and a film-forming polymer for the release film be formed, that these components be combined to form a composite, and that the pressure-sensitive adhesives be crosslinked by means of physical and/or radiation-chemical treatment.

Abstract: Disclosed herein is a flooring underlayment membrane, and associated methods of manufacturing and installing such a membrane, comprising upper and lower nonwoven fiber layers. In one embodiment, the flooring underlayment membrane constructed as disclosed herein may comprise a first nonwoven fiber material, and a second nonwoven fiber material and at least one layer of extrudable thermoplastic resin disposed between and bonding the first and second nonwoven fiber materials.

Abstract: The invention relates to a medical adhesive planar structure which is designed to be elastically extensible and has an extensibility of between 40% and 300%, comprising a textile substrate, wherein the substrate has a first side and a second side and comprises at least one warp thread group, wherein a first mechanical adhesive structure is applied to the first side of the substrate and is composed of a multiplicity of discrete first adhesive elements, and the first mechanical adhesive structure can be brought into adhesive connection with a second mechanical adhesive structure on the second side of the substrate opposite the first side.

Abstract: When a polarization plate is manufactured by laminating and laminating at least two types of retarder onto a polarizer by a laminating apparatus, the two films of at least the two types of the retarder including at least the polarizer are laminated such that the difference of the angle between the drawing directions of the two films is within the range of 40° to 80°. With this arrangement, a good handling property can be obtained, improvement of a yield ratio can be expected, the installation area of the laminating apparatus can be reduced due to reduction in size of the laminating apparatus.

Abstract: A method for creating a passive shim location in a gradient coil assembly of a magnetic resonance imaging system includes placing at least one tool in a volume between an inner gradient coil assembly and an outer gradient coil assembly. The tool includes an inner core and an outer sleeve. The inner core is removably housed in the outer sleeve. The volume is then filled with a bonding material. Once the bonding material has cured, the inner core is removed from the outer sleeve. The outer sleeve may also be removed from the volume.

Abstract: A method of forming a door panel is accomplished by providing a plurality of spaced rollers. A first plastic facer is drawn beneath the rollers wherein the first facer is in the form of a continuous sheet having an upwardly facing surface. A second plastic facer is drawn beneath the rollers, and is in the form of a continuous sheet and at least a portion of the second facer is spaced above the first spacer. A pair of rails are positioned on opposed sides of the first facer and drawn beneath the rollers. A foam material is deposited on the upwardly facing surface prior to drawing the first facer beneath the rollers. The foam material expands and hardens to adhere together the first facer, second facer and rails into a continuous length of assembled panel.

Abstract: A laminate of inorganic sheet and polyester resin having an overall thickness of 5 to 25 mils and having an elongation at break in both the cross direction and machine direction of at least 25%.

Abstract: A method of making a touch fastener includes coextruding, side-by-side, a plurality of lanes of polymeric material to form a sheet-form base. The sheet-sheet form base includes a lane of a first polymeric material disposed between two lanes of a second polymeric material, the second polymeric material is different from the first polymeric material. The method further includes molding a plurality of discrete fastener element stems extending outwardly from and integral with the sheet-form base in each of the two lanes of the second polymeric mateial and forming engageable heads on the stems.

Abstract: An activatable material and articles incorporating the same is disclosed. The activatable material includes at least three of an epoxy resin; a thermoplastic polyether; a blowing agent; a curing agent; and a filler. The activatable material is preferably used for sealing, baffling or reinforcing an article of manufacture such as an automotive vehicle.

Abstract: A welded item is shown having an extruded weld bead with a high tensile strength relative to the layers from which it is formed. A valve with an insert is shown. A ball with an internal plenum is shown.

Abstract: The present invention provides a method for treating a surface of a layered polymeric structure. The method includes the steps of: (1) providing a first sheet of material, (2) providing a second sheet of material, (3) positioning the first sheet or the second sheet to overlap at least a portion of the other sheet to define an interference zone, (4) directing a first polymeric material into the interference zone to adhere the first sheet to the second sheet to form the layered structure; and (5) texturing a surface of the first sheet or the second sheet to form a pattern on the surface.

Abstract: A method for making a vacuum packaging film includes flowing a plastic melt, from a multi-layer extruder, onto a rotating roller. The plastic melt is then cooled while simultaneously imparting a pattern, via a pattern imparting means, onto the plastic melt resulting in the vacuum packaging film.

Abstract: A laminate comprising at least one non-fibrous adhesive layer positioned between a plurality of substrates, the non-fibrous adhesive layer comprising a stereo reticulated, continuous, non-fibrous matrix formed from a polymeric material. A process for producing such a stereo reticulated non-fibrous adhesive matrix comprising: a) blending an adhesive polymer with a blowing agent, b) melting the adhesive polymer/blowing agent blend while passing the molten polymer/blowing agent blend through an extruder to a shaping die and thereby producing a non-fibrous extrudate, c) cooling, drawing and orienting the non-fibrous extrudate, and thereby producing a continuous, stereo reticulated non-fibrous adhesive matrix.

Abstract: The process for the manufacture of a pultruded product characterised by the employment of a phenolic resin that is in a solid state at room temperature and is mixed with an appropriate cross-linking agent, by raising the resin and cross-linking agent to a suitable temperature to maintain said phenolic resin in a liquid state, by impregnating a fibreglass with said liquefied phenolic resin, by forming said fibreglass impregnated with resin, as described above, to make the pre-defined product and by subjecting the product to heat treatment for a preset period to allow polymerisation of said resin.

Abstract: An apparatus for inserting and staking a pile weatherstrip to an extrusion in an inline process is disclosed. The insertion assembly includes a removable/replaceable pile channel. The staking assembly includes a linear translating staking pin moveably mounted relative to an extrusion path such that the pin travels with the extrusion from an upstream position to a downstream position during contact with the extrusion.

Abstract: Press roll (10) for a laminating machine for producing a packaging material which comprises a carcass layer (42) consisting of paper or carton, and which carcass layer exhibits crease lines, through holes, openings or slits (43), which carcass layer exhibits, on one of its sides, a barrier layer (23), a plastic lining (31) which is arranged outside the barrier layer, and film (25) of laminant thermoplast which is arranged between the carcass layer and the barrier layer, with the said press roll (10) exhibiting a circular-cylindrical jacket surface having a facing (40) consisting of an elastic material. According to the invention, the said facing (40) comprises sections (44, 44′) in the jacket surface, which sections exhibit local deformation ability in relation to the surrounding facing (40, 44). The invention also relates to a method for producing packaging material and to packaging material which has been produced using this method.

Abstract: A granular, ground filler of plant origin, such as kenaf fiber, is mixed into a synthetic resin to form a melted synthetic resin Ca, which is extruded from an output port 36 of a low-pressure extruder 30 as an intermediate resin layer C. A first coating material A and a second coating material B are superimposed on the two surfaces of the intermediate resin layer C. Thereafter, both coating materials A and B are pressed and adhered to the melted intermediate resin layer C by a roller press 50.

Abstract: A method of manufacturing articles utilizing a composite material having a high density of small particles such as microspheres in a matrix material is disclosed. In accordance with one aspect of the present invention, at least first and second layers of flanking material are disposed in a generally non-parallel relationship with respect to each other and then are pulled through a die. While the flanking material layers are being pulled through the die, a composite material is injected into a space defined between the at least first and second layers of flanking material. The composite material and the at least first and second layers of flanking material are heated as they pass through the die to cure the composite material and bond the at least two flanking material layers to the composite material, thereby forming a cured article.

Abstract: A method of manufacturing an ink-jety recording head in which an ink supply port forming substrate 21, a common ink chamber forming substrate 25, and a nozzle plate 27 are bonded together by inserting between them thermally fusible films 31 and 32 respectively, in which are formed through holes 45 and 45 at two or more positions, and by also filling the film through holes with an adhesive that is mixed with a gap material G for adjusting the thicknesses of the thermally fusible films when they are fused, so as to form a flow path unit 30; and then the flow path unit 30 and the actuator units 1 are bonded together by inserting between them a thermally fusible film 33, in which are through holes 64 at two or more positions, and by also filling the through holes with an adhesive that is mixed with a gap material G for adjusting the thickness of the thermally fusible film when it is fused.

Abstract: Laminates include a thermoplastic substrate layer, a clear coat layer, and a tie layer. The tie layer most preferably includes an adhesive-enhancing effective amount of a maleic anhydride grafted styrenic block copolymer which adhesively bonds the substrate and clear coat layers one to another. Advantageously, the tie layer includes a blend of the styrenic block copolymer and a diamine, especially 2-methylpentamethylenediamine. The laminate may be employed to manufacture a variety of shaped articles, most preferably automotive trim components.

Abstract: Laminates include a thermoplastic substrate layer, a clear coat layer, and a tie layer. The tie layer most preferably includes an adhesive-enhancing effective amount of a branched or linear styrenic block copolymer which adhesively bonds the substrate and clear coat layers one to another. Advantageously, the tie layer includes a blend of the styrenic block copolymer and a tackifier resin, preferably a terpene resin. The laminate may be employed to manufacture a variety of shaped articles, most preferably automotive trim components.

Abstract: The invention relates to a method for reproducing images or text on a metalized holographic film, comprising a coupling step, in which a bottom metalized holographic film is laminated to a second film, thereon an adhesive mass has been preliminarily deposited, a spreading step in which on the bottom film a copolymeric primer is spread, a printing step in which a suitably activated basic substance is printed, a staged spreading removal step, in which demineralized water and decanting are used in order to remove the crystallized material obtained by the basic substance, a forced air hot bed drying step, a reinforcement processing step, and a printing step in which the text or image is printed in polymeric material colors.

Abstract: A delivery system and method for interstitial radiation therapy comprising substantially axially stiff and longitudinally flexible elongated members made of material which is bioabsorbable in living tissue and a plurality of radioactive seeds dispersed in a predetermined array within the elongate member. The radioactive seeds can be dispersed within assembled half-shells made of the same material. The housing for the radiation seeds can also be manufactured from extruded material. A system for manufacturing the interstitial radiation therapy seed strands that automatically makes the seed strands at the patient's bedside. The delivery system and method further customize the member based on a prescription.

Abstract: Method of producing a shielding casing (4) in which there is provided a sealing and shielding profile section (9) which fills a gap between first and second adjoining casing portions (1, 2) and which comprising pasty material is applied under pressure from a coordinate-controlled applicator device (5) having an applicator needle or nozzle directly on to onto the first casing portion and then sets there elastically adhering thereto in self-supporting relationship, wherein the sealing and shielding profile section is produced by simultaneously applying at least one first material (8a) with material properties adapted for a good sealing action and a second material (8b) with material properties adapted to a good shielding action, from the applicator needle or nozzle (6) provided with at least a first and a second passage (6a, 6b), whereby the second material firmly adheres to the first material.