Abstract: A space filler for forming a fibrous preform may comprise an additively manufactured ceramic material. The additively manufactured ceramic material may define a plurality of pores. A shape of the additively manufactured ceramic material may complement a shape of a void formed by fibrous regions of the fibrous preform.

Abstract: A ceramic joined body includes a first aluminum oxide-based sintered body, a second aluminum oxide-based sintered body, an aluminum oxide-based joint layer located between the first aluminum oxide-based sintered body and the second aluminum oxide-based sintered body, and an aluminum oxide-based protrusion connected to the aluminum oxide-based joint layer, where the average diameter for closed pores of the aluminum oxide-based projection is 0.8 times or more and 1.5 times or less as large as the average diameter for closed pores for each of the first aluminum oxide-based sintered body and the second aluminum oxide-based sintered body.

Abstract: The present invention provides a method for making a high strength, small grain size ceramic having a transgranular fracture mode by rapid densification of a green body and subsequent cooling of the densified ceramic. The ceramic may include dislocations, defects, dopants, and/or secondary phases that are formed as a result of the process and resulting in stress fields capable of redirecting or arresting cracks within the material. This ceramic can maintain transparency from ultraviolet to mid-wave infrared.

Abstract: An airfoil vane multiplet includes airfoil tubes that each have airfoil tube fiber plies. A plurality of the airfoil tube fiber plies extend along the airfoil tube and turn to project outwardly from the airfoil tube. Connector fiber plies include airfoil holes through which the airfoil tubes extend. The connector fiber plies are interleaved with the plurality of airfoil tube fiber plies such that the airfoil tubes are secured together.

Abstract: An energy storage device includes a plurality of plates, each having a first and second surface, with at least one of the surfaces having a plurality of grooves formed therein. The device further includes inlet and outlet plenums for providing or receiving a heat transfer medium to or from the grooves. At least one of the first surface and the second surface having the plurality of grooves formed therein of a first plate is disposed in direct contact with the other one of the at least first surface and second surface of an adjacent second plate. Heat from the transfer medium is transferred to the plates in a charging mode of operation or transferred from the plates to the transfer medium in a discharging mode of operation when the heat transfer medium is passed along the grooves.

Abstract: A semiconductor structure and a method of forming the same are provided. A method of manufacturing the semiconductor structure includes: providing a substrate; depositing a first dielectric layer over the substrate; attaching a waveguide to the first dielectric layer; depositing a second dielectric layer to laterally surround the waveguide; and forming a first conductive member and a second conductive member over the second dielectric layer and the waveguide, wherein the first conductive member and the second conductive member are in contact with the waveguide. The waveguide is configured to transmit an electromagnetic signal between the first conductive member and the second conductive member.

Abstract: A piezoelectric element including an electrode and a piezoelectric layer provided on the electrode and having a perovskite structure including lead, zirconium, and titanium is provided. A radial distribution function obtained from an extended X-ray absorption fine structure of an L3 absorption edge of lead in an X-ray absorption spectrum of the piezoelectric layer at an interface with the electrode satisfies a formula (1) below A/B?1??(1) (in the formula (1), A represents an intensity of a peak attributable to oxygen atoms closest to lead atoms; and B represents an intensity of a peak attributable to oxygen atoms second closest to the lead atoms).

Abstract: The present invention provides a film-shaped firing composition with excellent printability, a method of producing a film-shaped firing material obtained by using the firing material composition, and a method of producing a film-shaped firing material with a support sheet. A paste-like firing material composition is provided, including sinterable metal particles (10), a binder component (20), and a solvent having a relative evaporation rate of 4.0 or less with respect to butyl acetate, in which a content of the solvent is in a range of 12% to 50% by mass with respect to a total mass of the firing material composition.

Abstract: A cordierite-based sintered body according to the present invention contains cordierite as a main component and silicon nitride or silicon carbide. The cordierite-based sintered body preferably has a thermal expansion coefficient less than 2.4 ppm/° C. at 40° C. to 400° C., an open porosity of 0.5% or less, and an average grain size of 1 ?m or less.

Abstract: An electronic component includes an element body including a plurality of side surfaces adjacent to each other, and an external electrode disposed on the plurality of side surfaces. The external electrode includes a conductive resin layer in which a plurality of gaps exists and a plating layer disposed on the conductive resin layer. A clearance communicating with the plurality of gaps exists between an end edge of the plating layer and the element body. The conductive resin layer includes a first portion located on one side surface of the plurality of side surfaces and a second portion located on another side surface of the plurality of side surfaces. An existence ratio of the gaps in the first portion is greater than an existence ratio of the gaps in the second portion.

Abstract: Methods for attachment and devices produced using such methods are disclosed. In certain examples, the method comprises disposing a capped nanomaterial on a substrate, disposing a die on the disposed capped nanomaterial, drying the disposed capped nanomaterial and the disposed die, and sintering the dried disposed die and the dried capped nanomaterial at a temperature of 300° C. or less to attach the die to the substrate. Devices produced using the methods are also described.

Abstract: A microfluidic apparatus has a microchannel that includes at least one vertically oriented segment with a top section having a relatively wide opening and a bottom section having a relatively narrow opening. The top section is larger in volume relative to the bottom sections, and the middle sections taper down in at least one dimension from the top section to the bottom section. One or tens or hundreds of vertically-oriented segments may be provided, and they are fluidly coupled to each other. Each segment acts as a pressure-volume-temperature (PVT) cell, and the microchannel apparatus may be used to determine a parameter of a fluid containing hydrocarbons such as the dew point of the fluid or the liquid drop-out as a function of pressure.

Abstract: The invention concerns a method for manufacturing at least one thin-walled structure (1,11,13,17,18), whereby this structure is built layer by layer by applying successive powder layers extending substantially horizontally and by moving an energy beam over each of these powder layers according to a predetermined pattern so as to make said powder melt and subsequently make it solidify or sinter, such that successive layers connected to each other of said thin-walled structure (1,11, 13,17,18) are formed which extend according to a horizontal cross section of this thin-walled structure (1, 11,13,17,18).

Abstract: A structure includes a first encapsulating layer, and a first coil in the first encapsulating layer. A top surface of the first encapsulating layer is coplanar with a top surface of the first coil, and a bottom surface of the first encapsulating layer is coplanar with a bottom surface of the first coil. A second encapsulating layer is over the first encapsulating layer. A conductive via is in the second encapsulating layer, and the first conductive via is electrically coupled to the first coil. A third encapsulating layer is over the second encapsulating layer. A second coil is in the third encapsulating layer. A top surface of the third encapsulating layer is coplanar with a top surface of the second coil, and a bottom surface of the third encapsulating layer is coplanar with a bottom surface of the second coil.

Abstract: A method of fabricating a ceramic turbine engine article includes building a wall of the article from preceramic layers, wherein the building includes arranging the preceramic layers around one or more sacrificial core elements, converting the preceramic layers to ceramic, and removing the one or more sacrificial core elements to leave one or more cavities in the wall.

Abstract: A method for producing an oriented sintered body according to the present invention includes the steps of: (a) preparing a multilayer body, the multilayer body including a layer including a fine raw-material powder and a layer including a plate-like raw-material powder which are alternately stacked each other, particles of the plate-like raw-material powder being arranged such that surfaces of the particles of the plate-like raw-material powder extend along a surface of the layer including a fine raw-material powder; and (b) sintering the multilayer body.

Abstract: A thermal bonding sheet includes a pre-sintering layer containing copper particles and polycarbonate.

Abstract: The present invention has an object to reduce a risk of performance degradation caused to an ion generating device that is being manufactured. An ion generating device (1) includes: a discharge electrode (21) for generating ions by electric discharge, the discharge electrode having (i) a mounting part (33a) for mounting the discharge electrode on the ion generating device and (ii) a brush part including a plurality of linear electrically conductive members, and the mounting part (33a) binding a base end part of the brush part so as to hold the base end part, the ion generating device further including: an insulating sealing member (41) with which to seal the base end part of the mounting part (33a); and a protective resin (29) with which to cover at least a brush base end surface (25t).

Abstract: Some variations provide a process for fabricating a ceramic structure, the process comprising: producing a plurality of preceramic polymer parts; chemically, physically, and/or thermally joining the preceramic polymer parts together, to generate a preceramic polymer structure; thermally treating the preceramic polymer structure, to generate a ceramic structure; and recovering the ceramic structure. The process may employ additive manufacturing, subtractive manufacturing, casting, or a combination thereof. A composite overwrap may be applied to the preceramic polymer structure prior to pyrolysis, and the composite overwrap also pyrolyzes to a ceramic composite and is a part of the final ceramic structure. The ceramic structure may be silicon oxycarbide, silicon carbide, silicon nitride, silicon oxynitride, silicon carbonitride, silicon boronitride, silicon boron carbonitride, or boron nitride, for example.

Abstract: The present invention provides a ceramic circuit board comprising: a ceramic substrate; and at least one of a recess and a through-hole formed in the ceramic substrate, wherein a conductive portion filled with a conductor is provided in the recess or the through-hole, the surface roughness Ra is 1.0 ?m or less, and the maximum height Rz is 100 ?m or less. It is preferable that the maximum height Rz is 10 ?m or less. Further, it is preferable that the surface roughness Ra is 0.5 ?m or less. According to the above-described configuration, it is possible to provide a ceramic circuit board having an excellent positionability of the conductive portion for mounting a semiconductor element.

Abstract: Polymeric interlayers for use in making multiple layer panels having a unique balance of properties are provided. Single and multiple layer interlayers according to various embodiments of the present invention can be used to form multiple layer panels that exhibit both enhanced rigidity and improved impact resistance, while still retaining desirable optical performance. Interlayers and multiple layer panels of the present invention may be particularly suitable for use in a wide range of applications, including, for example, in many indoor and outdoor architectural and structural applications.

Abstract: Methods are disclosed directed to a controlled crystallization (ceramic particle growth) of a shaped glass ceramic workpiece. The physical and chemical properties of the shaped glass ceramic of the present invention may be specified or tailored by shaping or machining the workpiece during or in combination with a controlled crystallization process that nucleates (precipitates) ceramic particles from a glass material. For example, in one embodiment, a non-crystalline amorphous solid may be heated above a transition temperature and shaped (e.g., molded, pressed, or the like). Ceramic particles may be precipitated within the solid during at least one of the heating or the shaping, thereby forming a shaped glass ceramic.

Abstract: The present disclosure relates to a wiring board and a manufacturing method that simultaneously solve problems of stress and heat release A wiring board as one aspect of the present disclosure includes a glass substrate as a core member, and a plurality of through holes arranged in a cyclic manner in the glass substrate. The through holes are filled with different kinds of filling materials. A wiring board manufacturing method as one aspect of the present disclosure includes: a through hole formation step of forming through holes arranged in a cyclic manner in a glass substrate serving as a core member; and a filling step of forming a protecting sheet on the glass substrate, and filling through holes with a filling material through openings formed in the protecting sheet. The present disclosure can be applied to a wiring board that has a through-electrode-equipped glass substrate as the core member.

Abstract: A high frequency inductor filter cooling apparatus, method of manufacture, and method of use thereof is described. In one embodiment, an inductor is potted in an epoxy-silica mixture to facilitate thermal transfer from the inductor. The inductor is optionally used with a capacitor to filter/invert/convert power. The inductor optionally comprises a distributed gap core and/or a powdered core material. In one example, a minimum carrier frequency used with the filter is above that usable by a traditional wound iron-steel inductor, such as greater than seven hundred or ten thousand Hertz at fifty or more amperes. Optionally, the inductor is used in an inverter/converter apparatus in conjunction with a notched low-pass filter, a low pass filter combined with a notch filter and a high frequency roll off filter, and/or one or more of a silicon carbide, gallium arsenide, and/or gallium nitride based transistor.

Abstract: The present invention relates generally to wall repair compounds such as joint compounds, spackling compounds, and the like used to repair imperfections in walls or fill joints between adjacent wallboard panels. Particularly, the present invention relates to such a wall repair compound comprising a dust reduction additive that reduces the quantity of airborne dust generated when the hardened compound is sanded and also exhibits improved adhesive properties. The dust reduction additive also imparts adhesion to the wall repair compounds to which it is added, for example to a joint compound. The dust reduction additive comprises micro-crystalline wax or micro-crystalline wax emulsion.

Abstract: A method of making a temporary tattoo that in one embodiment art is placed onto a non-stick panel. An absorbent layer with an adhesive side down is placed over the art where the adhesive sticks to both the art and the non-stick panel. An impermeable layer with an adhesive side is stuck completely over the art and at least partially covering the absorbent layer. The then combined art stuck to the absorbent layer in turn stuck to the impermeable layer is removed from the non-stick panel and is placed on the skin for a predetermined period of time while the art is transferred onto the skin using only skin generated moisture captured in the absorbent layer by the impermeable layer.

Abstract: In an embodiment, an acoustic transducer includes an element with an acoustic radiative surface having two warped edges at opposing sides. In another embodiment, an acoustic transducer includes first and second elements, each divided into at least two spatially separated portions electrically coupled to each other, the portions configured to interleave. In a further embodiment, an acoustic transducer includes first and second transducer elements. The second element is situated adjacent to the first element and includes a radiative surface with an edge having periodic elongations. In yet another embodiment, an acoustic transducer includes a transducer element with an acoustic radiative surface that has a skewed diamond shape.

Abstract: A dental abutment or mounting head features a base of predetermined size and shape arranged for seating atop a flanged portion of a transmucosal collar that is fastened to a dental implant. An axial hole opens into the abutment/head from the underside thereof at a location arranged to align over an axial bore of the collar through which the collar is fastened to the implant. An upper portion of the abutment/head for supporting a dental prosthetic or framework is customized for the patient concerned. The predetermined base portion occupies substantially the entire face of the collar flange to provide optimal support of the abutment/head. As an interface between the implant and the abutment, the collar avoids the need to customize the base of the abutment to fit the particular brand or model of implant used, thereby reducing the amount of custom design and/or fabrication needed to fit the application.

Abstract: The invention relates to a monolithic porous material made of amorphous silica or activated alumina, comprising substantially rectilinear capillary channels that are parallel to one another, wherein: the channels have a substantially uniform cross-section relative to each other, the cross-section of each channel is regular over its entire length, the channels pass through the material from end to end, the length of the channels is equal to or more than 10 mm. The invention also relates to an annular, radial or axial chromatographic apparatus, the packing of which consists of at least one said monolithic material. The invention also relates to processes for manufacturing such a monolithic material.

Abstract: A gas turbine engine airfoil assembly includes an airfoil and an attachment structure respectively bonded to opposing sides of a platform. At least one of the airfoil, the platform and the attachment structure are constructed from a ceramic matrix composite.

Abstract: The purpose is to suppress positional misalignment between the diffusion layer and the frame. The manufacturing method of an electrode frame assembly for fuel cell comprises the steps of: (a) placing a frame and a diffusion layer to be stacked on each other; and (b) punching out the diffusion layer and the frame in the stacked state to form in the frame an opening in a shape matching with the punched-out diffusion layer.

Abstract: A photonic waveguide structure may include a tapered photonic waveguide structure within a photonic substrate, such that the tapered photonic waveguide structure has a tapered region that progressively tapers in width along a longitudinal length of the tapered photonic waveguide structure. The photonic waveguide structure also includes an optical fiber waveguide having a core region and a cladding region, whereby a portion of the core region is partially exposed by removing a portion of the cladding region. An outer surface of the portion of the core region that is partially exposed is substantially coupled to the tapered photonic waveguide structure. An optical signal propagating along the tapered photonic waveguide structure is coupled from the tapered region of the tapered photonic waveguide structure to the core region of the optical fiber waveguide via the core region that is partially exposed.

Abstract: A method for producing an article (1) having a cavity (4), in which method a mould (2) provided with a core (3) is filled with article material, the article material is hardened around the core (3) to form the article (1), and the core (3) is removed from the solidified article (1). The core (3) is made of yttria tetragonal zirconia polycristal material (Y-TZP) or partially stabilized zirconium (PSZ), and after the hardening phase the core (3) is exposed to a steam atmosphere, after which the core (3) is removed from the article (1).

Abstract: Methods for promoting plant growth based on novel photosafening treatment regimes with glycopyranosides including glycopyranosylglycopyranosides, and aryl-a-D-glycopyranosides, and more specifically, with one or more compounds comprising terminal mannosyl-triose, optionally in the presence of light enhanced by one or more light reflecting and/or refracting members such as silicon-based substrates. Furthermore, chemical synthesis processes for the above compounds are disclosed for general application to plants. Silicate microbeads of the like are distributed over the ground or substrate in which roots of a plant are supported and planted, beneath and around a plant in a manner that light is refracted or reflected toward the phylloplane.

Abstract: A sintered ceramic ball is described that includes an incomplete ceramic ball portion with a wall with an exterior surface, the wall having an interior space located radially interior of an inner surface of the wall. The incomplete ceramic ball portion also has an exterior surface, the exterior surface having an exterior surface area. The sintered ceramic ball further includes a ceramic plug joined with the incomplete ceramic ball portion to form a continuous exterior ball surface. The ceramic plug includes an exterior plug surface and a plug wall. The plug surface includes an exterior plug surface area, wherein the exterior plug surface area is between about 5% to 49.9% of the sum of the exterior surface area of the incomplete ceramic ball portion and the exterior plug surface area. The interior space of the sintered ceramic ball is sealed within the wall and the plug wall.

Abstract: A method of fabricating a ceramic article includes providing a porous body that includes a plurality of fiber bundles that has an intra-bundle porosity and an inter-bundle porosity, infiltrating the intra-bundle porosity and the inter-bundle porosity with a mixture of particles in a liquid carrier, the particles having an average size selected with respect to at least the intra-bundle porosity, removing the liquid carrier from the porous body to deposit the particles in the intra-bundle porosity and in the inter-bundle porosity, infiltrating a preceramic polymer into a remaining intra-bundle porosity and a remaining inter-bundle porosity, and thermally converting the preceramic polymer to a ceramic material.

Abstract: A system and method are provided for implementing localized and directed laser welding joining techniques in a process of building up laminate layers to form and/or manufacture three-dimensional objects, parts and components (3D objects). A multi-stage 3D object forming scheme is described involving steps of laminate cutting (with lasers or other cutting devices); laminate transport between processing stations (including using one or more of conveyors, robotic pick and place devices and the like); laminate stacking, clamping and adhering through a targeted laser welding technique; and mechanical surface finishing (via CNC machining or other comparable process).

Abstract: It is an object to provide a highly reliable semiconductor device with good electrical characteristics and a display device including the semiconductor device as a switching element. In a transistor including an oxide semiconductor layer, a needle crystal group provided on at least one surface side of the oxide semiconductor layer grows in a c-axis direction perpendicular to the surface and includes an a-b plane parallel to the surface, and a portion except for the needle crystal group is an amorphous region or a region in which amorphousness and microcrystals are mixed. Accordingly, a highly reliable semiconductor device with good electrical characteristics can be formed.

Abstract: A method for treating a field operated component is disclosed which includes providing the component including a ceramic matrix composite and removing a first portion of the component, forming a first exposed surface on the component. The method further includes providing a second portion including the composite, the second portion having a second exposed surface including a conformation adapted to mate with the first exposed surface. The second portion is positioned in association with the component so as to replace the first portion, and the second portion and the component are joined to form a treated component. Another method is disclosed wherein the component is a turbine component which further includes removing an environmental barrier coating from the component, arranging and conforming the first exposed surface and the second exposed surface to define a joint, and applying an environmental barrier coating to the treated component.

Abstract: An interposer includes a plurality of identical functional blocks arranged in the x direction, for example, and the functional blocks include a first region mounting a semiconductor chip, a second region mounting a light emitting element chip, a third region mounting a light receiving element chip, and a plurality of silicon waveguides. Then, the second and third regions are arranged between the first region and a first side along the x direction of the interposer. In addition, the plurality of silicon waveguides are arranged between the second region and the first side, and between the third region and the first side, extending from the second region toward the first side and from the third region toward the first side and are not formed between the functional blocks adjacent in the x direction.

Abstract: A process of producing a ceramic matrix composite gas turbine component and a ceramic matrix composite gas turbine component are provided. The process includes modifying a surface of the ceramic matrix composite gas turbine component to produce a modified surface with a surface roughness of less than 6 micrometers. The modifying is selected from the group of techniques consisting of applying unreinforced matrix plies to the surface, vapor depositing silicon on the surface, honing the surface, applying braze paste to the surface, and combinations thereof. The component includes a modified surface including a surface roughness of less than 6 micrometers. The modified surface being selected from the group consisting of unreinforced matrix plies applied to a surface of the ceramic matrix composite gas turbine component, silicon vapor deposited on the surface, a honed surface, a braze paste applied to the surface, and combinations thereof.

Abstract: A film capacitor having: a stack of at least one dielectric resin film formed of polypropylene and a plurality of vapor-deposited metal films which are superposed on each other such that the at least one dielectric film and the plurality of vapor-deposited metal films are alternately arranged; and two external electrodes formed on a pair of side surfaces of the stack; wherein cover films are formed of a polyolefin-based hot-melt resin on a pair of side surfaces of the stack other than the side surfaces on which the two external electrodes are formed, such that the cover films cover entireties of those side surfaces and are fusion-bonded to end faces of the at least one dielectric film exposed at those side surfaces.

Abstract: Provided are a method of manufacturing a lithium silicate-based high-temperature dry sorbent for removing carbon dioxide and a high-temperature dry sorbent. The manufacturing method includes forming a mixed raw material by mixing a lithium precursor, silicon oxide and a metal oxide, obtaining a lithium silicate solid by drying the mixed raw material, and baking the obtained lithium silicate solid.

Abstract: A method of making a monolithic ceramic component of a gas delivery system of a semiconductor substrate processing apparatus wherein the gas delivery system is configured to supply process gas to a gas distribution member disposed downstream thereof. The gas distribution member is configured to supply the process gas to a processing region of a vacuum chamber of the apparatus, wherein the processing region is disposed above an upper surface of a semiconductor substrate to be processed. The method comprises preparing a green compact of ceramic material. The green compact of ceramic material is formed into a form of a desired monolithic ceramic component of the gas delivery system. The formed green compact of ceramic material is fired to form the monolithic ceramic component of the gas delivery system.

Abstract: A photoelectric converting module includes a circuit board and an optical coupling member. The circuit board includes a substrate defining a plurality of heat-conducting through holes and a hot-curable adhesive layer covering the heat-conducting through holes. The optical coupling member is fixed to the substrate via the hot-curable adhesive layer.

Abstract: Processes for forming waveguides (200) using multiple co-planar layers of LTCC substrates (212, 212a, 212b) are described. Registration holes (222) on the substrates help align layering of the substrates. Arrays of circuit patterns are printed on each substrate, with each circuit being made up of conductor pattern (213) and/or via holes (224). Cavity alignment holes (226) formed around a periphery of each circuit allow alignment marks to be printed on the substrates for vision inspection. Similarly, circuit orientation holes (227) associated with each circuit allow orientation marks to be printed on the substrates to identify orientation of circuits in each finally formed waveguide. Substrate orientation holes (225) allow marks to be printed on one side of each substrate for alignment during screen printing. These in-process vision inspections and quality assurance tests allow product quality and process yields to improve.

Abstract: Provided are a vinyl acetal polymer that has sufficient plasticity and solubility in an alcohol solvent, imparts low viscosity, stability, etc., to a solution thereof, is less likely to cause phase separation from other components, and allows for formation of a slurry superior in dispersibility of particles and thixotropic nature, as well as a sheet superior in strength and flexibility, and the like. An alkyl-modified vinyl acetal polymer obtained by subjecting an alkyl-modified vinyl alcohol polymer to acetalization, in which the alkyl-modified vinyl alcohol polymer comprises a monomer unit represented by the following general formula (I), and has a viscosity average degree of polymerization P of 150 or greater and 5,000 or less, a degree of saponification of 20 mol % or greater and 99.99 mol % or less, and a percentage of alkyl modification S with the monomer unit of 0.05 mol % or greater and 5 mol % or less.

Abstract: The invention relates to a process for producing a ceramic matrix composite (CMC) part by infiltration of a suspension (S) of a ceramic powder into a fibrous reinforcement (14). A suspension (S) of ceramic powder containing particles of chosen particle size, dispersed in at least one solvent, is prepared. The infiltration of the suspension is carried out in a single step in the fibrous reinforcement (14) positioned between a mold (12) and a permeable membrane (16), which makes it possible to apply a vacuum (V) and to subsequently remove the solvent from the suspension through the permeable membrane (16). The invention applies to the production of large-sized parts of complex shape, in particular in the field of aeronautics and aerospace engineering.

Abstract: The disclosure provides novel composite materials and methods for making such composite materials.

Abstract: Disclosed is a method of manufacturing a porous metal foam cone assembly. The metal foam cone assembly according to the present invention includes providing a porous metal foam sheet; cutting the porous metal foam sheet to be in a predetermined shape using a cutting press that is provided with a knife tool; disposing the cut metal foam sheet on a base plate of a forming die and then primarily forming the metal foam sheet using a mandrel of a cone shape; secondarily forming the metal foam sheet using a left slider and a right slider of the forming die; and pressing an overlapping portion of the metal foam sheet using a stamping jig of the forming die after the forming using the left and right sliders.