With Vitrification Or Firing Ceramic Material Patents (Class 156/89.11)
  • Publication number: 20120237780
    Abstract: Provided is a dopant host with which the amount of B2O3 volatilized is unlikely to decrease over time and that has good B2O3 volatilizing ability for a long period of time. The dopant host has a laminate that includes a boron component volatilization layer containing 30 to 60 mol % of SiO2, 10 to 30 mol % of Al2O3, 15 to 50 mol % of B2O3, and 2 to 15 mol % of RO (R is an alkaline earth metal) and a heat resistant layer containing 8 to 40 mol % of SiO2, 40 to 85 mol % of Al2O3, 5 to 30 mol % of B2O3, and 0.5 to 7 mol % of RO (R is an alkaline earth metal). At least one outermost layer of the laminate is composed of the boron component volatilization layer. The laminate further includes the boron component volatilization layer inside the laminate. The boron component volatilization layer constituting at least one outermost layer of the laminate has a B2O3 content lower than the B2O3 content in the boron component volatilization layer inside the laminate.
    Type: Application
    Filed: November 22, 2010
    Publication date: September 20, 2012
    Applicant: NIPPON ELECTRIC GLASS CO., LTD.
    Inventors: Ryota Suzuki, Yoshio Umayahara
  • Patent number: 8268448
    Abstract: A method of joining two silicon members, the adhesive used for the method, and the joined product, especially a silicon tower for supporting multiple silicon wafers. A flowable adhesive is prepared comprising silicon particles of size less than 100 ?m and preferably less than 100 nm and a silica bridging agent, such as a spin-on glass. Nano-silicon crystallites of about 20 nm size maybe formed by CVD. Larger particles maybe milled from virgin polysilicon. If necessary, a retardant such as a heavy, preferably water-insoluble alcohol such as terpineol is added to slow setting of the adhesive at room temperature. The mixture is applied to the joining areas. The silicon parts are assembled and annealed at a temperature sufficient to link the silica, preferably at 900° C. to 1100° C. for nano-silicon but higher for milled silicon.
    Type: Grant
    Filed: January 11, 2010
    Date of Patent: September 18, 2012
    Assignee: Ferrotec (USA) Corporation
    Inventors: James E. Boyle, Raanan Zehavi, Amnon Chalzel
  • Patent number: 8257529
    Abstract: A multilayer ceramic substrate includes an inner layer portion and surface portions that sandwich the inner layer portion in the stacking direction and have an increased transverse strength because of the surface layer portion having a thermal expansion coefficient less than that of the inner layer portion. At least one of the surface portions covers peripheries of main-surface conductive films arranged on a main surface of an inner portion so as to leave central portions of the main-surface conductive films exposed, so that the main-surface conductive films function as via conductors, thereby eliminating the need to provide a via conductor in the surface portions.
    Type: Grant
    Filed: August 12, 2009
    Date of Patent: September 4, 2012
    Assignee: Murata Manufacturing Co., Ltd.
    Inventor: Yasutaka Sugimoto
  • Patent number: 8256093
    Abstract: An acoustic mirror of alternately arranged layers of high and low acoustic impedances is manufactured in that a basic material having a first layer of the layer sequence is initially provided, on which a second layer of the layer sequence is created on the first layer such that the second layer of the layer sequence partially covers the first layer. Subsequently, a planarization layer is applied onto the layer sequence, and the planarization layer is removed in an area which in the common layer plane projects laterally beyond the second layer so as to result in a residual planarization layer. Finally, a termination layer is applied onto the layer sequence and the residual planarization layer.
    Type: Grant
    Filed: January 11, 2010
    Date of Patent: September 4, 2012
    Assignee: Avago Technologies Wireless IP (Singapore) Pte. Ltd.
    Inventor: Gernot Fattinger
  • Patent number: 8252131
    Abstract: A method for reworking a ceramic structure. A number of holes are formed in a portion of the ceramic structure in which a rework of the ceramic structure is desired. The ceramic structure has a plurality of layers in the portion in which the rework is desired. A ceramic bonding material is introduced into the number of holes formed in the portion of the ceramic structure. The ceramic bonding material is cured in the portion of the ceramic structure.
    Type: Grant
    Filed: July 2, 2009
    Date of Patent: August 28, 2012
    Assignee: The Boeing Company
    Inventors: Vann Heng, Elizabeth Chu, Van H. Ngo, Larry D. King
  • Publication number: 20120211146
    Abstract: Certain example embodiments relate to frit materials that have an improved IR absorption property. Certain examples relate to frit materials that substantially melt in about 3 minutes at a temperature of about 525° C. Certain examples relate to a method of making an edge seal by using IR energy. Certain examples relate to adjusting the IR energy applied to a frit material to form an edge seal. Certain examples also relate to making a VIG unit by applying IR energy and adjusting the amount of IR energy over multiple periods of time, e.g., in an oscillating manner.
    Type: Application
    Filed: February 22, 2011
    Publication date: August 23, 2012
    Applicant: Guardian Industries Corp.
    Inventor: Timothy A. Dennis
  • Patent number: 8241449
    Abstract: A laminated body includes, in sequence, a base layer mainly composed of a ceramic material and a glass material, a first constraining layer that is primarily made of a ceramic material that is not sintered at a temperature at which the base layer is sintered, a second constraining layer primarily made of a ceramic material and a glass material that are sintered at the temperature at which the base layer is sintered, and a third constraining layer primarily made of a ceramic material that is not sintered at the temperature at which the base layer is sintered. The laminated body is subsequently fired at the temperature at which the base layer is sintered. The first, second, and third constraining layers are removed from the fired laminated body to provide a ceramic body that is a sinter of the base layer. After the firing, adhesion between the base layer and the first constraining layer and adhesion between the second constraining layer and the first constraining layer are different from each other.
    Type: Grant
    Filed: December 7, 2010
    Date of Patent: August 14, 2012
    Assignee: Murata Manufacturing Co., Ltd.
    Inventor: Osamu Chikagawa
  • Publication number: 20120199270
    Abstract: Provided are a method of manufacturing a multi-layer ceramic substrate. The method includes preparing a non-sintered ceramic laminated structure formed of a plurality of ceramic green sheets; preparing one or more constraining green sheets comprising a first constraining layer formed of a first inorganic powder having a first particle diameter and a second constraining layer formed of a second inorganic powder having a second particle diameter larger than the first particle diameter; disposing the constraining green sheets on the top and the bottom of the ceramic laminated structure; and firing the ceramic laminated structure at a predetermined firing temperature.
    Type: Application
    Filed: April 16, 2012
    Publication date: August 9, 2012
    Applicant: SAMSUNG ELECTRO-MECHANICS CO., LTD.
    Inventors: Beom Joon Cho, Jong Myeon Lee, Ho Sung Choo
  • Publication number: 20120196105
    Abstract: Disclosed herein is a method for making transparent ceramic spinel windows, domes and other complex shapes via edge bonding.
    Type: Application
    Filed: January 19, 2012
    Publication date: August 2, 2012
    Inventors: Jasbinder S. Sanghera, Shyam S. Bayya, Guillermo R. Villalobos, Ishwar D. Aggarwal, Robert E. Miklos
  • Patent number: 8231961
    Abstract: A low temperature co-fired ceramic material includes a SiO2—BaO—Al2O3-based primary component, and, as secondary components, 0.044 to 0.077 parts by weight of iron in terms of Fe2O3 and 0.30 to 0.55 parts by weight of zirconium in terms of ZrO2 relative to 100 parts by weight of the SiO2—BaO—Al2O3-based primary component. The SiO2—BaO—Al2O3-based primary component preferably includes 47% to 60% by weight of SiO2, 20% to 42% by weight of BaO, and 5% to 30% by weight of Al2O3.
    Type: Grant
    Filed: October 18, 2010
    Date of Patent: July 31, 2012
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Tomoya Yokoyama, Yuzo Kawada, Akira Baba, Hiromichi Kawakami, Isao Kato
  • Patent number: 8226784
    Abstract: A method of forming a laminated body includes a first lamination step of forming a preceding lamination sheet which is substantially treated as one green sheet initially by laminating and bonding at least two green sheets together out of a plurality of green sheets; a printing step of printing a predetermined pattern on the preceding lamination sheet and at least one non-preceding lamination sheet which is a not used for forming the preceding lamination sheet; and a second lamination step of laminating and bonding the preceding lamination sheet and non-preceding lamination sheet, on which the predetermined pattern is printed in the printing step, in a predetermined order.
    Type: Grant
    Filed: January 23, 2009
    Date of Patent: July 24, 2012
    Assignees: NGK Insulators, Ltd., NGK Optoceramics Co., Ltd., NGK Printer Ceramics Co., Ltd.
    Inventors: Yuji Okuda, Shin Murai
  • Publication number: 20120183707
    Abstract: The present invention provides for a manufacturing apparatus for forming a ceramic preform from an extrudate having a first end and a second end. A cutter forms the first and second ends of the extrudate complementary to each other such that the first and second ends of the extrudate align with each other in a spaced relationship to define a preform having a substantially uniform exterior surface and a substantially uniform thickness. The present invention provides for a method of forming the preform from the extrudate having the first and second ends utilizing a mandrel. The method includes the step of aligning the second end complementary to the first end of the first layer in a spaced relationship to define the preform having the substantially uniform exterior surface and the substantially uniform thickness.
    Type: Application
    Filed: May 31, 2011
    Publication date: July 19, 2012
    Inventors: Neil Anderson, Matt Kero
  • Patent number: 8221825
    Abstract: A method for the local initial application of a thermal barrier coating layer (3), or for the local repair of coating defects and/or deteriorations of components (1) in the hot gas path of a gas turbine engine, which components are coated with a thermal barrier coating layer, includes at least the following steps: (I) in the case of repair, normally overall inspection of the whole component (1) for the determination of the location of defect/deterioration, as well as of corresponding type of defect/deterioration of each place for a multitude of locations of the component (1); (II) if needed, preparation of the surface in at least one location; (III) local application of a ceramic tissue together with a wet chemical thermal barrier coating layer deposition material for the formation of a patch (5) of ceramic matrix composite; (IV)a intermediate inspection of the patch and/or the surface; (IV)b in the case of a repetitive and/or multi-step repair method, subsequent layer application of a ceramic tissue togethe
    Type: Grant
    Filed: April 21, 2009
    Date of Patent: July 17, 2012
    Assignee: ALSTOM Technology Ltd.
    Inventors: Daniel Reitz, Sophie Duval, Piero-Daniele Grasso, Alexander Stankowski, Fernando Manuel Santos Silverio
  • Publication number: 20120175042
    Abstract: A method for joining multiple ceramic components together is disclosed in one embodiment of the invention as including providing multiple ceramic components, each having a mating surface. A slip containing a mixture of alumina powder and a phosphate-containing reagent is applied to one or more of the mating surfaces. The mean particle size of the alumina powder is tailored to provide improved strength to the bond. Once the slip is applied, the ceramic components may be joined together at their mating surfaces. The joint may then be sintered to react the constituents in the mixture and thereby generate a bond between the ceramic components.
    Type: Application
    Filed: July 20, 2007
    Publication date: July 12, 2012
    Inventors: Akash Akash, Balakrishnan G. Nair
  • Publication number: 20120171430
    Abstract: Methods of forming ceramic matrix composite structures include joining at least two lamina together to form a flexible ceramic matrix composite structure. Ceramic matrix composite structures include at least one region of reduced inter-laminar bonding at a selected location between lamina thereof. Thermal protection systems include at least one seal comprising a ceramic matrix composite material and have at least one region of reduced inter-laminar bonding at a selected location between lamina used to form the seal. Methods of forming thermal protection systems include providing one or more such seals between adjacent panels of a thermal protection system.
    Type: Application
    Filed: October 26, 2007
    Publication date: July 5, 2012
    Applicant: COI CERAMICS, INC.
    Inventor: James A. Riedell
  • Patent number: 8192570
    Abstract: A composite structure and an associated exhaust washed structure are provided which may be formed of ceramic matrix composite (CMC) materials. A method of fabricating a composite structure which may include the CMC material is also provided. A composite structure may include a corrugated septum extending in a lengthwise direction. The composite structure may also include a flute within which the corrugated septum is disposed to form, for example, a partitioned flute assembly.
    Type: Grant
    Filed: September 23, 2011
    Date of Patent: June 5, 2012
    Assignee: The Boeing Company
    Inventors: Michael L. Hand, Buddhadev Chakrabarti, Leanne L. Lehman, Gopal P. Mathur
  • Patent number: 8192667
    Abstract: A method of manufacturing a honeycomb structure having a plugged portion, which is faster and cheaper to manufacture, and a manufacturing apparatus thereof. A film is attached to an end face of a honeycomb structure in a state where the honeycomb structure is positioned in a table portion having a through hole into which the end face portion of the honeycomb structure is to be inserted, and the film is held in a flat state where a remaining portion of the film which is not attached to the end face is attached to the table portion. Then, holes opened so as to correspond to the openings of a part of cells are formed in the film to form the film as a mask, and a plugging material having fluidity is supplied onto the mask or onto the same plane as the mask to fill the cells with the plugging material.
    Type: Grant
    Filed: January 13, 2011
    Date of Patent: June 5, 2012
    Assignee: NGK Insulators, Ltd.
    Inventors: Ryuichi Shoji, Takuya Nunome, Koji Kimura, Yoshimasa Kondo, Hiroyuki Tsuji
  • Patent number: 8178193
    Abstract: Provided are a constraining green sheet and a method of manufacturing a multi-layer ceramic substrate. The constraining green sheet includes a first constraining layer and a second constraining layer. The first constraining layer has a side to be disposed on a multi-layer ceramic laminated structure and is formed of a first inorganic powder having a first particle diameter. The second constraining layer is disposed on top of the first constraining layer and is formed of a second inorganic powder having a second particle diameter larger than the first particle diameter. The second constraining layer is equal to or lower than the first constraining layer in terms of powder packing density. A shrinkage suppression rate can be increased and a de-binder passage can be secured in a firing process of the ceramic laminated structure by using the constraining green sheet formed of inorganic powders having different density and particle diameter.
    Type: Grant
    Filed: October 28, 2008
    Date of Patent: May 15, 2012
    Assignee: Samsung Electro-Mechanics Co., Ltd.
    Inventors: Beom Joon Cho, Jong Myeon Lee, Ho Sung Choo
  • Patent number: 8168018
    Abstract: A method for manufacturing a honeycomb structure includes molding a ceramic raw material to manufacture honeycomb molded bodies. The honeycomb molded bodies are fired to manufacture honeycomb fired bodies. End faces of at least two of the honeycomb fired bodies are joined interposing a joining material between the end faces to manufacture honeycomb joined bodies each having a length larger than a length of each honeycomb fired body. Side faces of the honeycomb joined bodies are bonded interposing an adhesive paste between the side faces to manufacture an aggregated body of the honeycomb joined bodies. The adhesive paste is dried and solidified to manufacture a honeycomb block including the aggregated body. The honeycomb block is separated at the joining material into at least two honeycomb blocks.
    Type: Grant
    Filed: March 25, 2010
    Date of Patent: May 1, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Hiroki Sato, Seiji Tamura, Kazuaki Sakakibara
  • Patent number: 8168017
    Abstract: A wafer chuck for use in a lithographic apparatus, which includes a low-thermal expansion glass ceramic substrate, a silicon silicon carbide layer, and a bonding layer comprising silicate having a strength of at least about 5 megapascals, the bonding layer attaching the silicon silicon carbide layer to the substrate is described. Also, a method of forming a wafer chuck for use in a lithographic apparatus, which includes coating a portion of one or both of a low-thermal expansion glass ceramic substrate and a silicon silicon carbide layer with a bonding solution, and contacting the substrate and the silicon silicon carbide layer to bond the substrate and the silicon silicon carbide layer together is described.
    Type: Grant
    Filed: February 4, 2010
    Date of Patent: May 1, 2012
    Assignee: ASML Holding N.V.
    Inventors: Matthew Lipson, Robert D. Harned, Geoffrey O'Connor, Timothy O'Neil
  • Patent number: 8158255
    Abstract: A plate-like polycrystalline particle is produced by forming inorganic particles into a self-supported, sheet-like shaped body with a predetermined thickness, firing the shaped body, and crushing and classifying the fired shaped body by passing through a mesh having openings with a predetermined size. The inorganic particles are composed of an oxide having a perovskite structure and grow into crystal grains with an isotropic and polyhedral shape. Since grain growth in the thickness direction is limited and grain growth in the surface direction of the sheet is promoted, it is possible to obtain crystal grains having a high aspect ratio and a high degree of orientation. Therefore, in the plate-like polycrystalline particle, in most parts, the number of crystal grains present in the thickness direction of the particle at any one point is one, and a high aspect ratio and a high degree of orientation are achieved.
    Type: Grant
    Filed: January 22, 2008
    Date of Patent: April 17, 2012
    Assignee: NGK Insulators, Ltd.
    Inventors: Shohei Yokoyama, Nobuyuki Kobayashi, Tsutomu Nanataki
  • Patent number: 8147632
    Abstract: A method is described herein for controlling the oxygen level within an oven while sintering a frit to a glass plate where the sintered frit and glass plate are subsequently sealed to another glass plate to form a sealed glass package. Examples of the sealed glass package include a light-emitting device (e.g., organic light emitting diode (OLED) device), a photovoltaic device, a food container, and a medicine container.
    Type: Grant
    Filed: May 30, 2008
    Date of Patent: April 3, 2012
    Assignee: Corning Incorporated
    Inventors: Andrew Douglas Banks, Heather Debra Boek, Jason Arthur Howles
  • Publication number: 20120061002
    Abstract: In a method of manufacturing a multilayer ceramic substrate, first and second sheet stacks are formed by pressurizing a plurality of unsintered ceramic sheets, respectively. A hole is formed to penetrate through the second sheet stack. A third preliminary sheet stack is formed by positioning the second sheet stack on the first sheet stack. First and second thin films are formed at top and bottom of the third preliminary sheet stack, respectively. A third sheet stack is formed by pressurizing the first and the second thin films and the third preliminary sheet stack. The first and the second thin films are removed from the third sheet stack, thereby forming a preliminary multilayer ceramic substrate. The preliminary multilayer ceramic substrate is sintered. Accordingly, the reliability and stability of the manufacturing process for the multilayer ceramic substrate is sufficiently improved with reduced cost due to the flat molds and thin films.
    Type: Application
    Filed: May 26, 2010
    Publication date: March 15, 2012
    Applicant: KoMiCo LTD.
    Inventor: Won-Mook Kim
  • Patent number: 8132442
    Abstract: A stack of substantially parallel ceramic plates (22) separated and interconnected by ceramic spacers (26, 27) forming a seal structure (20) with a length (L), a width (W), and a thickness (T). The spacers are narrower in width than the plates, and may be laterally offset from spacers in adjacent rows to form a space (28) in a row that aligns with a spacer in another adjacent row. An adjacent plate bends into the space when the seal structure is compressed in thickness. The spacers may have gaps (60, 62) forming a stepped or labyrinthine cooling flow path (66) within the seal structure. The spacers of each row may vary in lateral separation, thus providing a range of compressibility that varies along the width of the seal structure.
    Type: Grant
    Filed: February 6, 2009
    Date of Patent: March 13, 2012
    Assignee: Siemens Energy, Inc.
    Inventors: Gary B. Merrill, Jay A. Morrison
  • Publication number: 20120055609
    Abstract: A method of fabricating a composite-material turbomachine blade having platform incorporated therein includes separately making a blade platform element that comprises rigidified fiber reinforcement and that has a shape close to that of a platform of the blade to be fabricated, with at least one opening being formed through the platform element. The opening has the shape of the profile of the airfoil of the blade to be fabricated. Three-dimensional weaving is used to make a flexible fiber blank as a single piece that includes blade airfoil-and-root preform portions. The platform element is engaged, via its opening, on the flexible fiber blank while deforming it so as to assemble the platform element with the fiber blank. The fiber blank is shaped together with the platform element assembled thereon to obtain a blade preform of a shape that is close to the shape of the blade to be fabricated. After shaping, the blade preform is consolidated in its shape in a shaper.
    Type: Application
    Filed: March 26, 2010
    Publication date: March 8, 2012
    Applicants: SNECMA PROPULSION SOLIDE, SNECMA
    Inventors: Stephane Pierre Guillaume Blanchard, Eric Bouillon, Dominique Coupe, Hubert Illand, Clement Roussille
  • Patent number: 8123882
    Abstract: A shrinkage suppression layer used in the production of a ceramic substrate according to a non-shrinkage process provides favorable removal performance while sufficiently ensuring the restraining performance of the shrinkage suppression layer. Resin beads, which disappear at a temperature lower than the sintering temperature of a low-temperature sintering ceramic material of a base material layer to form open bores in a shrinkage suppression layer, are added to the shrinkage suppression layer and dispersed uniformly at least in a principal surface direction. The shrinkage suppression layer provides sufficient restraining performance to the base material layer in the step of firing, and after the firing, forms open bores, thereby improving the removal performance of the shrinkage suppression layer.
    Type: Grant
    Filed: September 23, 2010
    Date of Patent: February 28, 2012
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Kazuo Kishida, Hiroaki Yamada
  • Patent number: 8105453
    Abstract: In a method for producing a multilayer ceramic substrate, a green ceramic laminate includes green conductive patterns arranged on a plurality of ceramic green sheets and portions to be formed into a plurality of multilayer ceramic substrates. Boundary-defining conductive patterns are arranged on the ceramic green sheets and along boundaries of the multilayer ceramic substrates. The boundary-defining conductive patterns have firing shrinkage characteristics that are different from those of the ceramic green sheets. During firing of the green ceramic laminate, cavities adjacent to edges of the boundary-defining conductive patterns are formed. A sintered ceramic laminate is divided at edges passing through the cavities.
    Type: Grant
    Filed: February 12, 2008
    Date of Patent: January 31, 2012
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Akiyoshi Kawamura, Takayuki Tsukizawa, Tetsuya Ikeda
  • Publication number: 20120018074
    Abstract: This producing method includes: a preparing step of preparing a pair of ceramic sintered bodies at least one of which is formed by a reaction sintering method and contains free silicon; a forming step of interposing a joining slurry between the joined surfaces of the pair of ceramic sintered bodies and thereafter drying the joining slurry, to form a fine particle layer, the joining slurry obtained by dispersing fine particles containing a carbon element in an organic solvent; and a joining step of heating the pair of ceramic sintered bodies in an inert atmosphere with the pair of ceramic sintered bodies held so that the fine particle layer is pressurized, to introduce the free silicon into the fine particle layer, thereby forming a joining layer containing at least silicon carbide so that the pair of ceramic sintered bodies are joined to each other, to obtain the ceramic joined body.
    Type: Application
    Filed: May 25, 2011
    Publication date: January 26, 2012
    Applicant: TOTO LTD.
    Inventors: Takayuki IDE, Masami ANDO
  • Patent number: 8097106
    Abstract: A ceramic matrix composite structure has a reinforced core for carrying loads. The core includes a web connected between the facesheets by edge bonded joints for transmitting compressive, tensile and shear loads. The edge bonded joints are laterally reinforced by bridging members bonded to the facesheets, on opposite sides of the webs The bridging members may comprise low density, high temperature rigid foam.
    Type: Grant
    Filed: June 28, 2007
    Date of Patent: January 17, 2012
    Assignee: The Boeing Company
    Inventors: Michael L. Hand, Leanne L. Lehman, Miklos P. Petervary
  • Patent number: 8097105
    Abstract: Two methods of extending the lifetime of yttrium oxide as a plasma chamber material are provided. One method comprises making a three-layer component of a plasma processing chamber by co-sintering a dual-layer green body where one layer comprises ceramic particles and a second layer comprises yttria particles. The two layers are in intimate contact during the sintering process. In a preferred embodiment, the three layer component comprises an outer layer of yttria, an intermediate layer of YAG, and a second outer layer of alumina. Optionally, the disks are pressed together during the sintering process. The resulting three-layer component is very low in porosity. Preferably, the porosity of any of the outer layer of yttria, the intermediate layer of YAG, and the second outer layer of alumina, is less than 3%.
    Type: Grant
    Filed: January 11, 2007
    Date of Patent: January 17, 2012
    Assignee: Lam Research Corporation
    Inventors: Hong Shih, Duane Outka, Shenjian Liu, John Daugherty
  • Publication number: 20120000595
    Abstract: In a method for manufacturing a droplet discharge head, a first mold is prepared having first convexity portions shaped like pressure chambers of the droplet discharge head. A slurry is filled into the first mold, and the first mold is placed on a first porous plate. A solvent included in the slurry permeates into the first porous plate. The slurry is dried to form a first compact. Similarly, a second mold is prepared which has second convexity portions shaped like nozzle sections of the droplet discharge head. The slurry is filled into the second mold, and the second mold is placed on a second porous plate. The solvent included in the slurry permeates into the second porous plate. The slurry is dried to form a second compact. Thereafter, the first compact and the second compact are press bonded and fired.
    Type: Application
    Filed: May 31, 2011
    Publication date: January 5, 2012
    Applicant: NGK Insulators, Ltd.
    Inventors: Atsushi MASE, Hidehiko Tanaka, Hideki Shimizu
  • Publication number: 20110309718
    Abstract: When an external terminal electrode of a ceramic electronic component such as a laminated ceramic capacitor is formed by plating, plating growth may be also caused even in an undesired location. The ceramic surface provided by a component main body is configured to include a high plating growth region of, for example, a barium titanate based ceramic, which exhibits relatively high plating growth, and a low plating growth region of, for example, a calcium zirconate based ceramic, which exhibits relatively low plating growth. The plating film constituting a first layer to define a base for an external terminal electrode is formed in such a way that the growth of a plated deposit deposited with conductive surfaces provided by exposed ends of internal electrodes as starting points is limited so as not to cross over a boundary between the high plating growth region and the low plating growth region toward the low plating growth region.
    Type: Application
    Filed: June 16, 2011
    Publication date: December 22, 2011
    Applicant: MURATA MANUFACTURING CO., LTD.
    Inventors: Makoto OGAWA, Akihiro MOTOKI, Masahito SARUBAN, Toshiyuki IWANAGA, Syunsuke TAKEUCHI, Kiyoyasu SAKURADA
  • Patent number: 8080143
    Abstract: A method for manufacturing a gas sensor element (300), which includes a plate-like second solid electrolyte member (109), a fourth electrode (110) formed on the second solid electrolyte member (109), and a protection layer (111) including a reinforcement member (112) having an insertion hole (112a), and a porous electrode protection member (113a) provided in the insertion hole (112) and adapted to protect the fourth electrode (110) from becoming poisoned.
    Type: Grant
    Filed: March 30, 2006
    Date of Patent: December 20, 2011
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Shigeki Mori, Masaki Mizutani, Akinori Kojima, Shigeo Kondo
  • Publication number: 20110307073
    Abstract: Bioresorbable scaffolds for bone engineering, such as repair of bone defects, particularly long bone defects, or augmentation of bone length are described. Scaffolds are porous and comprise multiple side channels. In one embodiment, scaffolds are made from layers of micro-filament meshes comprising polycaprolactone (PCL) or a PCL-composite sequentially laid in incremental 60 degrees of rotation to produce a 0/60/120 degree layering pattern, providing for the formation of interconnected pores. The scaffold can comprise a central channel filled, packed or infused with suitable agents such as bioactive agents. Furthermore, the scaffolds are stiff but yet fracture resistant and with sufficient bending, compressive and torsional strength suitable for bone engineering. The slow degradation of the scaffold is sufficient for the 3D matrix to maintain structure integrity and mechanical properties during the remodelling process.
    Type: Application
    Filed: October 19, 2009
    Publication date: December 15, 2011
    Inventors: Swee Hin Teoh, Hae-Ryong Song, Soi Khoon Yew, Kelvin Hong Yap Koh, Ji Hoon Bae, Joon Ho Wang
  • Publication number: 20110297535
    Abstract: A target for use in an ion beam sputtering apparatus made of at least two target tiles where at least two of the target tiles are made of different chemical compositions and are mounted on a main tile and geometrically arranged on the main tile to yield a desired chemical composition on a sputtered substrate. In an alternate embodiment, the tiles are of varied thickness according to the desired chemical properties of the sputtered film. In yet another alternate embodiment, the target is comprised of plugs pressed in a green state which are disposed in cavities formed in a main tile also formed in a green state and the assembly can then be compacted and then sintered.
    Type: Application
    Filed: June 2, 2010
    Publication date: December 8, 2011
    Inventors: Clifton Higdon, Alaa A. Elmoursi, Jason Goldsmith, Bruce Cook, Peter Blau, Qu Jun, Robert Milner
  • Patent number: 8071199
    Abstract: The present invention refers to labels for bottles of a rigid material. In particular, a rigid body of a ceramic material reproduces writing characters in high and/or low relief and is realized by overlapping at least a first layer of terracotta with a second layer. According to the present invention, the first layer reproduces the writing characters in high and/or low relief and the second layer is a layer of enamel disposed over the first layer such to cover at least the writing characters uniformly.
    Type: Grant
    Filed: September 7, 2009
    Date of Patent: December 6, 2011
    Inventors: Onofrio Acone, Davide Acone
  • Publication number: 20110288648
    Abstract: The present invention provides a ceramic to ceramic joint and methods for making such a joint. Generally, the joint includes a first ceramic part and a second ceramic part, wherein the first and second ceramic parts each include a ceramic-carbide or a ceramic-nitride material. In some cases, an aluminum-initiated joint region joins the first and second ceramic parts. This joint region typically includes chemical species from the first and second ceramic parts that have diffused into the joint region. Additionally, the first and second ceramic parts each typically include a joint diffusion zone that is disposed adjacent to the joint region and which includes aluminum species from the joint region that have diffused into the joint diffusion zone. Other implementations are also described.
    Type: Application
    Filed: May 20, 2011
    Publication date: November 24, 2011
    Inventors: Fellows Joseph, Merrill Wilson
  • Publication number: 20110283670
    Abstract: In a method for producing a ceramic filter element for an exhaust gas filter for an internal combustion engine or a catalyst support, a combustible non-ceramic support web is used and holes or recesses are introduced into the non-ceramic support web at defined locations.
    Type: Application
    Filed: August 5, 2011
    Publication date: November 24, 2011
    Applicant: MANN+HUMMEL GMBH
    Inventors: Jochen Linhart, Holger Findeisen, Andreas Franz, Kathrin Fischer, Kathrin Lichtenwalter, Sabine Otterbach
  • Publication number: 20110277913
    Abstract: A ceramic multilayer element can be produced by pressing together a plurality of ceramic multilayer segments. Each multilayer segment includes a stack of a plurality of ceramic layers that are pressed together.
    Type: Application
    Filed: July 29, 2011
    Publication date: November 17, 2011
    Applicant: EPCOS AG
    Inventors: Georg Kuegerl, Wolfgang Bauer, Manfred Reinisch, Franz Aldrian, Marion Ottlinger
  • Patent number: 8058144
    Abstract: A method for capping a MEMS wafer to form a hermetically sealed device. The method includes applying a glass bonding agent to the cap wafer and burning off organic material in the glass bonding agent. The cap wafer/glass bonding agent combination is then cleaned to reduce lead in the combination. The cleaning is preferably accomplished using an oxygen plasma. The MEMS device is coated with a WASA agent. The cap wafer is then bonded to the MEMS wafer by heating this combination in a capping gas atmosphere of hydrogen molecules in a gas such as nitrogen, argon or neon. This method of capping the MEMS wafer can reduce stiction in the MEMS device.
    Type: Grant
    Filed: May 19, 2009
    Date of Patent: November 15, 2011
    Assignee: Analog Devices, Inc.
    Inventors: Milind Bhagavat, Erik Tarvin, Firas Sammoura, Kuang Yang, Andrew Sparks
  • Publication number: 20110272080
    Abstract: A method of forming and assembling at least two parts together that may be metal, ceramic, or a combination of metal and ceramic parts. Such parts may have different CTE. Individual parts that are formed and sintered from particles leave a network of interconnecting porosity in each sintered part. The separate parts are assembled together and then a fill material is infiltrated into the assembled parts using a method such as capillary action, gravity, and/or pressure. The assembly is then cured to yield a bonded and fully or near-fully dense part that has the desired physical and mechanical properties for the part's intended purpose. Structural strength may be added to the parts by the inclusion of fibrous materials.
    Type: Application
    Filed: June 17, 2011
    Publication date: November 10, 2011
    Applicant: BABCOCK & WILCOX TECHNICAL SERVICES Y-12, LLC
    Inventor: Edward B. Ripley
  • Publication number: 20110262756
    Abstract: A coating for a reinforcing material, such as metal rebar, that increases the adhesion between the reinforcing material and a matrix, such as a cement-based mortar or concrete, in which the reinforcing material is embedded. The coating may comprise a glass frit mixed with a refractory material, such as dry Type I-II portland cement. The coating is bonded, typically by heat, to the surface of the reinforcing material. The reaction of the refractory component, e.g., portland cement, when the reinforcement, e.g., metal re-bar, is embedded in a matrix, e.g., fresh mortar or concrete, prevents the formation of soft precipitates at the interface of the matrix and its reinforcement. One coating comprises portland cement Type I-II combined with a commercial alkali-resistant glass frit. This coating is applied to a steel rebar and fired to bond to the rebar.
    Type: Application
    Filed: July 7, 2011
    Publication date: October 27, 2011
    Inventors: Donna C. Day, Melvin C. Sykes, Charles A. Weiss, JR., Philip G. Malone, Earl H. Baugher, JR.
  • Publication number: 20110259506
    Abstract: A method of manufacturing a ceramic matrix composite article comprising the steps of: — a) forming a slurry consisting of water, polyvinyl alcohol, nitric acid, polyethylene glycol and alumina particles only, b) providing a length of fabric, the fabric comprising a plurality of ceramic fibres, c) applying slurry to at least one of the sides of the length of fabric such that the slurry adheres and impregnates the length of fabric, d) drying the slurry impregnated length of fabric, e) cutting the slurry impregnated length of fabric into a plurality of pieces of slurry impregnated laminates of fabric, f) applying water to each of the pieces of slurry impregnated laminates of fabric to reactivate the slurry, g) stacking the plurality of pieces of slurry impregnated laminates of fabric on a first mould part, h) consolidating the plurality of pieces of slurry impregnated laminates of fabric on the mould part, and i) sintering the stack of the plurality of pieces of slurry impregnated laminates of fabric to form an
    Type: Application
    Filed: March 9, 2011
    Publication date: October 27, 2011
    Applicant: ROLLS-ROYCE PLC
    Inventor: Edwin G. BUTLER
  • Patent number: 8043454
    Abstract: The invention is a method of making a hermetic via in a ceramic substrate that is comprised of noble metal powder in a glass-free paste that contains an admixture of a particulate phase of niobium pentoxide. The electrically conductive platinum provides excellent electrical conductivity while the niobium pentoxide phase prevents shrinkage of the paste during thermal processing and binds to both the ceramic and the noble metal particulates in the via, thus maintaining a hermetic seal around the via.
    Type: Grant
    Filed: January 10, 2011
    Date of Patent: October 25, 2011
    Assignee: Alfred E. Mann Foundation For Scientific Research
    Inventors: Guangqiang Jiang, Attila Antalfy, Gary D. Schnittgrund
  • Publication number: 20110256358
    Abstract: A method for fabricating a ceramic composite includes forming a first ceramic composite layer (CCL), positioning a form against the first CCL, positioning a second CCL against the form such that the form is at least partially circumscribed by the first CCL and the second CCL. The method also includes coupling the first CCL to the second CCL, such that at least a first passage extends in a first direction across at least a portion of the ceramic composite component and is defined at least partially by the first CCL and the second CCL in a location vacated by the first form.
    Type: Application
    Filed: April 16, 2010
    Publication date: October 20, 2011
    Inventors: Herbert Chidsey Roberts, Paul Stephen DiMascio
  • Patent number: 8038817
    Abstract: An opening-sealing apparatus for a honeycomb molded body comprising: a paste filling device equipped with a paste filling unit having an opening-sealing mask in which a number of openings are formed at predetermined positions and a paste supplying unit; an image pickup device for picking up an image of the end face of the honeycomb molded body; and an image analyzing device for analyzing the image obtained by the image pickup device, wherein the image analyzing device analyzes the positions of the cells based upon the image of the end face picked up by the image pickup device; the opening-sealing mask is made in contact with the end face of the honeycomb molded body in such a manner that the positional error between the openings of the opening-sealing mask and the cells of the honeycomb molded body is reduced to a minimal level; and the plug material paste, which has been supplied from the paste supplying unit to the paste filling unit, is injected through the opening-sealing mask and filled in the end por
    Type: Grant
    Filed: December 27, 2006
    Date of Patent: October 18, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Tsuyoshi Kawai, Eiji Sumiya
  • Publication number: 20110245066
    Abstract: A dielectric ceramic includes a main component and a minor component. The main component includes a BaTi4O9 crystal phase and a Ba2Ti9O20 crystal phase, is represented by BaO.xTiO2, has a molar ratio x of TiO2 to BaO of 4.6 to 8.0, and in X-ray diffraction, and has an X-ray diffraction peak intensity ratio I29/I14 of a maximum diffraction peak intensity (I14) of the BaTi4O9 crystal phase to a maximum diffraction peak intensity (W of the Ba2Ti9O20 crystal phase of 1 or more. The minor component includes a boron oxide and a copper oxide, in which the boron oxide content is in the range of 0.5 to 5.0 parts by mass with respect to 100 parts by mass of the main component, and the copper oxide content is in the range of 0.1 to 3.0 parts by mass with respect to 100 parts by mass of the main component.
    Type: Application
    Filed: March 18, 2011
    Publication date: October 6, 2011
    Applicant: TDK CORPORATION
    Inventors: Takahiro NAKANO, Yasuharu MIYAUCHI, Tomoko NAKAMURA
  • Publication number: 20110240205
    Abstract: A method for manufacturing a honeycomb structure includes the steps of: producing triangular segments as cut quadrangular prism honeycomb fired bodies in double by cutting half, forming a pseudo quadrangular segment by fitting a hollow auxiliary member whose outer peripheral shape is triangular on a cut triangular segment, disposing the honeycomb fired bodies and the pseudo quadrangular segments to form an assembly, bonding the assembly by applying a bonding material, and then applying pressure to thus bonded assembly to obtain a honeycomb block body with the hallow auxiliary members, drying the applied bonding material and then detaching the hollow auxiliary members to obtain a honeycomb block body, and grinding an outer peripheral portion of a resultant honeycomb block body to obtain a honeycomb structure.
    Type: Application
    Filed: March 28, 2011
    Publication date: October 6, 2011
    Applicant: NGK Insulators, Ltd.
    Inventor: Yoshiyuki Kamei
  • Publication number: 20110236627
    Abstract: A honeycomb structure includes honeycomb fired bodies, adhesive layers, and edge members. Each of the honeycomb fired bodies has a first end face, a second end face, and side faces. The adhesive layers are disposed on the side faces to bond the honeycomb fired bodies to each other. Each of the side faces has a first side that is one side of one of the first end face and the second end face. The edge members are disposed on the side faces and including an inorganic material. Each of the edge members has a substantially quadrangular pillar shape with a second side that has substantially a same width as the first side and that is disposed such that the second side is in a vicinity of one of the first end face and the second end face.
    Type: Application
    Filed: March 29, 2011
    Publication date: September 29, 2011
    Applicant: IBIDEN CO.,LTD.
    Inventor: Masanori KANAI
  • Publication number: 20110229337
    Abstract: The present invention is a hybrid ceramic matrix composite turbine engine component comprising an outer shell section(s) and an inner core section(s), wherein the outer shell section(s) and the inner core section(s) were bonded together using a melt infiltration (MI) process. The outer shell section(s) comprises a SiC/SiC material that has been manufactured using a process selected from the group consisting of a slurry cast MI process and a prepreg MI process. The inner core section(s) comprises a material selected from the group consisting an Si/SiC composite material and a monolithic ceramic material. The Si/SiC composite material may be manufactured using the Silcomp process. The present invention may be a high pressure turbine blade, a high pressure turbine vane, a low pressure turbine blade, or a low pressure turbine vane. The present invention is also a method of manufacturing a hybrid ceramic matrix composite turbine engine component.
    Type: Application
    Filed: June 30, 2010
    Publication date: September 22, 2011
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Douglas Melton Carper, Suresh Subramanian, Richard William Jendrix, James Dale Steibel