Abstract: To provide a method for manufacturing a multi-layered near net shape for a mold product with improved yields of material, strength and rigidity. Prepreg tapes 1 of composite material comprised of thermoplastic resin and reinforced fibers are used to manufacture the near net shape, wherein the prepreg tapes 1 in a same layer are disposed in different directions based on the directions of fibers contained the prepreg tapes 1 and an outer force to be applied to the mold product, and wherein each prepreg tape 1 is placed and stitched by a suitable stitching method.

Abstract: Embodiments herein relate to the field of waterproofing, and, more specifically, to waterproof footwear and methods of waterproofing a stitch line in footwear. In various embodiments, methods are provided for waterproofing a seam in an article of footwear by positioning an uncured rubber tape between the layers to be stitched, stitching the seam through the uncured rubber tape, and at least partially curing the rubber tape.

Abstract: A sheet for a fiber-reinforced resin according to the present invention includes a conjugate fiber that contains a low melting point polymer component and a high melting point polymer component. The low melting point polymer component and the high melting point polymer component are polymers of the same type. When the sheet is formed into a fiber-reinforced resin molded article, the low melting point polymer component serves as a matrix resin, while the high melting point polymer component serves as a reinforcing fiber. The conjugate fiber is arranged in at least one direction. A fiber-reinforced resin molded article according to the present invention is obtained by heating the sheet for a fiber-reinforced resin to a temperature equal to or higher than the melting point of the low melting point polymer component and lower than the melting point of the high melting point polymer component, followed by compression molding.

Abstract: A method for producing single- or multi-layered fiber preforms by the TFP process with fiber strands, aligned substantially to be oriented with the flux of force, laid on a backing layer and attached by fixing threads, to form a fiber preform with a desired material thickness and without a backing layer. A release layer is applied at least in certain regions to the backing layer and, after completion of the TFP process, the fiber preform is introduced into a fixing device, in which at least some of the fixing threads are melted. Subsequently the backing layer, separated from the fiber preform by the release layer, is detached from the fiber preform. The fiber preforms have a virtually optimum fiber structure without flaws along with a desired material thickness and are predestined for the production of composite components for load-bearing components that must withstand high mechanical loads.

Abstract: A fiber bundle arranging device is provided that laminates fiber bundle layers formed of a fiber bundle. The fiber bundle is engaged with arranged pins to have straight parts. The device includes a press roller and a first moving device. The press roller includes a peripheral portion. The peripheral portion of the press roller depresses the straight parts of the fiber bundle engaged with the pins toward the roots of the pins in the vicinity of the pin. The first moving device moves the press roller in the arrangement direction of the pins such that the peripheral portion sequentially intersects the straight parts of the fiber bundle.

Abstract: A method of forming a composite structure can include providing a plurality of composite panels of material, each composite panel having a plurality of holes extending through the panel. An adhesive layer is applied to each composite panel and a adjoining layer is applied over the adhesive layer. The method also includes stitching the composite panels, adhesive layer, and adjoining layer together by passing a length of a flexible connecting element into the plurality of holes in the composite panels of material. At least the adhesive layer is cured to bond the composite panels together and thereby form the composite structure.

Abstract: There is described a reinforced fibrous material including two nonwoven fabric layers entangled with each other and with a metallic mesh layer disposed there between, and methods for its preparation and uses thereof.

Abstract: In a method of manufacturing leather for being applied to components, the following procedural steps are performed: providing manufactured leather, and applying an adhesive layer to the rear side of the leather or, respectively, to a composite material face in case of a leather composite material, wherein a bonding adhesive is used for building up the adhesive layer, allowing repositioning of the leather or of the leather composite material essentially an arbitrary number of times.

Abstract: A kind of baseball and softball shaping mold and shaping method thereof, firstly according to the outside shape of the ball, two figure of 8 shaped soft pieces are manufactured and fit together to make a mold cavity, and on the inside sides along where the two soft pieces join, grooves are set which forms the raised sewn section which appears on the surface of the softball or baseball. An inlet is set where the seams of two soft pieces join, and fluid PU material is poured into the center of the cavity through the inlet, partially filling the cavity. Thereafter the inlet is plugged, and the mold is shaken to allow the PU material to be evenly distributed and harden on the inside walls of the cavity, which forms the ball cover of the ball, and at the same time, an accommodating space for the ball core is formed in the cavity of the ball cover.

Abstract: A composite, felt-based material includes a felt layer, a second material layer, and an adhesive layer which adheres the second material layer to the felt layer.

Abstract: A method of creating a camouflage device includes providing two bolts of lace with at least one of the bolts including pleated regions extending from one side to the other where the bolts are attached together. Each bolt of lace may include a particular pattern of stitches and/or coloring to further create more realistic three-dimensional camouflage system. Hems formed along the bolts of lace may include button holes and/or button or grommets for fastening a plurality of camouflage devices together.

Abstract: A method of manufacturing a composite concrete article comprising affixing at least one layer of textile to a base layer and incorporating the base layer into a body of wet uncured concrete such that the base layer becomes embedded in the concrete, whereby at least a portion of the at least one textile layer defines at least a portion of a surface of the cured concrete article with the base layer embedded within the concrete to anchor the textile layer to the concrete.

Abstract: A simplified method for making an impermeable joining on three-layer or bi-layer fabric materials, either with or without a complex construction on a joining side thereof, and being preliminarily joined by a stitching or ultrasound joining arrangement, wherein said method comprises only two method steps, a first joining step of joining two fabric material panels and a second impermeabilizing step carried out by cauterizing and sealing a strip element, and being performed by a single machine in a single operation thereof.

Abstract: A method of making at least one stiffener element includes cutting out two substantially identical elongate flanks from fiber plates, each flank presenting two lateral projections on either side of a central portion. The flanks are superimposed with one another and stitched together along two parallel lines that mark the boundaries between the lateral projections and the central portions. The lateral projections are folded along the lines of stitching to either side of the assembly in order to form flanges.

Abstract: A novel dry stick device construction for the determination of an analyte in a sample is provided. The device comprises: (i) optionally a solid support, (ii) at least one reagent pad comprising a reagent or a combination of reagents capable of reacting with the analyte, a derivative of said analyte or an indicator compound for said analyte to provide a detectable signal when in a moistened state, the at least one reagent pad providing a first environment for said reagent(s), said first environment permitting an improved storage stability of the reagent(s) and dry stick device when in a non-moistened state, and (iii) a regulating pad being in contact with the at least one reagent pad, the regulating pad creating a second environment for said reagent(s), when in a moistened state, said second environment permitting an increased rate of reaction between the analyte and the reagent.

Abstract: A reusable hose bundling sleeve is provided that is made of a tightly-woven nylon material coated with urethane. Strips of hooks and loops are adhered and stitched to opposite ends of opposite sides of the sleeve. The reusable hose is installed by wrapping the sleeve around the hoses or cables such that the strips of hooks and loops align and engage. Notches can be cut along the length of the reusable hose bundling sleeve to allow for shorter hoses or cables within the sleeve to exit. Because of the materials used, the notches will not weaken the fibers and cause fraying. The reusable hose bundling sleeve is removed by separating the strips of hooks and loops and unwrapping the sleeve. The reusable hose bundling sleeve can be installed, removed, and reinstalled quickly and without diminishing durability. Alternatively, the sleeve may be adapted to be secured and/or hanged.

Abstract: An insole suitable for use with footwear. A body has at least one material layer and includes at least one heat-sensitive support element including thermoplastic material. The heat-sensitive support element is embedded in or joined with body to enable shaping at least part of the insole when heated and hardening by cooling. The heat-sensitive support element includes a plurality of hollows facing a direction substantially opposite a predetermined top side of the insole intended to receive a foot of a user. A corresponding method.

Abstract: A display device includes a display unit, a sealing substrate, a first metal layer, a second metal layer, and a conductive wire member. The display unit is formed over a substrate. A sealing substrate is secured to the substrate by a bonding layer, and comprising a composite member and an insulating member. A first metal layer is formed over the inner surface of the sealing substrate facing the substrate, and a second metal layer is formed over the outer surface of the sealing substrate. A conductive wire member successively passes through at least two points of each of the first metal layer, the insulating member, and the second metal layer, and is secured to the sealing substrate to provide conduction of the first metal layer and the second metal layer.

Abstract: Embodiments of an apparatus and method provide protection against ballistic threats using stitches. Embodiments include multiple layers of fabric each including an inner core made of substantially rigid material and outer surfaces. The multiple layers of fabric are hot-pressed together to form a ballistic panel. Embodiments further include a plurality of stitches that provides an additional mechanical bond to hold the multiple layers of fabric together to improve the level of protection against ballistic threats. The ballistic panel may be cut to a size appropriate for different applications, e.g., ballistic visor for vehicle use or a briefcase insert or backpack for personal use.

Abstract: In one aspect, the present invention provides a preform, comprising: (a) a reinforcing fabric layer; and (b) a polyetherimide fiber incorporated into the reinforcing fabric layer as a stitch thread material. The reinforcing fabric layer comprises less than about 10% by weight polyetherimides. In another aspect, the present invention provides an uncured and a cured composite composition comprising the perform. Articles and method of making the cured composite compositions are also provided.

Abstract: A composite material 10 for forming custom fitted orthopedic and other products. The composite material is easily formable when heated to temperatures of about two hundred degrees Fahrenheit for a time of at least six to eight minutes and then is rigid at temperatures of about one hundred thirty degrees. The composite material can be sewn and formed in complex shapes when initially heated to about two hundred degrees. Closure attachments 60 can be secured to the composite material as needed on site rather than at the manufacturing facility. The composite material can be custom fitted to a patient in situ.

Abstract: A portable, lightweight ballistic panel integrated with a shelter is capable of withstanding penetration by ammunition and fragmentation, so that the occupants of the shelter remain safe and unharmed. In one embodiment of the invention, wall segments or panels of ballistic material are provided so as to hang from an interior or exterior frame member of the shelter. In another embodiment, the present invention provides a frame independent of the shelter frame to which the panels can be secured. The panels can be provided such that they fold up into portable and manageable units. In one embodiment of the invention, wall panels are provided with a welded seam that binds plies of the outer shell of the wall attachment with an inner ballistic-resistant material.

Abstract: A sports board includes a foam core, a cloth cover layer, and a slick outer layer that is laminated to at least the bottom surface of the cover layer. A method of making a sports board includes adding graphics to at least one of the upper and lower portions of a cover layer, then laminating a slick outer layer to at least a bottom surface of the lower portion of the cover layer. The edges of the of upper and lower portions of the cover layer are then sewed together, while leaving an opening at one end so that the resultant cover “bag” may be filled with granular foam material. After the cover bag is filled with the foam material, the opening in the cover layer is sewed closed to form a sports board pre-structure. The sports board pre-structure is then placed in a molding apparatus to undergo a molding process.

Abstract: The present invention refers to an impact-resistant and penetration-resistant textile structure, to a method and to an apparatus for production thereof.

Abstract: Disclosed is a method for manufacturing a fiber-reinforced composite sabot for use in APFSDS (Armor. Piercing Fin Stabilized Discarding Sabot) wherein a plurality of fiber mats are laminated instead of one-directional prepreg ply and whole part is reinforced by stitching through long fiber bundle in order to enhance circumferential shear strength, and high quality fiber-reinforced composite sabot is manufactured in a short time using resin-injection vacuum assisted resin transfer molding after stitching.

Abstract: In some embodiments, the present invention provides filtration media for the treatment of flue gas streams and methods of making and using the same. In one embodiment, a filtration medium comprises a pollutant absorbent layer comprising a plurality of activated carbon fibers, a first woven fabric, and a second woven fabric, wherein the pollutant absorbent layer is positioned between the first woven fabric and the second woven fabric.

Abstract: A method of increasing the tensile strength of polymer films is provided. The creation of the load distribution elements in polymer films necessary to achieve this result is described. Application of the present invention to increase suture retention in a surgical polymer film is also provided.

Abstract: The present invention provides an implantable graft that includes an elongate graft tube having opposing ends defining an attachment site for attaching the graft to a stent. The graft further includes a reinforcement member attached adjacent to at least one of the ends of the graft for establishing a reinforced attachment site for the graft, thereby preventing elongation of a suture hole in the material. Furthermore, the present invention provides a graft wherein at least one end of the graft is folded over itself and glued or sutured to itself and/or the stent, thereby forming a reinforcement thereto.

Abstract: A method of joining two panels of fabric comprises the steps of: placing the edges of the panels in register with each other to form a seam; wrapping the edge of at least one panel in fusible thread to create a treated edge; stitching the interfolded panels to join them to each other; and applying heat to the stitched seam to cause the fusible thread to melt.

Abstract: Incorporation of functional cloth into prepreg composites A combined prepreg material (10) for use in composite lay-up techniques is described. The material (10) comprises first and second layers (12, 18) impregnated with a matrix material such as a resin. The first layer (12) is a functional layer and the second layer (18) is a keying layer. The keying layer (18) comprises a keying medium to facilitate bonding of the combined prepreg material (10) to a gel coat. The functional layer (12) comprises a woven cloth (14). A circuit is provided on a first surface (16) of the cloth (14).

Abstract: A printed emblem for being securing to a first fabric includes a fabric base having a front surface and a rear surface. The fabric base is made of the same or substantially the same material as the first fabric and has the same or substantially the same weave pattern and color as the first fabric. An emblem design is printed onto the fabric base. A stitched border extends around the periphery of the fabric base, the border being made using a relatively small sized needle and a relatively thin, dull yarn which is the same or substantially the same color as the color of the fabric base so that the border is relatively small and fades into the fabric base so as to be nearly invisible. A layer of thermoplastic adhesive material is bonded to the rear surface of the fabric base for securing the emblem to the first fabric.

Abstract: A method for manufacturing a protection device includes the steps of forming a plurality of cells in a support strip, filling the cells with a non-cross-linked compound, cross-linking the compound to form at least one module made of viscoelastic gel in the plurality of cells, depositing an adhesive substance on each module, and depositing a strip of fabric on the support strip to obtain a final compound strip. The at least one module made of viscoelastic gel is glued onto the strip of fabric by the adhesive substance.

Abstract: A construct for a hockey blade that includes a foam core. The foam core includes a first core face, a second core face, and a core edge. A first layer of resin preimpregnated tape is wrapped continuously around the first core face, the core edge and the second core face. A thread is stitched along the first layer of preimpregnated tape. A second layer of resin preimpregnated tape wrapped continuously around the first layer of resin preimpregnated tape.

Abstract: A guiding device for a device for producing fibre preforms by the TFP process, the guiding device guiding the fibre strand. The guiding device has an opening with a variable cross-section for leading through the fibre strand, wherein the guiding device is fitted in the region of a sewing head of the TFP process device. The width of the fibre strands to be laid and attached can be increased, for example in portions of the path curve with small radii of curvature, so that undesired local thickenings are avoided in these portions of the path curve. An open-loop and closed-loop control device undertakes the path control of the sewing head and the control of the variation of the cross-sectional geometry of the guiding device. Existing devices for producing fibre preforms for composite components by the TFP process can be retrofitted with the guiding device.

Abstract: A ceramic matrix composite structure has a reinforced core for carrying loads. The core includes a web connected between the facesheets by edge bonded joints for transmitting compressive, tensile and shear loads. The edge bonded joints are laterally reinforced by bridging members bonded to the facesheets, on opposite sides of the webs The bridging members may comprise low density, high temperature rigid foam.

Abstract: A new liner and method of forming a liner for use in lining the junction between a main pipe and a lateral pipe are provided. A liner tube is joined about one end to a liner member about an aperture in the liner member. A liquid thermoset adhesive is applied around a junction formed between the liner tube and the liner member on a resin impermeable coated side of the liner tube and the liner member. The thermoset adhesive is not affected by temperature changes present during an exothermic reaction when the resin impregnated liner tube and liner member are cured and hardened.

Abstract: The invention relates to a method of fabricating a structural part comprising a tubular portion from which there projects a structural element made of composite material, the method comprising the steps of: shaping a plane preform comprising a stack of a plurality of superposed fiber plies such that over at least a fraction of the preform that is to form a structural portion, the plies are secured to one another, and over at least another fraction of the preform that is to form a portion for connecting to the tube, the plies are separable so as to form two facing sheets; inserting a tube between the sheets of the connection portion so that the sheets surround the tube at least in part; and bonding the tube to the preform such that the tube forms the tubular portion and the preform forms the structural element of the structural part.

Abstract: Method of manufacturing aerogenerator blades that avoids or reduces some formation deficiencies existing in the traditional methods of manufacturing aerogenerator blades. The method comprises: positioning at least one support plate (2) on a plug (3) corresponding to a predetermined shape of at least a portion of the blade; removably fixing the support plate (2) to the plug (3); stacking a plurality of layers (1) of at least one material over the support plate (2); stitching the plurality of layers (1) to the support plate (2); displacing the plurality of layers (1) stitched to the support plate (2) into a mould (4), the mould (4) having a shape corresponding to the counter shape of the plug (3).

Abstract: A head placement system for a bed is provided that includes a bed sheet that has an upper surface. The bed sheet has a head edge on one end and a toe edge on an opposite end, and first and second side edges that extend from the head edge to the toe edge. Head indicating indicia is also included and is located on and attached to the upper surface. The head indicating indicia is positioned on the upper surface at a location that designates where a head of a user is located when sleeping on the bed.

Abstract: A gas turbine engine component is disclosed having a composite construction. In one embodiment the gas turbine engine component is a blade that includes a shroud. A fiber ply of the composite construction extends from an airfoil part of the blade to the shroud. The shroud can include multiple plies that can be stitched together. In one form a sealing knife is formed and coupled to the shroud. The sealing knife can be coupled to the shroud by stitching. Filler material can be used in the composite construction of the gas turbine engine component.

Abstract: A dusting device is provided that has at least one cleaning member with a microfiber bundle secured to a spine by a seam. The spine provides a resilient flexibility to the cleaning member such that the spine flexes as pressure is applied, but at least partially returns to an original shape upon removal of the pressure.

Abstract: The invention concerns a method of connecting a first material to a second material by means of a heat-activatable adhesive material (8) in aircraft construction, wherein the adhesive material (8) is arranged between the first material and the second material and an induction heat which is adequate to activate the adhesive material (8) is generated. The first material and/or the second material and/or the adhesive material (8) have an induction heat-generating means. The induction heat-generating means is a non-woven metallic mesh and/or the induction heat-generating means (53) has an amount of carbon fibers for induction heat generation. The invention further concerns an apparatus comprising a first material and a second material, wherein the first material and the second material have a connection which can be produced by a heat-activatable adhesive material arranged between the first material and the second material, in accordance with the method in accordance with the invention.

Abstract: A composite structure is provided including a first fabric and a second fabric. A substantially elongate and substantially rigid first member is spaced apart from and coupled with the first fabric via the second fabric. A resin substantially is infused into the first fabric and the second fabric, and substantially encapsulates the first member to form a unitary structure.

Abstract: A method for producing a composite part is provided that includes the steps of obtaining a fibrous mat having an outer surface; stitching an ornamental feature over the outer surface of the fibrous mat; and encapsulating the fibrous mat with the ornamental feature stitched therein in a transparent matrix with the ornamental feature outwardly visible through the matrix.

Abstract: A ceramic fiber based fire barrier for vehicles contains and directs fires and prevents or substantially hinders fire or extreme heat from adversely affecting underlying materials. The fire barriers protect the vehicle and vehicle components from damage from fire and heat, and also provide increased protection to passengers. The fire barriers provide additional time to properly evacuate passengers from a vehicle in the case of an emergency.

Abstract: A method of making an outer shell, the method comprising: (a) providing first and second sheets, each of the first and second sheets being made of a layer of high-density polyethylene, polypropylene, polyurethane or polycarbonate extruded with a layer of non-woven fabric; (b) providing a third sheet made of high-density polyethylene foam, polypropylene foam, polyurethane foam or polystyrene foam, the third sheet having top and bottom sides; (c) affixing a first layer of adhesive film on the top side of the third sheet; (d) affixing a second layer of adhesive film on the bottom side of the third sheet; (e) placing the third sheet between the first and second sheets such that the first layer of adhesive film of the third sheet contacts the layer of non-woven fabric of the first sheet and the second layer of adhesive film of the third sheet contacts the layer of non-woven fabric of the second sheet; (f) stitching together the first, second and third sheets in order to form a composite sheet; and (g) thermoformin

Abstract: A flexible heat insulation product (1) comprising a flexible heat insulating core layer (4) with a first side (3) and a second side (9), and a flexible facing (2) that is connected to the first side (3) of the insulating core layer (4) by a plurality of elements (7) that extends from the facing (2) to the second side (9) of the insulating core layer (4). The insulation product (1) further comprises a flexible heat insulating cover layer (8) that is secured to the second side (9) of the insulating core layer (4). A method for producing such a product is also disclosed.

Abstract: A golf club grip having an outer leather layer that includes a low water absorption leather and a polymeric protection coat. The low water absorption leather has a static water absorption range from about 30% by weight to 20% by weight after completely immersed in water for one hour and a range from 45% by weight to 35% by weight after completely immersed in water for six hours in the test method according to ASTM D6015. The protection coat is bonded to a grain surface of the low water absorption leather to retard the penetration of water and to protect the leather from damages. The outer leather layer is configured either as a single sheet or as a strip, wrapped and adhered onto a lining sleeve to cover a sleeve body of the lining sleeve to form a water repellent leather grip.

Abstract: An implant having a preferably hollow cylindrical basic structure. A nonwoven fabric is disposed in and/or on the basic structure, the nonwoven fabric preferably comprising biocompatible thermoplastic polyurethane and/or a polymer selected from the group consisting of polylactic acid; polycaprolactone, and a copolymer thereof, and/or a polymer including polyphosphazene. At least in at least one section of the implant, preferably at the proximal and/or distal ends of the implant, fastening means are provided or the nonwoven fabric is treated such that, at least in the expanded state of the implant, the protrusion of nonwoven fabric sections from the implant is significantly reduced. Furthermore, a method for producing such an implant is provided.

Abstract: A method for manufacturing a ball casing by piecing together plural sections is disclosed. The method includes the steps of: (1) providing a material having a protection layer and a fiber layer adhering therewith; (2) cutting the material into sections and (3) piecing together the sections to form a ball casing.