Multi-layer Waterlaid Webs Or Sheets Patents (Class 162/123)
  • Patent number: 8801899
    Abstract: Paperboards having improved MD and CD bending stiffness by including a paperboard binder coalescing agent to cause starch paperboard binder to coat at least some of the paperboard fibers. Also a method for preparing these improved bending stiffness paperboards by combining with an untreated paperboard fiber stream a treated paperboard fiber stream where at least some/at least a portion of the paperboard fibers are coated with a starch paperboard binder due to the coalescing action of a paperboard binder coalescing agent.
    Type: Grant
    Filed: September 6, 2013
    Date of Patent: August 12, 2014
    Assignee: International Paper Company
    Inventors: David V. Reed, David A Dyer
  • Patent number: 8790494
    Abstract: The invention provides a three layered reprographic paper having improved strength, stiffness and curl resistance properties, and a method for making same. The paper has a central core layer made largely of cellulose and bulked with a bulking agent such as a diamide salt. A starch-based metered size press coating is pressed on both sides of the core layer, wherein the starch has a high solid content. The coating forms a three layered paper having an I-beam arrangement with high strength outer layers surrounding a low density core.
    Type: Grant
    Filed: May 31, 2013
    Date of Patent: July 29, 2014
    Assignee: International Paper Company
    Inventors: Agne Swerin, Jay C. Song, Ladislav Bednarik, Peter F. Lee, Michael C. Herman, Sen Yang
  • Patent number: 8764940
    Abstract: A rolled web of cellulosic paper. The rolled web having a machine direction and a cross direction, the rolled web comprising at least two visually distinct repeating emboss patterns of machine direction oriented embossments. Each the repeating emboss pattern comprise a first region comprising a first emboss design and a first width; a second region comprising a second emboss design and a second width; and a third region disposed between and contiguous with the first and second regions, the third region comprising a third emboss design and a third width. Each of the repeating emboss patterns have a repeat pattern width, the repeat pattern width being measured in the cross direction of the rolled web, the repeat pattern width being the sum of the first, second, and third widths of the repeating emboss pattern.
    Type: Grant
    Filed: June 6, 2013
    Date of Patent: July 1, 2014
    Assignee: The Procter & Gamble Company
    Inventors: Stacey Ann Espinosa, Cathy Marie Sanders, Nakomi Lee Feldman, Angela Michelle Roberts, Marion Janet Lopez Fernandez, Jeffrey Glen Sheehan, Katherine Hope Poli
  • Patent number: 8702905
    Abstract: The present invention provides tissue products having a high degree of stretch and low modulus at relatively high tensile strengths, such as geometric mean tensile strengths greater than about 1500 g/3? and more preferably greater than about 2000 g/3?. The combination of a tough, yet relatively supple sheet is preferably achieved by subjecting the embryonic web to a speed differential as it is passed from one fabric in the papermaking process to another, commonly referred to as rush transfer.
    Type: Grant
    Filed: January 31, 2013
    Date of Patent: April 22, 2014
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Michael Alan Hermans, Angela Ann Johnston, Gretchen Sarah Koch, Maurizio Tirimacco, Erin Ann McCormick, Mark William Sachs, Jeffrey Dean Holz, Peter John Allen, Kevin Joseph Vogt
  • Patent number: 8679295
    Abstract: The present disclosure relates generally to a tissue product having a creping composition disposed onto at least one surface thereof to increase the softness of the article, while retaining or improving manufacturing efficiency. Preferably the creping composition comprises a first component that is cationic and a second component that is capable of forming a film. Preferably both the first and second components are water soluble. The first component carries a cationic charge that is capable of forming ionic bonds with the negatively charged fibers of the tissue web, thus providing a retention mechanism by which the creping composition is retained. The overall retention of the creping composition reduces the concentration of the composition in the machine process water, improving machine operability and runability.
    Type: Grant
    Filed: March 20, 2012
    Date of Patent: March 25, 2014
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Frank Gerald Druecke, Dave Allen Soerens, Benjamin Joseph Kruchoski, Frederick John Lang, Christopher Lee Satori, John Alexander Werner, IV, Cathleen Mae Uttecht, Mickey Joseph Authement, II
  • Patent number: 8679296
    Abstract: The disclosure relates to high bulk tissue webs containing microspheres. To form the tissue webs, a nonionic polymer dispersion, such as polyvinyl alcohol stabilized vinyl acetate-ethylene copolymer dispersion, is mixed with microspheres and incorporated into tissue webs to increase sheet bulk.
    Type: Grant
    Filed: July 31, 2012
    Date of Patent: March 25, 2014
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Jian Qin, Deborah Joy Calewarts
  • Patent number: 8673115
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes forming a nascent web from a papermaking furnish, the nascent web having a generally random distribution of papermaking fiber, transferring the nascent web having the generally random distribution of papermaking fiber to a translating transfer surface that is moving at a transfer surface speed, drying the web, to a consistency of from about 30 to about 60 percent, including compactively dewatering the web prior to or concurrently with transfer of the web to the transfer surface, fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric with a patterned creping surface, the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, the web being creped from the transfer surface and redistributed on the creping fabric.
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: March 18, 2014
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Patent number: 8663425
    Abstract: The present invention provides a method for easily and efficiently manufacturing microfibrous cellulose composite sheets. The present invention is a method for manufacturing microfibrous cellulose composite sheets, including a preparation process in which a polymer emulsion is mixed with an aqueous suspension including microfibrous cellulose, thereby preparing a mixed fluid, a papermaking process in which the mixed fluid is dehydrated on a porous base material through filtration, and a sheet including moisture is formed, and a drying process in which the sheet including moisture is heated and dried. In addition, the present invention is a method for manufacturing a microfibrous cellulose composite sheet laminate, in which the microfibrous cellulose sheets are thermally compressed and thus laminated as they are or after being provided with a polymer layer on at least one surface thereof.
    Type: Grant
    Filed: July 22, 2010
    Date of Patent: March 4, 2014
    Assignee: Oji Holdings Corporation
    Inventors: Yasutomo Noishiki, Takashi Kawamukai, Mitsuru Tsunoda, Yoshiyuki Asayama
  • Publication number: 20140053994
    Abstract: Fibrous structures that exhibit a Dry Burst of greater than 360 g as measured according to the Dry Burst Test Method and optionally, a Total Dry Tensile of less than 2450 g/76.2 mm and/or a Machine Direction (MD) Dry Tensile of less than 1520 g/76.2 mm and/or a Geometric Mean (GM) Total Dry Tensile of less than 1180 g/76.2 mm as measured according to the Tensile Strength Test Method are provided.
    Type: Application
    Filed: October 30, 2013
    Publication date: February 27, 2014
    Applicant: The Procter & Gamble Company
    Inventors: John Allen MANIFOLD, Charles Chidozie EKENGA, Douglas Jay BARKEY, Kathleen Diane SANDS, Thorsten KNOBLOCH
  • Patent number: 8657997
    Abstract: A web product having at least one ply and having a Basis Weight, BW, to Dry Bulk, DB, value satisfying the equation DB?34.63?0.31*BW is disclosed.
    Type: Grant
    Filed: December 14, 2012
    Date of Patent: February 25, 2014
    Assignee: The Procter & Gamble Company
    Inventors: Osman Polat, Jeffrey Glen Sheehan
  • Patent number: 8652634
    Abstract: Fibrous structures that exhibit a Geometric Mean Elongation of greater than 15.8% as measured according to the Elongation Test Method are provided.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: February 18, 2014
    Assignee: The Procter & Gamble Company
    Inventors: John Allen Manifold, Charles Chidozie Ekenga, Douglas Jay Barkey, Kathleen Diane Sands, Thorsten Knobloch, Robert Lenord Powers, Christopher Gerald Donner
  • Publication number: 20140000823
    Abstract: A method of splitting hollow cellulosic fibers employs the steps of wetting the fibers, feeding the wet fibers to a gaseous flow, and conducting the gaseous flow carrying the fibers through a venturi tube, the pressure drop in the venturi tube throat bringing a pressure difference between liquid inside the fibers and gas outside of the fibers and causing the fibers to split in their longitudinal direction, to open the lumen inside the fibers.
    Type: Application
    Filed: December 16, 2011
    Publication date: January 2, 2014
    Inventor: Reijo K. Salminen
  • Publication number: 20140000826
    Abstract: Fibrous structures that exhibit a Geometric Mean Modulus (GM Modulus) of less than 1402.4 g/cm at 15 g/cm as measured according to the Modulus Test Method described herein and a Geometric Mean Elongation (GM Elongation or GM Elong) of less than 10.2% measured according to the Elongation Test Method described herein are provided.
    Type: Application
    Filed: September 3, 2013
    Publication date: January 2, 2014
    Applicant: The Procter & Gamble Company
    Inventors: John Allen MANIFOLD, Joshua Thomas FUNG, Jeremy Howard NUGENT, Ashley Lynn KUNTZ, Katie Kristine Fleming GLASS, Kathryn Christian KIEN, Kevin MITCHELL
  • Patent number: 8597781
    Abstract: Fibrous structures that exhibit a Dry Burst of greater than 360 g as measured according to the Dry Burst Test Method and optionally, a Total Dry Tensile of less than 2450 g/76.2 mm and/or a Machine Direction (MD) Dry Tensile of less than 1520 g/76.2 mm and/or a Geometric Mean (GM) Total Dry Tensile of less than 1180 g/76.2 mm as measured according to the Tensile Strength Test Method are provided.
    Type: Grant
    Filed: May 3, 2012
    Date of Patent: December 3, 2013
    Assignee: The Proctor & Gamble Company
    Inventors: John Allen Manifold, Charles Chidozie Ekenga, Douglas Jay Barkey, Kathleen Diane Sands, Thorsten Knobloch
  • Publication number: 20130299107
    Abstract: The disclosure provides tissue webs, and products incorporating the same, where the webs comprise wood and bamboo fibers. More specifically the disclosure provides soft and durable through-air dried tissue webs comprising at least about 10 percent bamboo fiber by weight of the web. In the through-air dried tissue webs of the present disclosure, bamboo typically replaces high average fiber length wood fibers, which increases the bulk of the through-air dried web without negatively effecting softness or durability.
    Type: Application
    Filed: April 30, 2013
    Publication date: November 14, 2013
    Applicant: Kimberly-Clark Worldwide, Inc.
    Inventor: Thomas Gerard Shannon
  • Publication number: 20130269892
    Abstract: Spirally wound paper products are disclosed having desirable roll bulk, firmness and softness properties. The rolled products can be made from a multiple ply tissue webs formed according to various processes. Tissue webs having basis weights greater than about 40 grams per square meter were wound into rolls having a Kershaw roll firmness of less than about 9 mm and a roll bulk of greater than about 15 cc/g. Similarly, tissue webs having basis weights less than about 40 grams per square meter were wound into rolls having a Kershaw roll firmness of less than about 9 mm and a roll bulk of greater than about 18 cc/g.
    Type: Application
    Filed: June 7, 2013
    Publication date: October 17, 2013
    Inventors: Michael Alan Hermans, Samuel August Nelson, Paulin Pawar
  • Publication number: 20130213594
    Abstract: Processes for making fluff pulp sheets mechanically eliminate many unwanted fiber-to-fiber bonding (fiber bundles) in the sheet. Pulp slurry is deposited on a moving bottom forming wire to form a stock web. Pulp slurry is brought into contact with a moving top forming wire. The stock web is subjected to up and down dewatering creating separately formed layers to reduce fiber-to-fiber bonding. The stock web can be subjected to strong pulsating shear forces as it is being advanced along the bottom forming wire to break fiber bundles. The pulp slurry can be deposited on the bottom forming wire utilizing a headbox with dilution control to selectively adjust the concentration of the pulp slurry. Shoe presses can be used to dewater the web after it is subjected to the pulsating shear forces.
    Type: Application
    Filed: February 16, 2012
    Publication date: August 22, 2013
    Applicant: INTERNATIONAL PAPER COMPANY
    Inventors: JYRKI T. JAAKKOLA, JAMES E. SEALEY
  • Patent number: 8507083
    Abstract: Fibrous structures that exhibit a Geometric Mean Elongation of greater than 15.8% as measured according to the Elongation Test Method are provided.
    Type: Grant
    Filed: May 2, 2011
    Date of Patent: August 13, 2013
    Assignee: The Procter & Gamble Company
    Inventors: John Allen Manifold, Charles Chidozie Ekenga, Douglas Jay Barkey, Kathleen Diane Sands, Thorsten Knobloch
  • Patent number: 8500955
    Abstract: The present disclosure provides tissue webs with improved durability produced by rewetting a dried tissue web, pressing the rewetted web and drying the web for a second time. This improved durability is manifested by a high cross-machine direction (CD) slope.
    Type: Grant
    Filed: December 22, 2011
    Date of Patent: August 6, 2013
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Michael Alan Hermans, Rachel Allison Graff, Samuel August Nelson
  • Patent number: 8491995
    Abstract: Fibrous structures that exhibit a cross machine direction total energy absorption (CDTEA) of greater than 8 cm-g/cm2 as measured according to the TEA Test Method.
    Type: Grant
    Filed: April 1, 2011
    Date of Patent: July 23, 2013
    Assignee: The Procter & Gamble Company
    Inventors: John Allen Manifold, Charles Chidozie Ekenga, Douglas Jay Barkey, Kathleen Diane Sands, Thorsten Knobloch
  • Patent number: 8481133
    Abstract: Spirally wound paper products are disclosed having desirable roll bulk, firmness and softness properties. The rolled products can be made from a multiple ply tissue webs formed according to various processes. Tissue webs having basis weights greater than about 40 grams per square meter were wound into rolls having a Kershaw roll firmness of less than about 9 mm and a roll bulk of greater than about 15 cc/g. Similarly, tissue webs having basis weights less than about 40 grams per square meter were wound into rolls having a Kershaw roll firmness of less than about 9 mm and a roll bulk of greater than about 18 cc/g.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: July 9, 2013
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Michael Alan Hermans, Samuel August Nelson, Paulin Pawar
  • Patent number: 8460512
    Abstract: The invention provides a three layered reprographic paper having improved strength, stiffness and curl resistance properties, and a method for making same. The paper has a central core layer made largely of cellulose and bulked with a bulking agent such as a diamide salt. A starch-based metered size press coating is pressed on both sides of the core layer, wherein the starch has a high solid content. The coating forms a three layered paper having an I-beam arrangement with high strength outer layers surrounding a low density core.
    Type: Grant
    Filed: June 27, 2008
    Date of Patent: June 11, 2013
    Assignee: International Paper Company
    Inventors: Agne Swerin, Michael Herman, Jay C Song, Sen Yang, Peter F Lee, Ladislav Bednarik
  • Patent number: 8460786
    Abstract: Embossed fibrous structures that exhibit a Dry Burst of greater than 270 g as measured according to the Dry Burst Test Method and more particularly to embossed fibrous structures that exhibit a Dry Burst of greater than 270 g as measured according to the Dry Burst Test Method and a Total Dry Tensile of less than 2375 g/76.2 mm and/or a Geometric Mean Total Dry Tensile of less than 1130 g/76.2 mm as measured according to the Tensile Strength Test Method are provided.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: June 11, 2013
    Assignee: The Procter & Gamble Company
    Inventors: John Allen Manifold, Charles Chidozie Ekenga, Douglas Jay Barkey, Kathleen Diane Sands, Thorsten Knobloch
  • Patent number: 8449976
    Abstract: Fibrous structures that exhibit a Geometric Mean Flexural Rigidity (GM Flexural Rigidity or GMFlex) as measured according to the Flexural Rigidity Test Method described herein to Dry Burst (DB) as measured according to the Dry Burst Test Method described herein ratio (GMFlex/DB ratio) of less than 0.26 and a Density of less than 0.10 g/cm3 as measured according to the Test Methods described herein are provided.
    Type: Grant
    Filed: February 4, 2010
    Date of Patent: May 28, 2013
    Assignee: The Procter & Gamble Company
    Inventors: John Allen Manifold, Joshua Thomas Fung, Jeremy Howard Nugent, Ashley Lynn Kuntz, Katie Kristine Glass, Kathryn Christian Kien, Kevin Mitchell Wiwi
  • Patent number: 8445100
    Abstract: Hydroxyl polymer-containing compositions, especially hydroxyl polymer-containing compositions that can be processed into polymeric structures, especially polymeric structures in the form of fibers are provided.
    Type: Grant
    Filed: July 3, 2012
    Date of Patent: May 21, 2013
    Assignee: The Procter & Gamble Company
    Inventors: Paul Arlen Forshey, Gregory Charles Gordon, Larry Neil Mackey, Mark Ryan Richards
  • Patent number: 8419898
    Abstract: The present invention relates to cationic polymers, such as polyaminoamide epichlorohydrin (PAE), that are derived from renewable resources and can be used to produce wet strength resins suitable for a variety of applications, such as in absorbent paper articles.
    Type: Grant
    Filed: January 17, 2012
    Date of Patent: April 16, 2013
    Assignee: The Procter & Gamble Company
    Inventor: John Collins Dyer
  • Publication number: 20130068867
    Abstract: The present invention provides tissue products having increased CD stretch, which may be manufactured using a process in which the nascent web is subjected to two distinct rush transfers. The first rush transfer occurs when the web is transferred from the forming fabric to the transfer fabric, i.e., the “first position,” and the second occurs when the web is transferred from the transfer fabric to the through-air drying fabric (TAD) fabric, i.e., the “second position.” The overall speed differential between the forming fabric and the TAD fabric may be, for example, from about 10 to about 50 percent, with the amount of rush transfer being divided between the first and second position in a manner sufficient to achieve the desired CD stretch and other sheet properties.
    Type: Application
    Filed: September 21, 2011
    Publication date: March 21, 2013
    Inventors: Michael Alan Hermans, Samuel August Nelson, Mark William Sachs
  • Patent number: 8398820
    Abstract: A method of making a belt-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having an apparently random distribution of papermaking fiber, applying the nascent web having the apparently random fiber distribution to a translating transfer surface that is moving at a transfer surface speed, belt-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping belt, the belt-creping step occurring under pressure of at least 20 pounds per linear inch in a belt creping nip defined between the transfer surface and the creping belt. The belt is traveling at a belt speed that is slower than the speed of the transfer surface. The web is creped from the transfer surface and redistributed on the creping belt.
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: March 19, 2013
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Patent number: 8388803
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having a random distribution of papermaking fiber, applying the nascent web to a translating transfer surface that is moving at a transfer surface speed, fabric-creping the nascent web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping fabric that is traveling at a fabric-creping speed that is slower than the transfer surface speed, the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, such that the nascent web is creped from the transfer surface and redistributed on the creping fabric to form a creped web with a drawable reticulum having a plurality of interconnected regions of different local basis weights.
    Type: Grant
    Filed: February 16, 2012
    Date of Patent: March 5, 2013
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray
  • Patent number: 8388804
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes applying a jet of papermaking furnish to a forming wire, the jet having a jet velocity and the forming wire moving at a forming wire velocity. The papermaking furnish is compactively dewatered to form a nascent web. The nascent web is applied to a transfer surface that is moving at a transfer surface speed. The nascent web is fabric-creped from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric that is traveling at a fabric-creping speed, the fabric-creping speed being slower than the transfer surface speed, and the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, such that the nascent web is creped from the transfer surface and redistributed on the creping fabric to form a creped web. The creped web is dried.
    Type: Grant
    Filed: February 16, 2012
    Date of Patent: March 5, 2013
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray
  • Patent number: 8383235
    Abstract: Fibrous structures that exhibit a Dry Burst of greater than 100 g and a Cross-Machine Direction Flexural Rigidity (CD Flexural Rigidity) of greater than 56 mg*cm2/cm as measured according to the Flexural Rigidity Test Method and/or a Total Dry Tensile (TT or TDT) of less than 3000 g/76.2 mm as measured according to the Tensile Strength Test Method and/or a Geometric Mean Tensile (GM Tensile or GMT) of less than 750 g/76.2 mm as measured according to the Tensile Strength Test Method and/or a Machine Direction Modulus (MD Modulus) of less than 900 g/cm as measured according to the Modulus Test Method are provided.
    Type: Grant
    Filed: February 4, 2010
    Date of Patent: February 26, 2013
    Assignee: The Procter & Gamble Company
    Inventors: John Allen Manifold, Joshua Thomas Fung, Jeremy Howard Nugent, Ashley Lynn Kuntz, Katie Kristine Glass, Kathryn Christian Kien, Kevin Mitchell Wiwi
  • Patent number: 8334049
    Abstract: Fibrous structures that exhibit a Tensile Ratio of greater than 0.5 as measured according to the Tensile Strength Test Method described herein and a Geometric Mean Flexural Rigidity (GM Flexural Rigidity or GM Flex) of less than 195 mg*cm2/cm as measured according to the Flexural Rigidity Test Method described herein and/or a Geometric Mean Modulus (GM Modulus) of less than 935 g/cm and/or a Machine Direction Modulus (MD Modulus) of less than 845 g/cm, are provided.
    Type: Grant
    Filed: February 4, 2010
    Date of Patent: December 18, 2012
    Assignee: The Procter & Gamble Company
    Inventors: John Allen Manifold, Joshua Thomas Fung, Jeremy Howard Nugent, Ashley Lynn Kuntz, Katie Kristine Glass, Kathryn Christian Kien, Kevin Mitchell Wiwi
  • Patent number: 8334050
    Abstract: Fibrous structures that exhibit a Geometric Mean Modulus (GM Modulus) of less than 1070 g/cm as measured according to the Modulus Test Method described herein and a Geometric Mean Elongation (GM Elongation or GM Elong) of less than 15% measured according to the Elongation Test Method described herein are provided.
    Type: Grant
    Filed: February 4, 2010
    Date of Patent: December 18, 2012
    Assignee: The Procter & Gamble Company
    Inventors: John Allen Manifold, Joshua Thomas Fung, Jeremy Howard Nugent, Ashley Lynn Kuntz, Katie Kristine Glass, Kathryn Christian Kien, Kevin Mitchell Wiwi
  • Publication number: 20120312487
    Abstract: Systems and methods for forming fiber webs, including those suitable for use as filter media and battery separators, are provided. In some embodiments, the systems and methods may involve the use of one or more fiber mixtures to form a fiber web. The fiber mixtures may flow in different portions of a system for forming a fiber web that may be separated by a lamella, and may join at a fiber web forming zone to produce a fiber web having multiple layers. The amount of mixing of the fiber mixtures at or near the fiber web forming zone may be controlled to produce fiber webs having different structural and/or performance characteristics. In some embodiments, the systems and methods described herein can be used to form fiber webs having a gradient in a property across a portion of, or the entire, thickness of the fiber web.
    Type: Application
    Filed: May 11, 2012
    Publication date: December 13, 2012
    Applicant: Hollingsworth & Vose Company
    Inventors: Douglas M. Guimond, Mark S. Millar, David Vallery, Milind Godsay
  • Patent number: 8308909
    Abstract: A sheet-forming system includes a separating wedge with a separating wedge protrusion in a range of 0.05 to 3.0 of the largest single gap width of at least two nozzle chambers. The separating wedge includes two separating wedge areas, each having one separating wedge angle, an upstream separating wedge starting area and a downstream separating wedge ending area. The two separating wedge angles assume different angles. The separating wedge starting angle of the upstream separating wedge initial area assumes a greater angle than the separating wedge ending angle of the downstream separating wedge end area. At least one separating wedge surface is a nonplanar transitional area between the two separating wedge areas. The fibrous material suspension free jet formed from at least two fibrous material suspension streams has a free jet length of 100 to 500 mm. The forming roll has a diameter of 1,200 to 2,500 mm.
    Type: Grant
    Filed: June 15, 2011
    Date of Patent: November 13, 2012
    Assignee: Voith Patent GmbH
    Inventors: Markus Häussler, Konstantin Fenkl, Wofgang Ruf, Jürgen Prössl, Mathias Schwaner
  • Patent number: 8277610
    Abstract: A xerographic paper and method of forming includes mechanical fiber and a predetermined curl control defined by a split sheet contraction measurement. The split sheet contraction can be between about 0.8 and about 1.2 and between about 0.9 and about 1.1. Split sheet contraction is defined by a relationship of paper shrinkage in a cross-direction to paper shrinkage in a machine-direction and between the two sides of the sheet when split in the Z-direction.
    Type: Grant
    Filed: April 10, 2007
    Date of Patent: October 2, 2012
    Assignee: Xerox Corporation
    Inventor: Bruce Irwin Katz
  • Patent number: 8257551
    Abstract: A soft, layered, single-ply wet-pressed tissue can be made with improved softness by providing one or both outer layers of the tissue with polysiloxane-treated pulp fibers. A particularly suitable wet-pressing process includes pressing a wet tissue web between a felt and a transfer belt to dewater the web, followed by transfer of the dewatered web to a texturizing fabric where the wet web is provided with a three-dimensional texture. Thereafter the texturized web is transferred to a Yankee dryer, dried and creped. The combination of the polysiloxane fibers and the texturizing step provides a particularly effective combination of surface feel, low stiffness and high bulk (caliper).
    Type: Grant
    Filed: March 31, 2008
    Date of Patent: September 4, 2012
    Assignee: Kimberly Clark Worldwide, Inc.
    Inventors: Paul Douglas Beuther, Young Ko, Paulin Pawar, William James Raynor, Jr., Michael John Rekoske, Terrance David Ries
  • Patent number: 8257552
    Abstract: An absorbent cellulosic sheet having a variable local basis weight. The sheet includes a papermaking-fiber reticulum having (a) a plurality of fiber-enriched pileated regions of a relatively high local basis weight each extending a distance in the cross-machine direction (CD) of the sheet, and (b) a plurality of elongated densified regions of compressed papermaking fibers that interconnect the plurality of fiber-enriched pileated regions. The elongated densified regions (i) have a relatively low local basis weight and each extend a distance in the machine direction (MD) of the sheet, (ii) are arranged in a repeating pattern having leading and trailing edges, such that the elongated densified regions are longitudinally staggered with respect to each other, and (iii) have MD/CD aspect ratios of at least 1.5.
    Type: Grant
    Filed: January 8, 2009
    Date of Patent: September 4, 2012
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Publication number: 20120216974
    Abstract: Fibrous structures that exhibit a Dry Burst of greater than 360 g as measured according to the Dry Burst Test Method and optionally, a Total Dry Tensile of less than 2450 g/76.2 mm and/or a Machine Direction (MD) Dry Tensile of less than 1520 g/76.2 mm and/or a Geometric Mean (GM) Total Dry Tensile of less than 1180 g/76.2 mm as measured according to the Tensile Strength Test Method are provided.
    Type: Application
    Filed: May 3, 2012
    Publication date: August 30, 2012
    Inventors: John Allen Manifold, Charles Chidozie Ekenga, Douglas Jay Barkey, Kathleen Diane Sands, Thorsten Knobloch
  • Patent number: 8241738
    Abstract: Hydroxyl polymer-containing compositions, especially hydroxyl polymer-containing compositions that can be processed into polymeric structures, especially polymeric structures in the form of fibers are provided.
    Type: Grant
    Filed: February 13, 2012
    Date of Patent: August 14, 2012
    Assignee: The Procter & Gamble Company
    Inventors: Paul Arlan Forshey, Gregory Charles Gordon, Larry Neil Mackey, Mark Ryan Richards
  • Publication number: 20120199299
    Abstract: The present invention relates to cationic polymers, such as polyaminoamide epichlorohydrin (PAE), that are derived from renewable resources and can be used to produce wet strength resins suitable for a variety of applications, such as in absorbent paper articles.
    Type: Application
    Filed: January 17, 2012
    Publication date: August 9, 2012
    Inventor: John Collins Dyer
  • Publication number: 20120199298
    Abstract: The present invention relates to cationic polymers, such as polyaminoamide epichlorohydrin (PAE), that are derived from renewable resources and can be used to produce wet strength resins suitable for a variety of applications, such as in absorbent paper articles.
    Type: Application
    Filed: February 3, 2011
    Publication date: August 9, 2012
    Inventor: John Collins Dyer
  • Patent number: 8211271
    Abstract: A multiple ply paper product having an SST value ratio of greater than about 1.6 g/sec1/2 is disclosed. Additionally, a multiple ply paper product having a residual water value, RW, of less than about 0.05 g is disclosed.
    Type: Grant
    Filed: August 19, 2010
    Date of Patent: July 3, 2012
    Assignee: The Procter & Gamble Company
    Inventors: Osman Polat, Jeffrey Glen Sheehan
  • Patent number: 8192836
    Abstract: Fibrous structures that exhibit a Dry Burst of greater than 360 g as measured according to the Dry Burst Test Method and optionally, a Total Dry Tensile of less than 2450 g/76.2 mm and/or a Machine Direction (MD) Dry Tensile of less than 1520 g/76.2 mm and/or a Geometric Mean (GM) Total Dry Tensile of less than 1180 g/76.2 mm as measured according to the Tensile Strength Test Method are provided.
    Type: Grant
    Filed: June 27, 2011
    Date of Patent: June 5, 2012
    Assignee: The Procter & Gamble Company
    Inventors: John Allen Manifold, Charles Chidozie Ekenga, Douglas Jay Barkey, Kathleen Diane Sands, Thorsten Knobloch
  • Patent number: 8187418
    Abstract: A multilayer fibrous nonwoven mat containing at least one transition zone comprised of a mixture of the slurries used to form the layers on each side of the transition zone, the transition zone having a thickness of at least 1 percent of the thickness of the mat. At least one of the layers contains glass fibers. The multilayer mats are particularly useful as facers on gypsum wall board, insulating foam, a wood material and a broad range of other materials. The multilayer mats are made by a method that involves using a lamella in the forming box on a wet laid mat machine, between slurries, the lamella ending a significant distance prior to a moving forming wire. The transition zone or zones provide superior interlaminar shear strength and other properties compared to multilayer fibrous mats produced on wet laid machines having two or more separate forming boxes.
    Type: Grant
    Filed: January 7, 2008
    Date of Patent: May 29, 2012
    Assignee: Johns Manville
    Inventors: Richard Emil Kajander, Alan Michael Jaffee, Paul Russell Swartz, Richard Jon Kindle
  • Patent number: 8187419
    Abstract: The present disclosure provides a paper product having at least two plies. Only one outer surface of the tissue paper product has a lotion and a polyhydroxy compound having a molecular weight ranging from about 150 to about 4,000 and selected from the group consisting of glycerols, polyglycerols, polyethylene glycols (PEGs), polyoxyethylenes, polyoxypropylenes, and combinations thereof applied thereto by slot extrusion. The polyhydroxy compound provides the tissue paper product with a Wet Burst greater than about 90 g, a Dynamic Coefficient of Friction less than about 0.9, and a Bending Flexibility less than about 0.042 gf cm2/cm.
    Type: Grant
    Filed: June 14, 2011
    Date of Patent: May 29, 2012
    Assignee: The Procter & Gamble Company
    Inventors: Eric Chan, Brooke Marie Woods, LaTisha Evette Salaam
  • Patent number: 8178196
    Abstract: Fibrous structures that exhibit a Geometric Mean Elongation of greater than 15.8% as measured according to the Elongation Test Method are provided.
    Type: Grant
    Filed: August 24, 2011
    Date of Patent: May 15, 2012
    Assignee: The Procter & Gamble Company
    Inventors: John Allen Manifold, Charles Chidozie Ekenga, Douglas Jay Barkey, Kathleen Diane Sands, Thorsten Knobloch, Robert Lenord Powers, Christopher Gerald Donner
  • Patent number: 8163131
    Abstract: Processes for producing a filter material which contains heatsealable, biodegradable and compostable polymeric fibers and is characterized in that it additionally contains a lubricant in an amount from 0.5 to 5.0% by weight, based on the paper weight of the ready-produced filter material.
    Type: Grant
    Filed: February 15, 2011
    Date of Patent: April 24, 2012
    Assignee: Glatfelter Gernsbach GmbH & Co. KG
    Inventors: Günter Heinrich, Manfred Kaussen, Martin Büchsel
  • Patent number: 8152959
    Abstract: A multi-ply fibrous structure product having two or more plies of fibrous structure where at least one of the plies has a plurality of domes formed during the papermaking process and there are from about 10 to about 1000 domes per square inch of the product. At least one of the plies of the multi-ply fibrous structure has a plurality of embossments thereon with a total embossment area of from about 3% to about 15%. The embossments may be arranged such that they define non-geometric foreground patterns of unembossed cells.
    Type: Grant
    Filed: May 2, 2007
    Date of Patent: April 10, 2012
    Assignee: The Procter & Gamble Company
    Inventors: Ahmed Kamal Elony, Osman Polat, Jeffrey Glen Sheehan, Markus Wilhelm Altmann, Ward William Ostendorf, Kevin Mitchell Wiwi, Steven Lee Barnholtz, Douglas Jay Barkey
  • Patent number: 8152958
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having an apparently random distribution of papermaking fiber, applying the dewatered web having the apparently random fiber distribution to a translating transfer surface moving at a first speed and fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping fabric. The creping step occurs under pressure in a fabric creping nip defined between the transfer surface and the creping fabric. The creping fabric travels at a second speed slower than the speed of the transfer surface. The fabric pattern, nip parameters, velocity delta and web consistency are selected such that the web is creped from the transfer surface and redistributed on the creping fabric to form a web with a drawable reticulum.
    Type: Grant
    Filed: July 16, 2010
    Date of Patent: April 10, 2012
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray