Abstract: A nanofiber nonwoven product is disclosed which comprises a polyamide with a relative viscosity from 2 to 330, spun into nanofibers with an average diameter of less than 1000 nanometers (1 micron). In general, the inventive products are prepared by: (a) providing a polyamide composition, wherein the polyamide has a relative viscosity from 2 to 330; (b) melt spinning the polyamide composition into a plurality of nanofibers having an average fiber diameter of less than 1 micron, followed by (c) forming the nanofibers into the product.

Abstract: The present disclosure relates to an aramid paper for a honeycomb, which is prepared by mixing, with an aramid floc, an aramid pulp having a fiber length equal to or longer than a predetermined length and a fibril development equal to or higher than a predetermined level, at a predetermined ratio, a wholly aromatic aramid paper for an electrical insulation paper having superior paper formation property and thus having uniform electrical insulation property, which is prepared by mixing an aramid pulp having a fines content equal to or higher than a predetermined ratio at a predetermined ratio, a laminated aramid paper having a uniform thermal expansion coefficient, uniform electrical conductivity and uniform thermal conductivity, which is prepared by laminating an aramid paper with superior paper formation property on an aramid paper with superior paper strength by calendering, and a method for preparing the same.

Abstract: A process to manufacture a mixture of p-aramid pulp with chopped fibers, wherein the process includes: providing a first mass that includes p-aramid pulp, providing a second mass that includes chopped fibers, guiding the first mass and the second mass into a mixing device, wherein the first mass and the second mass are mixed to yield a mixed mass, guiding the mixed mass on a dewatering device, whereupon the mixed mass is dewatered to yield a dewatered cake, guiding the dewatered cake, either directly or via a passage, through a cake breaker into a drying atmosphere to yield a dried intermediate, and guiding the dried intermediate, either directly or via a passage, through a homogenizing device into an opening device, wherein the dried intermediate is opened to arrive at an opened mixture of p-aramid pulp and chopped fibers. The mixture and its use are also described.

Abstract: The invention provides a method for preparing a polyamideimide fibrid, characterized by comprising the following specific steps: step 1: reacting diamine monomer with trimellitic anhydride chloride in an aprotic polar solvent in the presence of a catalyst to obtain a polyamide acid polymer, and carrying out chemical cyclization dehydration on the polyamide acid polymer to obtain a polyamideimide polymer solution; step 2: diluting the polyamideimide polymer solution, adding the diluted polyamideimide polymer solution and precipitation solution to a precipitation machine, and mixing to obtain a polyamideimide fibrid suspension; and step 3: washing, filtering and drying the polyamideimide fibrid suspension to obtain a polyamideimide fibrid. The invention is characterized by simple process, the size and shape of the fibrid are easy to be controlled, and the fibrid can be directly used to prepare high performance paper.

Abstract: A pellet made of aramid pulp and filler material. The pellet has at most 90 weight percent aramid pulp and at least 10 weight percent filler material. A method for manufacturing a pellet that has at most 90 weight percent aramid pulp and at least 10 weight percent filler material.

Abstract: The invention provides methods and compositions for improving the characteristics of paper substrates. The method involves adding to a paper substrate an NCC-polymer. NCC-polymers have unique chemical properties which result in improvements in wet strength, dry strength and drainage retention properties of the paper substrates.

Abstract: The present invention relates to a process for producing filled paper, card and board comprising dewatering a paper stock with sheet formation and drying, wherein biodegradable polyester fibers and/or polyalkylene carbonate fibers are added to the paper stock.

Abstract: A process for producing a microfiber product stream, the process comprises: (A) contacting cut multicomponent fibers having a length of less than 25 millimeters with a treated aqueous stream in a fiber slurry zone to produce a cut multicomponent fiber slurry; (B) contacting the cut multicomponent fiber slurry with a heated aqueous stream in a mix zone to produce a heated multicomponent fiber slurry; (C) routing the heated multicomponent fiber slurry to a fiber opening zone to remove a portion of the water dispersible sulfopolyester to produce an opened microfiber slurry; wherein the opening zone comprises a pipe reactor; and (D) routing the opened microfiber slurry to a primary solid liquid separation zone to produce the microfiber product stream and a first mother liquor stream.

Abstract: The invention pertains to a method for making a polymer-additive composite particle from a dope by jet spinning the dope to obtain a pulp, fibril or fibrid, wherein the solvent of the dope is selected from N-methyl-2-pyrrolidone, N,N?-dimethylformamide, N,N?-dimethylacetamide, tetramethylurea, and 4 to 75 wt % of a composition consisting of 2 to 95 wt % of a para-aramid polymer and 5-98 wt % of a solid additive material, to a total of 100 wt %, and wherein the aramid polymer is dissolved in the solvent; or coagulating the dope by means of a rotor-stator apparatus in which the polymer solution is applied through the stator on the rotor so that the precipitating polymer-additive composite particle is subjected to shear forces while they are in a plastic deformable stage.

Abstract: A process of making a paper or nonwoven article is provide. The process comprising: a) providing a fiber furnish comprising a plurality of fibers and a plurality of binder microfibers, wherein the binder microfibers comprise a water non-dispersible, synthetic polymer; wherein the binder microfibers have a length of less than 25 millimeters and a fineness of less than 0.5 d/f; and wherein the binder microfibers have a melting temperature that is less than the melting temperature of the fibers; b) routing the fiber furnish to a wet-laid nonwoven process to produce at least one wet-laid nonwoven web layer; c) removing water from the wet-laid nonwoven web layer; and d) thermally bonding the wet-laid nonwoven web layer after step (c); wherein the thermal bonding is conducted at a temperature such that the surfaces of the binder microfibers at least partially melt without causing the fibers to melt thereby bonding the binder microfibers to the fibers to produce the paper or nonwoven article.

Abstract: A paper or nonwoven article is provided comprising a nonwoven web layer, wherein the nonwoven web layer comprises a plurality of fibers and a plurality of binder microfibers, wherein the binder microfibers comprise a water non-dispersible, synthetic polymer; wherein the binder microfibers have a length of less than 25 millimeters and a fineness of less than 0.5 d/f; and wherein the binder microfibers have a melting temperature that is less than the melting temperature of the fibers.

Abstract: A pellet made of aramid pulp and filler material. The pellet has at most 90 weight percent aramid pulp and at least 10 weight percent filler material. A method for manufacturing a pellet that has at most 90 weight percent aramid pulp and at least 10 weight percent filler material.

Abstract: A flushable article such as a wipe that includes a substrate that includes fibers, and a dried binder composition in contact with the fibers, the article (e.g., wipe) being insoluble in water having a pH of no greater than 6, and disintegrating in water having a pH of at least 6.5.

Abstract: A method for making a dry pulp comprising the steps of (i) forming a dispersion in water of a pulp comprising polymeric fibers having a tenacity of at least 20 g/dtex, (ii) filtering the dispersion to form a mass of wet pulp having a solids content of from 5 to 60%, (iii) freezing the wet pulp until the mass is at least 95% frozen, (iv) subliming the water from the frozen mass by subjecting the frozen mass to vacuum of less than 4.5 Torr until the final moisture content of the pulp is no greater than 5% and (v) warming the pulp to ambient temperature under vacuum.

Abstract: A short-cut microfiber-containing mixture is provided comprising a plurality of water non-dispersible short-cut polymer microfibers having a fineness of 0.5 d/f or less; water; and a sulfopolyester dispersed in said water, wherein the sulfopolyester has a glass transition temperature (Tg) of at least 40° C., and wherein the sulfopolyester exhibits a melt viscosity of less than about 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec.

Abstract: A transformer paper comprising polyetherimide fibers is disclosed, along with a method of making the transformer paper and articles.

Abstract: The present invention has an object to provide staple fibers suitable for manufacturing a wet-laid nonwoven fabric having excellent adhesive strength and heat resistance at a reduced environmental burden, a manufacturing method of the same, and a nonwoven fabric using the staple fibers. The object can be achieved by polyalkylene terephthalate or polyalkylene naphthalate staple fiber wet nonwoven fabric having excellent adhesive strength and heat resistance that are provided by blending and thermal-compression bonding of low oriented yarn and fully oriented yarn, wherein a specific ratio of biomass-derived carbon, fineness, fiber length, and a weight ratio between fully oriented staple fibers and low oriented staple fibers in the wet-laid nonwoven fabric are used to obtain a fine low oriented yarn having excellent binder performance and a fine fully oriented yarn having an unprecedented level of fineness.

Abstract: This invention is directed to a structural core comprising a fibrous web and a matrix resin, the matrix resin comprising from 15 to 75 weight percent of the weight of web plus resin, the matrix resin contains a first resin comprising tannin in an amount of 10 to 100 weight percent and a second resin in the event tannin is not present in an amount of 100 weight percent, A preferred second resin is phenolic, benzoxazine, polyester, cyanate ester, bismaleimide, epoxy, polyimide or combination thereof.

Abstract: The present invention relates to a process for producing filled paper, card and board comprising dewatering a paper stock with sheet formation and drying, wherein biodegradable polyester fibers and/or polyalkylene carbonate fibers are added to the paper stock.

Abstract: The present invention relates to thermoplastic and polyareneazole pulp for use as reinforcement material in products including for example fluid sealing materials, as a processing aid including its use as a thixotrope, and as a filter material. The pulp comprises (a) irregularly shaped, thermoplastic fiber fibrous structures, (b) irregularly shaped, polyareneazole fibrous structures and (c) water, whereby thermoplastic fiber fibrils and/or stalks are substantially entangled with polyareneazole fibrils and/or stalks. The invention further relates to processes for making such thermoplastic and polyareneazole pulp.

Abstract: The present invention relates to fibrous pulp comprising a combination of polypyridobisimidazole fibrous structures and fibrous structures derived from another polymer. The invention further relates to processes for making such pulp and articles comprising the pulp.

Abstract: The present invention relates to thermoset and polyareneazole pulp for use as reinforcement material in products including for example fluid seals and friction materials, as a processing aid including its use as a thioxotrope, and as a filter material. The pulp comprises (a) irregularly shaped, thermoset fiber fibrous structures, (b) irregularly shaped, polyareneazole fibrous structures and (c) water whereby thermoset fiber fibrils and/or stalks are substantially entangled with polyareneazole fibrils and/or stalks. The invention further relates to processes for making such thermoset and polyareneazole pulp.

Abstract: The present invention relates to wood pulp and polyareneazole pulp for use as reinforcement material in products including for example friction materials, fluid sealing materials, and papers. The pulp comprises (a) irregularly shaped, wood pulp fibrous structures, (b) irregularly shaped, polyareneazole fibrous structures, and (c) water, whereby wood pulp fibrils and/or stalks are substantially entangled with polyareneazole fibrils and/or stalks. The invention further relates to processes for making such wood pulp and polyareneazole pulp.

Abstract: A short-cut, water non-dispersible polymer microfiber is provided comprising at least one water non-dispersible polymer wherein the water non-dispersible polymer microfiber has an average fineness of less than 1 denier per filament; and wherein said water non-dispersible short-cut polymer microfiber has an aspect ratio of about 300 to about 1000. Processes to produce the short-cut, water non-dispersible polymer microfiber are also provided as well as process for producing nonwoven articles.

Abstract: Various fibrous articles incorporating a water non-dispersible short-cut polymer microfiber are provided. The water non-dispersible short-cut polymer microfibers can be incorporated into a number of different fibrous articles including personal care products, medical care products, automotive products, household products, personal recreational products, specialty papers, paper products, and building and landscaping materials. In addition, the water non-dispersible short-cut polymer microfibers can be incorporated into nonwoven webs, thermobonded webs, hydroentangled webs, multilayer nonwovens, laminates, composites, wet-laid webs, dry-laid webs, laminates, composites, wet laps, woven articles, fabrics and geotextiles. These various end products can incorporate the water non-dispersible short-cut polymer microfibers in varying amounts based on the desired end use.

Abstract: Disclosed are polyimide short fibers having an extremely high heat resistance, suitable for non-woven fabrics and paper, and having many branches. Specifically, disclosed are polyimide short fibers having many branches, which are produced by beating and loosening a specific foamed polyimide material. The foamed material preferably comprises a polyimide produced using 2, 3, 3?, 4?-biphenyltetracarboxylic acid as an aromatic tetracarboxylic acid component, preferably has a glass transition temperature of 300° C. or higher, and preferably has an expansion ratio of 20 times or more.

Abstract: A method for preparing aramid insulating paper, includes the operations of: providing aramid pulp slurry and aramid short fiber slurry at respective desired concentrations; blending, beating and fluffing the aramid pulp slurry and the aramid short fiber slurry in a given ratio to afford a paper pulp at a desired concentration; transiting the paper pulp to a papermaking machine fitted with a head box to form and make wet paper sheets; pressing to dewater the wet paper sheets and drying the dewatered paper sheets; and calendering the dried paper sheets at a high temperature to obtain the aramid insulating paper, wherein in operation iii), at least one ultrasonic generator is mounted on the head box to apply directional ultrasonic waves to the paper pulp flowing through the heat box. The aramid insulating paper prepared according to the method of the invention has enhanced strength, smoothness and uniformity.

Abstract: The present invention relates to cationic polymers, such as polyaminoamide epichlorohydrin (PAE), that are derived from renewable resources and can be used to produce wet strength resins suitable for a variety of applications, such as in absorbent paper articles.

Abstract: The present invention relates to cationic polymers, such as polyaminoamide epichlorohydrin (PAE), that are derived from renewable resources and can be used to produce wet strength resins suitable for a variety of applications, such as in absorbent paper articles.

Abstract: Ribbon fibers, nonwoven articles derived therefrom, and their process of manufacture are provided. The ribbon fibers are derived from multicomponent fibers having a striped configuration and have a length of less than 25 millimeters, a minimum transverse dimension of less than 5 microns, and a transverse aspect ratio of at least 2:1. The ribbon fibers are formed from a water non-dispersible synthetic polymer. The nonwoven articles containing the ribbon fibers may be used for a wide array of products.

Abstract: Ribbon fibers, nonwoven articles derived therefrom, and their process of manufacture are provided. The ribbon fibers are derived from multicomponent fibers having a striped configuration and have a length of less than 25 millimeters, a minimum transverse dimension of less than 5 microns, and a transverse aspect ratio of at least 2:1. The ribbon fibers are formed from a water non-dispersible synthetic polymer. The nonwoven articles containing the ribbon fibers may be used for a wide array of products.

Abstract: The present invention relates to para-aramid pulp including meta-aramid fibrids for use as reinforcement material in products including for example friction materials, fluid sealing materials, and papers. The invention further relates to processes for making such pulp.

Abstract: This invention relates to a tape made from an aramid paper, and a process for making the paper, the papers comprising 5 to 65 parts by weight aramid fiber, 30-90 parts by weight aramid fibrids, and 1-20 parts by weight of conductive filler, based on the total weight of the aramid fiber, fibrids, and filler; the paper having an apparent density of not more than 0.43 g/cm3 and a tensile index not less than 60 Nm/g.

Abstract: Electrical insulation material comprising a fiber component, a binder element, and a dielectric additive and having a dielectric strength measured in air in the range of from about 8.9 MV/m (225 V/mil) to about 15.7 MV/m (325 V/mil), a dielectric strength measured in oil of greater than about 23.6 MV/m (600 V/mil), and a continuous use temperature of from about ?30 C (?22 F) to about 220 C (428 F). A method of making electrical insulation material, comprising preparing an aqueous slurry comprising a fiber component, forming the slurry into a sheet, saturating the sheet with a saturant, wherein the saturant comprises a binder and a dielectric additive, and drying the saturated sheet.

Abstract: A water non-dispersible polymer microfiber is provided comprising at least one water non-dispersible polymer wherein the water non-dispersible polymer microfiber has an equivalent diameter of less than 5 microns and length of less than 25 millimeters. A process for producing water non-dispersible polymer microfibers is also provided, the process comprising: a) cutting a multicomponent fiber into cut multicomponent fibers; b) contacting a fiber-containing feedstock with water to produce a fiber mix slurry; wherein the fiber-containing feedstock comprises cut multicomponent fibers; c) heating the fiber mix slurry to produce a heated fiber mix slurry; d) optionally, mixing the fiber mix slurry in a shearing zone; e) removing at least a portion of the sulfopolyester from the multicomponent fiber to produce a slurry mixture comprising a sulfopolyester dispersion and water non-dispersible polymer microfibers; and f) separating the water non-dispersible polymer microfibers from the slurry mixture.

Abstract: A laminate comprising aramid paper containing aramid fiber and aramid pulp and polyester film, the aramid paper and polyester film having been subjected to plasma surface treatment before laminating, wherein the aramid paper and polyester film are continuously bonded to each other. The disclosure is concerned with a process for manufacturing the laminate and an apparatus for manufacturing the laminate.

Abstract: The present invention relates to a durable paper or paperboard substrate containing an effective amount of synthetic fibers and having enhanced strength in the machine direction and the cross direction, as well enhanced strength through the cross section of the sheet. The present invention further relates to methods of making and using the substrate.

Abstract: A microfiber-containing wet lap composition is provided. The wet lap composition comprises a mixture of a sulfopolyester dispersion and a plurality of water nondispersible synthetic polymer microfibers. The microfibers have an equivalent diameter of less than 5 microns and a length of less than 25 millimeters. The sulfopolyester dispersion comprises at least one sulfopolyester and water.

Abstract: Fibrous structures that exhibit a 4-Factor Consumer Relevant Property Value and more particularly to fibrous structures that exhibit a 5-Factor and/or 6-Factor Consumer Relevant Property Value are provided.

Abstract: Fibrous structures that exhibit a pore volume distribution such that at least 25% and/or at least 43% of the total pore volume present in the fibrous structures exists in pores of radii of from 91 ?m to 140 ?m, and to methods for making such fibrous structures are provided.

Abstract: An aramid paper made from aramid fibrid and short fiber and formed into a paper shape has two sides and a surface and includes a thermal bonding face located in at least one of the sides of the aramid paper, the thermal bonding face having such a property as to be directly thermally bondable with another sheet of aramid paper of the same material or a polyester film at a thermal bonding temperature ranging from 90° C. to 200° C. when a plasma treatment is applied to the surface of the aramid paper. The plasma treatment has an intensity ranging from 30 W·min/m2 to 1500 W·min/m2, and the thermal bonding face has a composition ratio (O/C) of the number of oxygen atoms (O) to the number of carbon atoms (C) ranging between 150% and 230% of a theoretical value of an atom number ratio.

Abstract: The fiber webs described herein may be incorporated into filter media and filter elements. The fiber webs may exhibit a low surface electrical resistivity. The fiber webs may also be sufficiently flexible and/or deformable so that they may be processed to include a series of waves (also known as flutes) that extend along the cross-machine direction.

Abstract: A household thin paper, that offers flexibility and further difficulty in tearing, comprising a polyester-based compound represented by General Formula (1): wherein R1 is HO— or HO(R2O)a-, R2 is an alkylene group having 2 or 3 carbon atoms, only a single type of R2O or two types of R2O can be attached randomly or as a block, “a” is 1 to 200, all “a”s may be same or different in an identical molecule, b is 2 to 100, and R3 is a hydrogen atom or the like.

Abstract: This invention relates to papers made with floc containing a polymer or copolymer derived from a monomer selected from the group consisting of 4,4?diaminodiphenyl sulfone, 3,3?diaminodiphenyl sulfone, and mixtures thereof. Such papers have higher elongation-at-break and work-to-break (toughness) properties and exhibit less shrinkage at high temperatures than papers made with solely with poly (metaphenylene isophthalamide) floc.

Abstract: The instant invention relates to a process for the production of optically brightened paper by treating the pulp suspension with an optically brightened filler composition comprising optically brightened plastic fibres, preferably polyester fibres, which leads to a surprising high lightfastness of the resulting paper.

Abstract: The present invention relates to para-aramid pulp including meta-aramid fibrids for use as reinforcement material in products including for example friction materials, fluid sealing materials, and papers. The invention further relates to processes for making such pulp.

Abstract: This invention relates to a tape made from an aramid paper, and a process for making the paper, the papers comprising 5 to 65 parts by weight aramid fiber, 30-90 parts by weight aramid fibrids, and 1-20 parts by weight of conductive filler, based on the total weight of the aramid fiber, fibrids, and filler; the paper having an apparent density of not more than 0.43 g/cm3 and a tensile index not less than 60 Nm/g.

Abstract: This invention relates to a honeycomb comprising cells having edges forming a face of the honeycomb, the face defined by a plurality of points and having an area of curvature wherein at least two of the points are located in different tangential planes, the walls of the cells comprising 5 to 50 parts by weight thermoplastic material having a melting point of from 120° C. to 350° C., and 50 to 95 parts by weight of a high modulus fiber having a modulus of 600 grams per denier (550 grams per dtex) or greater, based on the total amount of thermoplastic material and high modulus fiber in the walls; wherein less than 25 percent of the honeycomb cells in the area of curvature have a re-entrant angle of greater than 180 degrees. This invention also relates to articles including panels and/or aerodynamic structures comprising the honeycomb.

Abstract: This invention relates to a honeycomb including articles such as a panel or aerodynamic structure comprising matrix resin and paper, the paper comprising 50 to 80 parts by weight fibrous material having a modulus of 600 grams per denier (550 grams per dtex) or greater, 0 to 50 parts by weight powdered inorganic material, and 20 parts by weight or greater thermoplastic fiber, the improvement comprising the thermoplastic fiber is a binder for the paper and has a melting temperature above the curing temperature of the matrix resin; a glass transition temperature of greater than 100° C., and the weight average molecular weight of the thermoplastic polymer in the thermoplastic fibers changes 20% or less after being maintained for 10 minutes at the melting temperature.

Abstract: This invention relates to an improved high performance honeycomb, methods for making the same, and articles including aerodynamic structures comprising the honeycomb, the honeycomb made with a paper that allows rapid impregnation of the honeycomb by structural resins while retarding excessive impregnation of node-line adhesives during manufacture. The honeycomb comprises a paper having a thickness of from 25 to 75 microns and a Gurley porosity of 2 seconds or greater and comprising high modulus fiber and thermoplastic binder having a melt point of from 180° C. to 300° C., wherein at least 30 percent by weight of the total amount of thermoplastic material is in the form of discrete film-like particles in the paper, the particles having a film thickness of about 0.1 to 5 micrometers and a minimum dimension perpendicular to that thickness of at least 30 micrometers.