Plural Diverse Stage Treatment Patents (Class 162/19)
  • Patent number: 7976675
    Abstract: In a continuous digester system the digester system is greatly simplified by using a single vertical atmospheric vessel, replacing the conventional chip bin, steaming vessel, chip chute, high pressure pumping or sluice feeders, impregnation vessels and top separator. Chips are simply fed to the top of the atmospheric vessel, and a chip level is established in the vessel. Treatment liquids are added to the vessel such that a total liquid volume (Z1+Z2) with a liquid level (LIQ LEV) is established under the chip level (CH LEV). Impregnation stage and subsequent cooking stages are implemented in the atmospheric vessel at successively increasing temperature and depths into the total liquid volume, thus preventing boiling in the stages and preferably reducing steam blow trough of the chip surface in the top of the vessel.
    Type: Grant
    Filed: November 29, 2010
    Date of Patent: July 12, 2011
    Assignee: Metso Paper Sweden AB
    Inventor: Andre Turqueti
  • Publication number: 20110067828
    Abstract: In a continuous digester system the digester system is greatly simplified by using a single vertical atmospheric vessel, replacing the conventional chip bin, steaming vessel, chip chute, high pressure pumping or sluice feeders, impregnation vessels and top separator. Chips are simply fed to the top of the atmospheric vessel, and a chip level is established in the vessel. Treatment liquids are added to the vessel such that a total liquid volume (Z1+Z2) with a liquid level (LIQ LEV) is established under the chip level (CH LEV). Impregnation stage and subsequent cooking stages are implemented in the atmospheric vessel at successively increasing temperature and depths into the total liquid volume, thus preventing boiling in the stages and preferably reducing steam blow trough of the chip surface in the top of the vessel.
    Type: Application
    Filed: November 29, 2010
    Publication date: March 24, 2011
    Inventor: Andre Turqueti
  • Patent number: 7871491
    Abstract: The continuous digester system has an inlet defined therein for the feed of a chips suspension and an outlet for the output of a cooked suspension of pulp. The suspension of chips is fed in to the inlet through a line at the beginning of the cook, where the chips suspension has a volume of starting cooking fluid that establishes a fluid/wood ratio that is greater than 3.5. A final cooking fluid is present during the cook for the major part of the cock and is withdrawn through a withdrawal strainer only during the final 15 minutes of the cook. The final cooking fluid ensures a fluid/wood ratio that is greater than 3.5 in association with the withdrawal. The withdrawn final cooking fluid during the final 15 minutes of the cook consists of spent black liquor that maintains a residual alkali level that lies under 15 g/l.
    Type: Grant
    Filed: January 29, 2010
    Date of Patent: January 18, 2011
    Assignee: Metso Fiber Karlstad AB
    Inventors: Vidar Snekkenes, Mikael Lindstrom
  • Patent number: 7758721
    Abstract: A chip pretreatment process which comprises conveying the feed material through a compression screw device having an atmosphere of saturated steam at a pressure above about 5 psig, decompressing and discharging the compressed material from the screw device into a decompression region, feeding the decompressed material from the decompression region into a fiberizing device, such as a low intensity disc refiner, where at least about 30 percent of the fiber bundles and fibers are axially separated, without substantial fibrillation of the fibers. In a more specific form the invention is directed to a process for producing mechanical pulp, including the steps of fiberizing wood chip feed material in a low intensity disc refiner until at least about 30 percent of the fibers are axially separated with less than about 5 percent fibrillation, and subsequently refining the fiberized material in a high intensity disc refiner until at least about 90 percent of the fibers are fibrillated.
    Type: Grant
    Filed: November 19, 2007
    Date of Patent: July 20, 2010
    Assignee: Andritz Inc.
    Inventor: Marc J. Sabourin
  • Patent number: 7758720
    Abstract: A chip pretreatment process which comprises conveying the feed material through a compression screw device having an atmosphere of saturated steam at a pressure above about 5 psig, decompressing and discharging the compressed material from the screw device into a decompression region, feeding the decompressed material from the decompression region into a fiberizing device, such as a low intensity disc refiner, where at least about 30 percent of the fiber bundles and fibers are axially separated, without substantial fibrillation of the fibers. In a more specific form the invention is directed to a process for producing mechanical pulp, including the steps of fiberizing wood chip feed material in a low intensity disc refiner until at least about 30 percent of the fibers are axially separated with less than about 5 percent fibrillation, and subsequently refining the fiberized material in a high intensity disc refiner until at least about 90 percent of the fibers are fibrillated.
    Type: Grant
    Filed: November 19, 2007
    Date of Patent: July 20, 2010
    Assignee: Andritz Inc.
    Inventor: Marc J. Sabourin
  • Patent number: 7686919
    Abstract: The continuous digester system has an inlet defined therein for the feed of a chips suspension and an outlet for the output of a cooked suspension of pulp. The suspension or chips is fed in to the inlet through a line at the beginning of the cook, where the chips suspension has a volume of starting cooking fluid that establishes a fluid/wood ratio that is greater than 3.5. A final cooking fluid is present during the cook for the major part of the cook and is withdrawn through a withdrawal strainer only during the final 15 minutes of the cook. The final cooking fluid ensures a fluid/wood ratio that is greater than 3.5 in association with the withdrawal. The withdrawn final cooking fluid during the final 15 minutes of the cook consists of spent black liquor that maintains a residual alkali level that lies under 15 g/l.
    Type: Grant
    Filed: November 24, 2006
    Date of Patent: March 30, 2010
    Assignee: Metso Fiber Karlstad AB
    Inventors: Vidar Snekkenes, Mikael Lindstrom
  • Publication number: 20100071861
    Abstract: The method is for the production of cellulose pulp in a continuous digester system. Chips are impregnated in an impregnation vessel. The chips are then fed to a subsequent digester vessel in a transfer fluid. A black liquor withdrawal is taken from the digester, which withdrawal is led to the bottom to heat the chips before the chips are fed out from the impregnation vessel. A transfer fluid is withdrawn from the digester and led to the impregnation vessel to act as an impregnation fluid. At least a portion of the transfer fluid that was withdrawn from the top of the digester passes an indirect heat exchanger, in which the transfer fluid withdrawn from the top of the digester at a temperature of at least 125° C. exchanges heat indirectly with a first fluid for the production of steam from the first fluid.
    Type: Application
    Filed: November 5, 2007
    Publication date: March 25, 2010
    Inventor: Vidar Snekkenes
  • Patent number: 7615134
    Abstract: The method and an arrangement are for improved impregnation of chips in association with the manufacture of chemical cellulose pulp. Un-steamed chips are fed into an impregnation vessel (30) in which a fluid level (LIQ_LEV) is established under the highest level (CH_LEV) of the chips. An improved impregnation arrangement for the chips is obtained by the addition of impregnation fluids (BL1/BL2/BL3) with increasing temperatures at different heights (P1, P2, P3), and by the establishment of a counter-flow zone (Z1) in the uppermost part of the impregnation vessel. The requirement for steaming may in this way be dramatically reduced while at the same time the amount of expelled waste gases may be minimized. A major part of the volatile compounds present in the wood are bound to the impregnation fluid (REC) that is withdrawn.
    Type: Grant
    Filed: March 27, 2007
    Date of Patent: November 10, 2009
    Assignee: Metso Fiber Karlstad AB
    Inventors: Vidar Snekkenes, Lennart Gustavsson
  • Patent number: 7566380
    Abstract: The arrangement concerns an improved design for at least one of the cooling, dilution and washing at the bottom of a continuous digester for the production of cellulose pulp. By arranging at least one extra strainer section above the lowermost strainer section, with the addition of washing fluid or dilution fluid between the extra strainer section and the lowermost strainer section, more washing fluid can be added at the bottom of the digester without counteracting the flow of the column of chips. This provides space for the increase of production, for improvement of the flow of the column of chips, or for combinations of these effects while retaining good cooling, washing and dilution at the bottom of the digester.
    Type: Grant
    Filed: December 3, 2008
    Date of Patent: July 28, 2009
    Inventors: Vidar Snekkenes, Anders Samuelsson
  • Patent number: 7547374
    Abstract: A method for impregnating chips in a continuous digestion system with an impregnation vessel and a digester. The digestion system has a heat exchanger arranged between a first return line and a black liquor line. The heat exchanger allows a transfer of heat between the two lines. A principal part of the fluid contents of the impregnation vessel is constituted by chips moisture, steam condensate, added white liquor, and the fluid withdrawn from the top separator at the first return line, whereby the impregnation fluid in the impregnation vessel does not contain any substantial amount of black liquor from the digester. An impregnation vessel is established that is hydraulically isolated, in which the flow of fluid and the establishment of its alkali content take place without any influence from the fluid flow in the digester process.
    Type: Grant
    Filed: February 1, 2007
    Date of Patent: June 16, 2009
    Assignee: Metso Fiber Karlstadt AB
    Inventor: Vidar Snekkenes
  • Patent number: 7540938
    Abstract: A method for recovering heat from a pulp refining process comprising: discharging pressurized pulp from a high pressure refiner, wherein the pressurized pulp comprises a pressurized slurry of fibers and liquid; introducing at least the liquid from the pressurized pulp slurry to a pressurized flash tank; exchanging heat from the pressurized flash tank with water, such that the water is heated, and using the heated water in the pulp refining process.
    Type: Grant
    Filed: June 2, 2006
    Date of Patent: June 2, 2009
    Assignee: Andritz AG
    Inventor: Heinrich Munster
  • Patent number: 7501043
    Abstract: The method is for the pre-treatment of chips that are fed to a sulphate cooking process. Through the addition of an acidic fluid to the steam treatment step, a very high ionic concentration of hydrogen ions is achieved. When the chips are subsequently formed into a slurry with a preferably sulphide-rich alkali cooking fluid, H2S is formed locally in the chips, which gives a yield-increasing effect for the subsequent cooking step of l-3%.
    Type: Grant
    Filed: April 7, 2004
    Date of Patent: March 10, 2009
    Assignee: Metso Fiber Karlstad AB
    Inventors: Vidar Snekkenes, Krister Olsson
  • Publication number: 20080302492
    Abstract: A reactor vessel system including: a first reactor vessel having a hydrolysate and liquid extraction screen, a first region above the extraction screen that is maintained at conditions promoting a hydrolysis reaction in the cellulosic material, a second region below the extraction screen in which the hydrolysis is substantially suppressed and a wash liquid inlet below the extraction screen providing wash liquid at a temperature below a hydrolysis temperature; a transport pipe having an inlet coupled to the first reactor vessel and an outlet coupled to a second reactor vessel, and the second reactor vessel includes a liquid discharge that extracts a portion of liquid from the second reactor vessel and directs the portion of liquid to the first reactor vessel or to the transport pipe.
    Type: Application
    Filed: May 5, 2008
    Publication date: December 11, 2008
    Applicant: ANDRITZ INC.
    Inventors: Namhee Shin, C. Bertil Stromberg, Ventzislav Kirov, William J. Cann
  • Publication number: 20080295981
    Abstract: A reaction vessel including: a material input receiving cellulosic material and a material discharge for the cellulosic material, wherein the cellulosic material flows through the reaction vessel from the material input to the material discharge; a hydrolysate and liquid extraction screen; a hydrolysis zone between the material input and the hydrolysate and liquid extraction screen; a wash zone between the hydrolysate and liquid extraction screen and a wash liquid extraction screen; a wash liquid inlet port for introducing a wash liquid into the wash zone, wherein at least a portion of the wash liquid entering the wash liquid inlet port flows through the wash zone and is extracted by the hydrolysate and liquid extraction screen; a cooking zone between the wash zone and the material discharge and a cooking liquor extraction screen at or below the cooking zone and above the material discharge.
    Type: Application
    Filed: May 5, 2008
    Publication date: December 4, 2008
    Applicant: ANDRITZ INC.
    Inventors: Namhee Shin, C. Bertil Stromberg, Ventzislav Kirov, William J. Cann
  • Patent number: 7455749
    Abstract: A method for adding cooking liquor into a vapor phase continuous digester for producing chemical cellulose pulp from cellulose chips including: introducing a slurry of the cellulose chips from a feed system to an inverted top separator in a top vapor phase section of the digester; distributing the slurry of the cellulose chips from the top separator into the vapor phase section of the digester; passing liquor through a conduit included with the drive shaft assembly of the top separator, and introducing the liquor from the conduit into the slurry as the slurry flows through the top separator or is distributed from the separator into the vapor phase section.
    Type: Grant
    Filed: September 11, 2006
    Date of Patent: November 25, 2008
    Assignee: Andritz Inc.
    Inventors: C. Bertil Stromberg, Keith P. Vogel, John F. Bolles, Patrick J. Sullivan, Brian F. Greenwood
  • Patent number: 7445691
    Abstract: The method is for pre-treatment of chips that are fed to a sulphate cooking process. Through acidification of the chips in an acidic treatment fluid with a subsequent draining of free treatment fluid before subsequent steaming or wet-steaming, a high concentration of free hydrogen ions is established within the chip pieces. When the chips are subsequently formed into slurry with preferably a sulphide-rich alkali cooking fluid, H2S is formed locally in the chip pieces which gives a yield-increasing effect in the subsequent cooking step of 1-3%.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: November 4, 2008
    Assignee: Metso Fiber Karlstad AB
    Inventors: Vidar Snekkenes, Krister Olsson
  • Publication number: 20080236771
    Abstract: A system for controlling a processor having at least one sampling port connected to a stage of the processor in order to sample a reactant product from the processor. The system includes a controller configured to control a processing parameter of the processor based on measurements of at least one property of the reactant product such that changes to the processing parameter maintain a target value for the at least one property of the reactant product. The system further includes a dead time compensator. The dead time compensator is configured, based upon a prescribed dead time related to a time before at least one effect of at least one change to the processing parameter is fully realized, to evaluate the reactant product to determine if the effect has been realized at a plurality of sequential times offset from the dead time.
    Type: Application
    Filed: March 26, 2007
    Publication date: October 2, 2008
    Applicant: Metso Automation USA Inc.
    Inventor: Kari Juhani Lampela
  • Publication number: 20080202712
    Abstract: The continuous digester system has an inlet defined therein for the feed of a chips suspension and an outlet for the output of a cooked suspension of pulp. The suspension or chips is fed in to the inlet through a line at the beginning of the cook, where the chips suspension has a volume of starting cooking fluid that establishes a fluid/wood ratio that is greater than 3.5. A final cooking fluid is present during the cook for the major part of the cook and is withdrawn through a withdrawal strainer only during the final 15 minutes of the cook. The final cooking fluid ensures a fluid/wood ratio that is greater than 3.5 in association with the withdrawal The withdrawn final cooking fluid during the final 15 minutes of the cook consists of spent black liquor that maintains a residual alkali level that lies under 15 g/l.
    Type: Application
    Filed: November 24, 2006
    Publication date: August 28, 2008
    Inventors: Vidar Snekkenes, Mikael Lindstrom
  • Patent number: 7402224
    Abstract: A method for producing paper pulp from a lignocellulosie vegetable raw material. The method includes contacting the raw material with a mixture of formic acid and acetic acid (in an amount more than 5 wt. % of the mixture) at a temperature and for a suitable reaction time, the whole being performed at room temperature. The paper pulp is separated from the organic phase and optionally bleached with ozone. The organic phase is treated to enable the recycling of the formic and acetic acids and the extraction of lignins, sugars and excess acetic acid.
    Type: Grant
    Filed: May 6, 1999
    Date of Patent: July 22, 2008
    Assignee: Compagnie Industrielle de la Matiere Vegetale
    Inventors: Gérard Avignon, Michel Delmas
  • Patent number: 7381303
    Abstract: Thermomechanical pulp is an important process for producing fibrous mass used in papermaking. A two-level control strategy that stabilizes and optimizes the refining process has been developed. The Stabilization layer consists of a multivariable model predicative range controller that regulates the refiner line operations. The Quality Optimization layer provides the pulp quality control as measured by an online pulp quality (freeness, fibre length) sensor. This control startegy leverages the natural decoupling in the process. The modular design technique is able to handle multiple refiner lines that empty into a common latency chest. A global optimizer is also used to integrate and coordinate the two layers for enhanced constraint handling.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: June 3, 2008
    Assignee: Honeywell International Inc.
    Inventors: Manpreet S. Sidhu, Richard J. Van Fleet, Michel R. Dion
  • Patent number: 7381302
    Abstract: The method and an arrangement are for improved impregnation of chips in association with the manufacture of chemical cellulose pulp. Un-steamed chips are fed into an impregnation vessel (30) in which a fluid level (LIQ_LEV) is established under the highest level (CH_LEV) of the chips. An improved impregnation arrangement for the chips is obtained by the addition of impregnation fluids (BL1/BL2/BL3) with increasing temperatures at different heights (P1, P2, P3), and by the establishment of a counter-flow zone (Z1) in the uppermost part of the impregnation vessel. The requirement for steaming may in this way be dramatically reduced while at the same time the amount of expelled waste gases may be minimized. A major part of the volatile compounds present in the wood are bound to the impregnation fluid (REC) that is withdrawn.
    Type: Grant
    Filed: December 16, 2002
    Date of Patent: June 3, 2008
    Assignee: Metso Fiber Karlstad AB
    Inventors: Vidar Snekkenes, Lennart Gustavsson
  • Patent number: 7374637
    Abstract: The method is for bleaching cellulose pulp in a bleach line that has at least two bleaching steps. The filtrate distribution is led up through the bleaching line counter-currently to the flow of cellulose pulp established in the bleaching line. A single joint main conduit is used for the bleaching steps. Wash filtrates obtained from the wash steps, used after or before the bleaching step, are led in conduits to branch locations on the main conduit that are positioned downstream of the branch location for drawing off of wash and/or dilution liquor for the wash step in question. All branch points in the joint main conduit are in fluid communication with one another along the main conduit.
    Type: Grant
    Filed: November 16, 2005
    Date of Patent: May 20, 2008
    Assignee: GL&V Management Hungary kft
    Inventors: Vidar Snekkenes, Lennart Gustavsson
  • Patent number: 7351306
    Abstract: The method is for cooking of cellulose pulp in which the raw material, preferably in the form of chips, undergoes a successive elevation of temperature towards the cooking temperature while the chips are first impregnated with an impregnation liquor followed by cooking in a cooking liquor that is preferably alkali. Through the addition of pre-evaporated black liquor, either as early as the impregnation stage or during the subsequent cooking stage, an improved delignification process is achieved in which the pulp obtains improved properties, primarily with respect to strength/viscosity for a given degree of delignification, and also with respect to yield. The method can be used both for continuous cooking and for batch cooking of cellulose pulp.
    Type: Grant
    Filed: January 17, 2003
    Date of Patent: April 1, 2008
    Assignee: Metso Fiber Karlstad AB
    Inventors: Mikael Lindstrom, Vidar Snekkenes
  • Patent number: 7351305
    Abstract: The digester and method are for the continuous cooking of pulp. At least two withdrawal positions (11E, 11D) for cooking fluid are arranged at different heights in the digester (10). The cooking fluid in the first and second position is withdrawn after the chips have had a retention time that differs by at least 10 minutes. The differential pressure between the positions is determined and when this exceeds a pre-determined level, a connection (17E) opens between these positions, establishing a flow parallel to a flow of cooking fluid between these positions in the digester. Several withdrawal positions are preferably connected in a common shunt system (17A-17F), with valves (18A-18F), controlled by the differential pressure, that are located between adjacent positions.
    Type: Grant
    Filed: June 23, 2003
    Date of Patent: April 1, 2008
    Assignee: Metso Fiber Karlstad AB
    Inventor: Vidar Snekkenes
  • Patent number: 7303649
    Abstract: In a process of treating wood chips for reduction of the concentration of undesirable inorganic elements prior to cooking in a production line for chemical pulp, the wood chips, having entrapped air, are treated with an aqueous leaching liquor at elevated temperature and pressure, followed by draining at atmospheric pressure or below atmospheric pressure, the pressures being controlled to yield a moisture content in the wood chips as low as possible for adequate leaching result and behavior of the chips in a subsequent digester. The aqueous leaching liquor is e.g. pulp mill process water with a low content of undesirable inorganic components, such as bleach plant spent liquor or condensate. The aqueous leaching liquor drained from the treated wood chips may be purified and recycled back to the process.
    Type: Grant
    Filed: November 22, 2002
    Date of Patent: December 4, 2007
    Assignee: STFI Skogsindustrins Tekniska Forskningsinstitut AB
    Inventors: Harald Brelid, Peter Axegard
  • Patent number: 7285179
    Abstract: The continuous digester is for producing chemical pulp to a process for operating this digester and to a feedback system for the cooking liquid. By means of implementing cooking zones 1st, 2nd, 3rd, 4th and 5th down through the digester, that have a successively decreasing liquid-to-wood ratio, it is possible to obtain a more uniform alkali profile during the cooking. The alkali is kept high at the beginning by means of a high liquid-to-wood ratio, typically over 6:1, which exceeds conventional liquid-to-wood ratios, which are normally around 3.5-5.0:1.
    Type: Grant
    Filed: March 19, 2002
    Date of Patent: October 23, 2007
    Assignee: Metso Fiber Karlstad AB
    Inventors: Vidar Snekkenes, Mikael Lindstrom
  • Patent number: 7279070
    Abstract: The invention concerns a simplified method for the continuous cooking of wood raw material in the form of sawdust for the production of cellulose pulp, The method does not require any thickening stages and can be carried out with a minimum of process equipment. The complete process can be established with a steaming vessel, a cooking vessel and a subsequent pressure diffuser while the sawdust is mixed with the cooking fluid to form a slurry. The slurry has a consistency that throughout the process does not exceed 20%. The maximum consistency is preferably held at a maximum consistency of about 15-17%.
    Type: Grant
    Filed: May 15, 2003
    Date of Patent: October 9, 2007
    Assignee: Metso Fiber Karlstad AB
    Inventors: Vidar Snekkenes, Lennart Gustavsson
  • Patent number: 7270725
    Abstract: The method is for the manufacture of cooked cellulose pulp in which the starting material, preferably chips, undergoes a successive increase in temperature towards cooking temperature. This is done while the chips are first treated in a pre-treatment zone in which the main part, greater than 50%, of fresh white liquor necessary for the cooking stage is added, after which this alkali-rich treatment fluid is withdrawn and replaced to a major extent by black liquor. The alkali-rich treatment fluid that has been withdrawn after the pre-treatment stage is then added to the cooking stage, which is why the addition of fresh white liquor to the cooking stage is reduced to an equivalent amount. Maximal yield-enhancing effect is obtained using poly-sulphide-rich white liquor during the pre-treatment at a temperature in the interval 60±40° C. and retention time in the interval 2-60 minutes, preferably 2-10 minutes.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: September 18, 2007
    Assignee: Metso Fiber Karlstad AB
    Inventors: Mikael Lindstrom, Vidar Snekkenes
  • Publication number: 20070187052
    Abstract: A method for impregnating chips in a continuous digestion system with an impregnation vessel and a digester. The digestion system has a heat exchanger arranged between a first return line and a black liquor line. The heat exchanger allows a transfer of heat between the two lines. A principal part of the fluid contents of the impregnation vessel is constituted by chips moisture, steam condensate, added white liquor, and the fluid withdrawn from the top separator at the first return line, whereby the impregnation fluid in the impregnation vessel does not contain any substantial amount of black liquor from the digester. An impregnation vessel is established that is hydraulically isolated, in which the flow of fluid and the establishment of its alkali content take place without any influence from the fluid flow in the digester process.
    Type: Application
    Filed: February 1, 2007
    Publication date: August 16, 2007
    Inventor: Vidar Snekkenes
  • Patent number: 7252739
    Abstract: The method is for distributing cellulose pulp that has a 2-12% consistency. A manifoid housing is in fluid communication with distributor housing. The distributor housing has holes that are distributed along a generatrix of the distribution housing. The cellulose pulp is fed into an inlet of the manifold housing. The feed screw is rotated to convey the cellulose pulp in the transverse direction through the distributor housing. The feed screw sweeps across the holes in the distributor housing to urge the cellulose pulp through the holes. The cellulose pulp is uniformly fed through the holes and then through an inlet to dewatering drums. The cellulose pulp is run between the dewatering drums and a trough to form a pulp web. The pulp web is dewatered in a press nip formed between the dewatering drums. The dewatered pulp web is collected by a feed screw.
    Type: Grant
    Filed: November 18, 2004
    Date of Patent: August 7, 2007
    Assignee: GL&V Management Hungary Kft.
    Inventors: Goran Brottgardh, Axel Lamas, Bo Clarstrom
  • Patent number: 7229524
    Abstract: The invention relates to a feed arrangement for feeding chips to chip bins (1) in the production of cellulose pulp in continuous digesters (16), in which the chip bin is constituted by a treatment vessel having a top and a bottom, in which the chips are fed into the top (13) of the treatment vessel and fed out via the bottom of the treatment vessel using suitable lock members (10, 11). Distribution devices (4a, 4b) for the addition of steam are disposed in the treatment vessel so as to heat the chips to a level above 80° C., preferably around 100° C., when the chips are fed out via the bottom of the treatment vessel. By virtue of the fact that the chips are fed into the treatment vessel via at least one liquid lock (30) and the treatment vessel is otherwise sealed off, the quantity of driven-off gases from the chip bin is reduced to a minimum, at the same time as an effective utilization of available energy is obtained.
    Type: Grant
    Filed: November 1, 2004
    Date of Patent: June 12, 2007
    Assignee: Metso Fiber Karlstad AB
    Inventor: Vidar Snekkenes
  • Patent number: 7217338
    Abstract: The process is for continuously cooking chemical pulp in a digester system consisting of at least one vessel for impregnating and cooking comprising an inlet into which a mixture of chips and process liquid is fed. The chips are impregnated at a predetermined impregnation temperature, Timp, and cooked at a predetermined cooking temperature, Tcook, after which dissolved pulp is fed out at the outlet of the digester system. The process liquid which is continually extracted is retained outside the digester system during a dwell time, t, of at least 30 min, without any heating above 140°, and thereafter returned to the digester system to a position which is substantially at the same level as the extraction, or downstream thereof, and thereby constitute part of the process liquid in the subsequent treatment zone. The process results in improved tear strength, beatability, bleachability and reduced color reversion, and increased yield across the digester.
    Type: Grant
    Filed: December 4, 2002
    Date of Patent: May 15, 2007
    Assignee: Kvaerner Pulping AB
    Inventors: Catrin Gustavsson, Mikael Lindstrom, Krister Olsson, Vidar Snekkenes
  • Patent number: 7156952
    Abstract: The invention relates to a method and arrangement for alkaline oxygen delignification of cellulose pulp. By adding alkali in the final phase of the oxygen delignification one can ensure that an optimal predetermined end-pH is obtained. This provides advantages in the subsequent bleaching since the bleachability is substantially improved in the form of reduced need for bleaching chemicals.
    Type: Grant
    Filed: September 13, 2004
    Date of Patent: January 2, 2007
    Assignee: Kvaerner Pulping AB
    Inventor: Martin Ragnar
  • Patent number: 7112256
    Abstract: A method for the continuous cooking of chemical pulp with the aim of achieving improved heat economy in a digester system having a vessel (1) for impregnation and a vessel (2) for cooking the impregnated cellulose chips. A part of the black liquor (14) withdrawn from the digester (2) is added at the beginning of a transfer system (4) to increase the temperature of the chips mixture in the transfer system (4). A fraction of the transport fluid (10) from the transfer system (4) that is continuously withdrawn from the impregnated chips fed into the top of the digester is returned to the impregnation vessel (1) at essentially the maintained transfer temperature.
    Type: Grant
    Filed: January 22, 2003
    Date of Patent: September 26, 2006
    Assignee: Kvaerner Pulping AB
    Inventors: Vidar Snekkenes, Lennart Gustavsson
  • Patent number: 7105076
    Abstract: A continuous digester is disclosed for producing chemical cellulose pulp from cellulose chips, comprising: a continuous digester vessel having a lower section filled with the cellulose chips and an upper gas filled section; an inverted separator at least partially in said upper section which introduces chips and liquid into said digester vessel and separates some of the liquid from the chips, wherein said separator includes a drive shaft connected to a conveyor, and a liquid discharge port proximate to the drive shaft and arranged proximate to a chip discharge of the separator.
    Type: Grant
    Filed: November 26, 2002
    Date of Patent: September 12, 2006
    Assignee: Andritz Inc.
    Inventors: C. Bertil Stromberg, Keith P. Vogel, John F. Bolles, Patrick J. Sullivan, Brian F. Greenwood
  • Patent number: 6986828
    Abstract: A process for producing microcrystalline cellulose. The process comprising the following steps: a) preparation of a pulp by repulping, b) pressing of the pulp obtained in a), c) decompaction of the pulp obtained in b), d) feeding of the pulp obtained in c) into a pre-heated reactor, e) cooking of the pulp at a temperature, a time and a pressure allowing to obtain a pulp having a desired degree of polymerization, f) cooling and partial controlled depressurization of the reactor by purging the reactor, followed by a water injection into the jacket and directly into the reactor, g) filtering the pulp obtained in f), h) bleaching of the pulp obtained in g), and i) drying the pulp obtained in h). The process allows the application of a controlled depressurization in step f), which in turn allows to keep the natural texture of the fibers and to obtain a cellulose having a low degree of polymerization.
    Type: Grant
    Filed: November 2, 2001
    Date of Patent: January 17, 2006
    Assignee: Kemestrie Inc.
    Inventors: Paul Jollez, Esteban Chornet, Sylvain Cloutier
  • Patent number: 6966970
    Abstract: The invention relates to a method for supplying washing liquid to a digester (1) for cellulose pulp and a subsequent diffuser washing device (2a, 2b). A high, disturbance-free production capacity can be obtained by using a common feed pump (P1) which, via a main feed line (10), supplies both the diffuser washing device and the digester with washing liquid in parallel. The first pump (P1) establishes a pressure on the washing liquid which is in the interval 2–6 bar, and is preferably 4 bar, while the second pressure level, which is established by the diffuser pump device (P2a, P2b), is in the interval 6–12 bar, but is at least 2 bar higher than the first pressure level, and the third pressure level, which is established by the digester pump (P3), is in the interval 12–25 bar The system becomes self-regulating in the event of any operational disturbances in the flow of washing liquid and, if the pumps are appropriate, a countercurrent flow of washing liquid through the system is essentially maintained.
    Type: Grant
    Filed: April 29, 2002
    Date of Patent: November 22, 2005
    Assignee: Kvaerner Pulping AB
    Inventors: Vidar Snekkenes, Lennart Gustavsson
  • Patent number: 6881298
    Abstract: For a process and an apparatus for loading fibers contained in a pulp suspension with calcium carbonate, a calcium oxide and/or a medium containing calcium hydroxide is fed to the pulp suspension, and the so treated pulp suspension is further charged in several reactors with pure carbon dioxide or a medium containing carbon dioxide. The reactors can be connected in series and/or in parallel.
    Type: Grant
    Filed: February 19, 2003
    Date of Patent: April 19, 2005
    Assignee: Voith Paper Patent GmbH
    Inventors: Jörg Rheims, Klaus Doelle, Oliver Heise, Werner Witek
  • Patent number: 6841036
    Abstract: A system and process for the oxygen delignification of pulp consisting of a lignocellulose-containing material that has a mean concentration of 8-18% pulp consistency. The oxygen delignification takes place in a first stage with a short dwell time of about 3-6 minutes, at a low temperature of about 85° C. and under a low pressure of approximately 0-4 bar. A concluding stage has a longer dwell time of about 50-90 minutes, at a higher temperature of approximately 100° C. and under a higher pressure of about 8-10 bar.
    Type: Grant
    Filed: April 11, 2002
    Date of Patent: January 11, 2005
    Assignee: Kvaerner Pulping AB
    Inventors: Hakan Dahllof, Martin Ragnar
  • Publication number: 20040261960
    Abstract: The process is for continuously cooking chemical pulp in a digester system consisting of at least one vessel for impregnating and cooking comprising an inlet into which a mixture of chips and process liquid is fed. The chips are impregnated at a predetermined impregnation temperature, Timp, and cooked at a predetermined cooking temperature, Tcook, after which dissolved pulp is fed out at the outlet of the digester system. The process liquid which is continually extracted is retained outside the digester system during a dwell time, t, of at least 30 min, without any heating above 140°, and thereafter returned to the digester system to a position which is substantially at the same level as the extraction, or downstream thereof, and thereby constitute part of the process liquid in the subsequent treatment zone. The process results in improved tear strength, beatability, bleachability and reduced color reversion, and increased yield across the digester.
    Type: Application
    Filed: May 3, 2004
    Publication date: December 30, 2004
    Inventors: Catrin Gustavsson, Mikael Lindstrom, Krister Olsson, Vidar Snekkenes
  • Publication number: 20040226670
    Abstract: A continuous digester for producing chemical cellulose pulp from cellulose chips including: a digester vessel with an upper section attached to a top separator and said vessel at least partially filled with the cellulose chips and a liquor; a top separator at least partially in said upper section having a lower chip inlet port, a chip conveyor, a screen adjacent the conveyor, an upper chip discharge chute, and a liquor outlet facing a side of the screen opposite to the conveyor, and a chip inlet conduit extending into the vessel and having a first operational mode in fluid communication with the chip inlet port and a second operational mode in which the chip inlet conduit discharges directly into the vessel.
    Type: Application
    Filed: April 14, 2004
    Publication date: November 18, 2004
    Applicant: Andritz Inc.
    Inventors: Keith P. Vogel, John F. Bolles, Patrick J. Sullivan, C. Bertil Stromberg
  • Patent number: 6808596
    Abstract: The system is for the oxygen delignification, in at least two reaction stages, of pulp that consists of lignocellulose-containing material having a mean concentration of 8%-18% pulp consistency. The oxygen delignification takes place in a first reaction stage that has a substantially constant low pressure during the whole delignification process. The second delignification stage has a substantially higher pressure and temperature and a longer dwell time. Readily delignifiable constituents in the pulp may react without the pulp being negatively affected so that the delignification process provides a very high degree of selectivity and an improved yield.
    Type: Grant
    Filed: May 19, 2003
    Date of Patent: October 26, 2004
    Assignee: Kvaerner Pulping AB
    Inventors: Hakan Dahllof, Martin Ragnar
  • Publication number: 20040112554
    Abstract: The invention relates to a continuous digester for producing chemical pulp, to a process for operating this digester and to a feedback system for the cooking liquid. By means of implementing cooking zones 1st, 2nd, 3rd, 4th and 5th down through the digester, having a successively decreasing liquid-to-wood ratio, it is possible to obtain a more uniform alkali profile during the cooking. The alkali which is totally available is kept high at the beginning by means of a high liquid-to-wood ratio, typically well over 6:1, which well exceeds conventional liquid-to-wood ratios, which are normally around 3.5-5.0:1. In combination with digester liquid from subsequent cooking zones being fed back to the top of the digester, the alkali concentration can be kept low at the beginning of the cooking, typically within 20-35 g/l when cooking softwood. This is achieved with essentially all the alkali, i.e. more than 80%, being added at the beginning of the cooking.
    Type: Application
    Filed: September 10, 2003
    Publication date: June 17, 2004
    Inventors: Vidar Snekkenes, Mikael Lindstrom
  • Publication number: 20040108084
    Abstract: The invention relates to a method for supplying washing liquid to a digester (1) for cellulose pulp and a subsequent diffuser washing device (2a, 2b). A high, disturbance-free production capacity can be obtained by using a common feed pump (P1) which, via a main feed line (10), supplies both the diffuser washing device and the digester with washing liquid in parallel. The first pump (P1) establishes a pressure on the washing liquid which is in the interval 2-6 bar, and is preferably 4 bar, while the second pressure level, which is established by the diffuser pump device (P2a, P2b), is in the interval 6-12 bar, but is at least 2 bar higher than the first pressure level, and the third pressure level, which is established by the digester pump (P3), is in the interval 12-25 bar. The system becomes self-regulating in the event of any operational disturbances in the flow of washing liquid and, if the pumps are appropriate, a countercurrent flow of washing liquid through the system is essentially maintained.
    Type: Application
    Filed: October 8, 2003
    Publication date: June 10, 2004
    Inventors: Vidar Snekkenes, Lennart Gustavsson
  • Patent number: 6736934
    Abstract: The present invention relates to a method of pretreating, by acidification and chelation, of pulp to be bleached with peroxide. Especially, the invention relates to intensifying, and at the same time simplifying the pretreatment required by peroxide bleaching. It is characteristic of the invention to introduce pulp into an acid tower (14, 112) where the pressure is 0 to 20 bar, preferably 1 to 10 bar, and the temperature 75 to 130° C. preferably 80 to 110° C., to treat the pulp in acid tower (14, 112) at a pH of 2 to 6, preferably 3 to 4, for 20 to 240 minutes, for decreasing the kappa number by 1-9, preferably 2-6 kappa units, to transfer the pulp from acid tower (14, 112) to a tower (24) of a second treatment stage, to treat the pulp with either a complexing agent at a pH of 4 to 9, preferably 5 to 6, or with an oxidizing chemical such as chlorine dioxide, Caro's acid, peracids or equivalent, and to wash and/or press the pulp.
    Type: Grant
    Filed: July 28, 1997
    Date of Patent: May 18, 2004
    Assignee: Andritz Oy
    Inventors: Kaj Henricson, Olavi Pikka
  • Publication number: 20040089430
    Abstract: A continuous, alkaline process for the production of pulp from wood chips, wherein the preheated chips are subjected to an extended impregnation step for at least 60 min, preferably longer, at a temperature not exceeding the impregnation liquor boiling point at atmospheric conditions, and a rapid heating and cooking period of less than 65 min, preferably shorter, followed by cooling to below reaction temperature. Fresh alkali is added both during impregnation and the heating/cooking period.
    Type: Application
    Filed: December 18, 2003
    Publication date: May 13, 2004
    Inventors: Thomas Fant, Mikael Svedman, Lari Lammi
  • Publication number: 20040079498
    Abstract: This invention refers to a method for producing pulp in an alkaline digesting process comprising the following steps: charging lignocellulosic material to a digester system; pre-treating said lignocellulosic material with an impregnation liquor and subsequently with a hotter liquor containing black liquor, simultaneously displacing spent liquor; heating and cooking said lignocellulosic material to produce cooked lignocellulosic material and cooking liquor; displacing a portion of said cooking liquor at cooking temperature from said digester to a first section by supplying a washing liquid; further displacing a second portion of displaced liquor from said digester system to at least a second section by supplying further washing liquid until the temperature of said second portion of displaced liquor drops to a temperature of at least about the boiling point of said cooking liquor at atmospheric pressure, said second portion of displaced liquor having a dry solids content substantially lower than the initial dry
    Type: Application
    Filed: October 22, 2003
    Publication date: April 29, 2004
    Inventors: Hannu Haaslahti, Olavi Katajisto, Osmo Keitaaniemi, Mikael Svedman
  • Patent number: 6716307
    Abstract: A method to remove scale build-up in a vessel having at least one screen is described and involves placing a cover inside the vessel such that it is located beneath at least one screen to separate the screen from the rest of the vessel. The cover in the vessel forms an upper portion and a lower portion in the vessel. Preferably, the cover is in close proximity to the screen which is located in the upper portion of the vessel. The method then further includes introducing a chemical formulation into the upper portion of the vessel in a sufficient amount to remove at least a portion of the scale build-up on the screen. A system to remove scale build-up is also described and includes a vessel having at least one screen. The system further includes a cover located inside the vessel and beneath at least one screen to separate the screen from the rest of the vessel and to form an upper portion and a lower portion in the vessel. Normally the cover is in close proximity to the screen.
    Type: Grant
    Filed: April 15, 2002
    Date of Patent: April 6, 2004
    Assignee: Buckman Laboratories International, Inc.
    Inventor: Goh Hock Eng
  • Publication number: 20040060672
    Abstract: A method for the continuous cooling of chemical pulp with the aim of achieving improved heat economy in a digester system comprising a vessel (1) for impregnation and a vessel (2) for cooking the impregnated cellulose chips. A part of the black liquor (14) withdrawn from the digester (2) is added at the beginning of a transfer system (4) having maintained essentially the withdrawl temperature, increasing the temperature of the chips mixture in the transfer system (4). A fraction of the transport fluid (10) from the transfer system (4) that is continuously withdrawn from the impregnated chips fed into the top of the digester is returned to the impregnation vessel (1) at essentially maintained transfer temperature, at a location before the said transfer system (4), seen from the point of view of the direction of flow of the chips.
    Type: Application
    Filed: October 22, 2003
    Publication date: April 1, 2004
    Inventors: Vidar Snekkenes, Lennart Gustavsson
  • Patent number: RE39208
    Abstract: A comminuted cellulosic fibrous material treatment vessel assembly includes a substantially vertical vessel having a top, bottom, and outlet, and through which the material flows in a flow direction. The vessel preferably has a substantially cylindrical wall with at least one diameter-changing transition between the inlet and the outlet. A screen assembly is preferably provided at or just past the transition. The screen assembly comprises one or more annular screen surfaces diverging in the flow direction of the material, the angle of divergence being between about 0.5-10° to the vertical, and preferably substantially continuous. Providing such a screen assembly reduces the radial compression of material thereon, and increases the volume and rate of liquid that can flow through the material and be removed through the screen surface compared to a non-diverging screen surface (that is a right-cylindrical surface).
    Type: Grant
    Filed: April 22, 2004
    Date of Patent: August 1, 2006
    Assignee: Andritz, Inc.
    Inventors: Jay K. Sheerer, Joseph R. Phillips, Jerry R. Johanson, John Pietrangelo